Open Access Article
Jasmin S.
Yang
a,
Fernanda F. G.
Dias
a and
Juliana M. L. N.
de Moura Bell
*ab
aDepartment of Food Science and Technology, University of California, Davis, One Shields Avenue, Davis, CA 95616, USA. E-mail: jdemourabell@ucdavis.edu
bDepartment of Biological and Agricultural Engineering, University of California, Davis, One Shields Avenue, Davis, CA 95616, USA
First published on 31st October 2024
This study aimed to elucidate the impact of fundamental extraction parameters on protein extraction yields, kinetics, functionality, and nutritional properties of black bean proteins generated by the aqueous (AEP) and enzyme-assisted extraction processes (EAEP). Extractions evaluating the interplay of different solids-to-liquid ratios (SLR) and protease concentrations revealed a 14% increase in total protein extractability (TPE) for more concentrated slurries (1
:
7.5 SLR), demonstrating lower water requirements for enzymatic extractions. Kinetic modeling revealed that aqueous extractions followed first order (R2 = 0.94) and Peleg's (R2 = 0.91) models while enzymatic extractions exhibited multi-step kinetics with a burst-drop initial phase (0–20 min) followed by an increase corresponding to first order (R2 = 0.94) and Peleg's models (R2 = 0.92). The optimized AEP (pH 9.0, 50 °C, 1
:
15 SLR, 30 min) and EAEP (pH 9.0, 50 °C, 1
:
7.5 SLR, 1.0% enzyme, 60 min) achieved 82 and 78% TPE, respectively. EAEP increased the degree of hydrolysis from 4.6 to 21.1% and shifted the protein isoelectric point from pH 3.4 to <2. EAEP proteins exhibited significantly higher solubility in acidic conditions and foaming capacity at pH 3.4 but were unable to form emulsions at pH 3.4 and 7.0. Proteolysis also increased in vitro protein digestibility from 34 to 61%, decreased trypsin inhibitor activity from 136 to 100 TUI per mg protein, and reduced hemagglutination activity from 640 to 320 HU per mg protein, demonstrating that enzyme addition is a useful strategy to not only reduce water usage in aqueous extractions, but also enhance the nutritional properties of black bean proteins.
Sustainability spotlightThis study explores scalable, relatively low-energy strategies (aqueous and enzyme-assisted extractions) to produce black bean protein ingredients, with the goal of understanding the effects of key extraction parameters on protein yields, functionality, and nutritional properties. Reduced water usage, which was achieved through the enzyme-assisted extraction process described in this study, is critical in the pursuit of responsible consumption and production (SDG 12) and is also related to climate action (SDG 13). In addition, understanding impacts of extraction conditions on the functional and nutritional properties of the resulting proteins is vital for the successful incorporation of these proteins in food systems, contributing to SDG 2 (end hunger). |
AEP and EAEP have been widely studied with respect to protein and oil extraction from a variety of crops including soybean,6–8 sunflower,9 and almond.10,11 Extraction conditions in the AEP (e.g., temperature, solids-to-liquid ratio (SLR), time) can significantly impact protein yields due to fundamental differences in the extraction slurry (viscosity, diffusivity) that influence mass transfer and extraction kinetics.7,8,12,13 The addition of enzyme in the EAEP also affects extractability by hydrolyzing proteins into smaller, more soluble protein subunits and peptides that can more easily diffuse into the aqueous phase, as well as exposing cell matrix-entrapped proteins to the extraction media.11,14 We have demonstrated that the use of commercial proteases (EAEP) to assist black bean protein extraction (pH 9.0, 50 °C, 1
:
10 SLR, 0.5% w/w alkaline protease) was able to significantly enhance protein extractability from 75 to 81%, compared to the AEP (no enzyme).15 However, an in-depth exploration of the effects of key extraction parameters, specifically SLR, amount of enzyme, and extraction time, has yet to be performed for black beans. To our knowledge, there has also been limited research on how proteolysis (i.e., EAEP) affects protein extraction kinetics in aqueous systems. Protein extractability over time has been reported for protease-assisted extraction for chickpea, rapeseed, soybean, and algae, but with large time intervals that are insufficient for kinetic modeling.13,16
Beyond increases in extraction yields, EAEP inherently modifies protein structure (e.g., molecular weight, surface charge, surface hydrophobicity), influencing several functional properties that may be desirable for applications in food products (e.g., solubility, emulsifying capacity, foaming capacity/stability).12,14,15,17 EAEP has also been shown to reduce proteinaceous antinutritional factors in soy including trypsin inhibitors and agglutinins.6,18–20 The removal or inactivation of antinutritional factors is key for the incorporation of common bean-based protein ingredients in food products. To our knowledge, this aspect has not been studied for bean proteins produced by the EAEP. In addition, the in vitro protein digestibility (IVPD) of enzymatically extracted pulse proteins has been scarcely explored. Because EAEP proteins are already “pre-digested” due to the proteolysis that occurs during extraction, there are nuances in defining the percent digestibility of the hydrolysates in a physiologically relevant way that have yet to be clearly described.
The elucidation of the mechanisms and drivers of black bean protein extraction in the AEP and EAEP can help inform processing decisions, and the determination of the effects of proteolysis on the functional and nutritional properties of the extracted proteins is vital in evaluating whether the use of enzymes is worth the additional cost. Overall, this work aimed to select extraction parameters for the AEP and EAEP of black bean proteins by first understanding the effects of solids-to-liquid ratio and enzyme loading on protein extractability, then modeling protein extraction kinetics to determine the optimal time of extraction. Following the selection of the best conditions, the protein extracts were characterized for functionality, in vitro protein digestibility, and anti-nutritional properties to assess the impacts of proteolysis on factors of commercial relevance. The present work helps to reveal relationships between processing conditions, protein yields, and protein properties that can aid in the improvement of sustainable commercial extraction methods for common bean proteins and more widely, pulses in general.
For SEM, bean flour and freshly prepared AEP and EAEP insoluble fractions were immediately covered in fixative solution (2.5% glutaraldehyde and 2% paraformaldehyde in 0.1 M sodium phosphate buffer). Samples were rinsed twice (0.1 M sodium phosphate buffer, 15 min), then sequentially dehydrated with ascending concentrations of ethanol (30%, 50%, 70%, 95%; 30 min each), followed by two final dehydrations with 100% ethanol (20 min each). Samples were then critical point dried (Tousimis 931 GL Super Critical Autosamdri), mounted onto aluminum stubs, and sputter coated with gold (Pelco Auto Sputter Coater SC-7). Imaging was performed using a Thermo Fisher Quattro S Environmental SEM (Waltham, MA, USA) at 5 kV. SEM imaging services were provided by the University of California, Davis Biological Electron Microscopy (BioEM) Facility.
:
5 to 1
:
25, corresponding to the addition of 20–100 g bean flour to 500 g of DI water. For the EAEP, alkaline protease was added at concentrations of 0.25, 0.5, 0.75, or 1.0% w/w. Extraction slurries were centrifuged as described in Section 2.2, and the fractions obtained (extract and insoluble) were weighed and analyzed for subsequent mass balance calculations. All extractions were performed in triplicate. The protein content of the extracts and insoluble fractions were measured using the Dumas combustion method (Vario MAX Cube, Elementar Analysensysteme GmbH, Langenselbold, Germany) with a nitrogen conversion factor of 6.25. TPE was calculated using eqn (1):![]() | (1) |
:
15 SLR, pH 9.0, 50 °C) and EAEP (1.0% w/w alkaline protease, 1
:
7.5 SLR, pH 9.0, 50 °C) were performed using SLR and enzyme concentrations selected from the lab-scale extractions (Section 2.3). The total time for kinetic modeling (2 h) was selected based on the work of Tan et al.,22 who reported a decrease in pinto bean protein extractability with extraction times longer than 2 h.22 In addition, longer extraction times are undesirable from an industrial perspective, as it is more energy-intensive, while being lower throughput.
At each time point, 40 mL aliquots of the slurry were collected through the stopcock of the reactor, weighed, and immediately centrifuged (3283×g, 30 min, 4 °C). The supernatants were decanted, and the weights of the insoluble fractions were determined. Extractions were performed in triplicate. The protein contents of the extract and insoluble fractions at each time point were determined using the Dumas combustion method and TPE was calculated using a modified version of eqn (1) (eqn (2)):
![]() | (2) |
![]() | (3) |
| C(t) = C∞ − [(C∞ − Cw) × e−kt] | (4) |
Protein extraction was also modeled using the Peleg model (eqn (5)), an empirical model for moisture sorption that has been widely applied to solid–liquid extraction:24
![]() | (5) |
![]() | (6) |
![]() | (7) |
The TPE over time data were fit to eqn (4) and (5) using MATLAB R2017a (MathWorks, Torrance, CA) with the “Trust Region” algorithm in the Curve Fitting Tool to estimate model parameters.
:
15 SLR, pH 9.0, 50 °C, 30 min; EAEP: 1
:
7.5 SLR, pH 9.0, 50 °C, 1% alkaline protease, 60 min). Extractions were performed in triplicate. Protein extracts were freeze-dried for subsequent characterization of functional and nutritional properties (FreeZone, Labconco, Kansas City, MO, USA).
:
50 for AEP, 1
:
100 for EAEP), then adjusted to pH 2.0 through 9.0 with 0.5 M HCl or 0.5 M NaOH. Measurements were conducted in triplicate. The isoelectric point (pH at which ZP = 0) was estimated by linear interpolation.
![]() | (8) |
000×g, 10 min, 20 °C) and the protein content of the supernatant was determined using the Dumas method (n = 6). Solubility was calculated as the percentage ratio of the protein content in the supernatant to the total protein content in the dispersion (calculated based on the protein content of the freeze-dried powder) (eqn (9)):![]() | (9) |
000 rpm (Polytron PT 2500, Kinematica AG, Lucerne, Switzerland). During the homogenization, soybean oil with 4 ppm Sudan Red 7B was continuously added into the dispersion until the point of emulsion inversion or breakage was reached. EC was calculated as the ratio of the g of oil emulsified before phase inversion to the g of protein in the dispersion (eqn (10)):![]() | (10) |
000 rpm for 1 min (Polytron PT 2500, Kinematica AG, Lucerne, Switzerland). FC (eqn (11)) was reported as the percentage total increase in volume immediately after whipping (V0) compared to the initial volume (5 mL). FS (eqn (12)) was reported as the percentage ratio of the volume of foam remaining 60 min after whipping (Vfoam 60) to the volume of foam present immediately after whipping (Vfoam):![]() | (11) |
![]() | (12) |
For the digestion protocol, 2.5 mL of AEP and EAEP extracts were added to 50 mL conical centrifuge tubes, and the exact weights of the samples were recorded. Enzyme blanks were also prepared with 2.5 mL reverse osmosis (RO) water instead of sample. For clarity, the concentrations herein refer to the concentration of each simulated fluid component before addition to the digestion tube. To each sample tube, salivary phase components were added (2 mL 1.25× SSF, 12.5 μL CaCl2 (0.3 M), 488 μL RO water) and the tubes were incubated for 2 min in a shaking water bath (37 °C, 140 rpm). Next, the gastric phase components were added (4 mL 1.25× SGF, 2.5 μL of 0.3 M CaCl2, 0.25 mL pepsin solution (80
000 U per mL)) and the pH was adjusted to 3.0 ± 0.2 using 1 M HCl, followed by the addition of RO water to reach a final volume of 10 mL. The tubes were incubated for 120 min in a shaking water bath (37 °C, 140 rpm). Lastly, the intestinal phase components were added (4.25 mL 1.25× SIF, 1.25 mL bile solution (0.16 mM in SIF), 20 μL of 0.3 M CaCl2, 2.5 mL pancreatin solution (800, 160, or 80 trypsin U per mL in SIF)), and the pH was adjusted to 7.0 ± 0.2 using 1 M NaOH or HCl. RO water was added to each tube to achieve a final volume of 20 mL, and tubes were incubated for 120 min in a shaking water bath (37 °C, 140 rpm). Triplicate digestions of each sample were performed, with six replicates of the enzyme blank.
After digestion, 20 mL of TCA (24% w/v, in water) were added to each digestion tube, and the samples were incubated at 4 °C overnight to facilitate protein precipitation. The tubes were then centrifuged (3283×g, 30 min, 4 °C) and the supernatant (containing soluble “digested” protein) was decanted. As chloride ions present in TCA can damage the Dumas combustion nitrogen analyzer,43 the pellet was washed using 10 mL of cold acetone (1 h incubation at −20 °C, followed by centrifugation at 3283×g, 30 min, 4 °C). The washed pellets were allowed to dry in the fume hood for ∼4 h, then weighed to determine the exact mass of the pellet (containing undigested proteins). The nitrogen contents (N%) of the pellets were determined by Dumas combustion (Vario MAX Cube, Elementar Analysensysteme GmbH, Langenselbold, Germany).
In this work, IVPD was defined as the percent ratio between digested nitrogen (soluble nitrogen in the supernatant after digestion), and the nitrogen present in the original undigested sample (2.5 mL of AEP or EAEP extract). IVPD was calculated as (eqn (13)):
![]() | (13) |
Three different pancreatin loadings (100, 20, and 10 trypsin U per mL digest) were used in the simulated digestions of the AEP and EAEP extracts to determine the optimum amount for the samples in this study. To visualize the protein molecular weight distribution of the digests with different pancreatin loadings, sodium-dodecyl sulfate polyacrylamide gel electrophoresis (SDS-PAGE) was performed under reducing conditions. To generate samples for the gel, digestions were performed as described above, but instead of TCA precipitation, the digests were frozen immediately to stop digestion. Undigested AEP and EAEP extracts, pepsin, and pancreatin solutions were also included for comparison, and were diluted to mimic their respective concentrations in the final digest (e.g., 2.5 mL AEP or EAEP were diluted to a final volume of 20 mL with RO water). For the gels, all samples were diluted 1
:
1 with 2× Laemmli sample buffer containing 5% β-mercaptoethanol (Bio-Rad, Hercules, CA, USA). Samples were heated at 85 °C for 10 min and cooled to room temperature before loading 15 μL of samples into each well of a pre-cast 4–20% Criterion™ TGX Precast Midi Protein Gel (Bio-Rad, Hercules, CA, USA). The gel was stained using Bio-Safe™ Coomassie Blue (Bio-Rad, Hercules, CA, USA) and destained using DI water, and the gel image was taken using a Bio-Rad Gel Doc™ EZ Imager with a white light sample tray (Bio-Rad, Hercules, CA, USA).
000–20
000 BAEE U per mg protein, MilliporeSigma, Burlington, MA, USA) in 1 mM HCl to achieve a final concentration of 18 μg mL−1, which yielded a reference reading of <0.450 absorbance units.47
The assay was performed by mixing 1 mL of sample (or water for the reference reading), 1 mL of trypsin solution, and 2.5 mL of substrate solution, followed by incubation for 10 min at 37 °C. The addition of 0.5 mL acetic acid (30% w/w) stopped the reaction, and the reaction mixture was centrifuged (1230×g, 5 min, 25 °C). The absorbance of the resulting supernatant was measured at 410 nm. Sample background measurements were determined by mixing 1 mL of sample, 1 mL of trypsin solution, and 0.5 mL of acetic acid solution, then adding 2.5 mL of substrate solution. Each extraction replicate was measured in duplicate (n = 6). TIA was expressed in trypsin units inhibited per mg protein (TUI per mg protein), in which one trypsin unit corresponded to a 0.02 increase in A410 for the reduced volume assay.46
:
20, 1
:
21, 1
:
22, 1
:
23, 1
:
24, 1
:
25, 1
:
26, 1
:
27, 1
:
28, 1
:
29, 1
:
210, and 1
:
211. The assay was performed by mixing 50 μL of a 2% suspension of rabbit erythrocytes (Rockland Immunochemicals Inc., Pottstown, PA, USA) with 50 μL of serially diluted AEP and EAEP extracts in a U-shaped 96-well plate (Greiner Bio One, Monroe, NC, USA). The plate was gently shaken (5 s, 300 rpm) to ensure sufficient mixing, followed by incubation at 4 °C for 90 min. PBS was used as a negative control. HA (hemagglutination units per mg protein) was reported as (eqn (14)):![]() | (14) |
:
20).
:
10 SLR, 1 h) and EAEP (same conditions as AEP with 0.5% w/w alkaline protease) (Fig. 1). Flour microstructure has been used to help elucidate the mechanisms of AEP and EAEP from soybean, particularly to visualize the distribution of protein and oil bodies in the cell matrix.8,49 The SEM images of the bean flour (Fig. 1a) showed that milling thoroughly disrupted the black bean cell walls, leaving behind a protein/cell wall fragment matrix with embedded starch granules, as similarly reported by Berg et al.50 No oil bodies were visible, which agrees with the low oil content (<3% w.b.) of the black bean flour.15 In the SEM images of the AEP and EAEP insoluble fractions (after extraction) (Fig. 1b and c), the starch granules were no longer tightly embedded in the flour matrix. This suggests that during extraction, the surrounding protein and soluble carbohydrate fragments were washed and/or dissolved into the aqueous media, leaving exposed starch granules in the insoluble phase. These extraction conditions for the AEP and EAEP were previously demonstrated to achieve 75 and 81% TPE from black beans, respectively,15 but there was no discernable difference between the AEP and EAEP insoluble fractions in SEM. This was similarly observed by Campbell & Glatz51 for the insoluble residue from soybean protein extraction with and without protease.
Hoover & Sosulski52 reported that starch from some bean varieties swelled at around 45 °C, with visible exudate from the granules. The intact, smooth starch granules observed in all the images of the black bean flour and insoluble fractions in this work suggest that either (1) the milling and extraction conditions did not damage the granules or induce gelatinization, or (2) damaged starch granules may have been extracted into the aqueous extract fraction.53 Damaged starch caused by milling and/or high pH conditions (>pH 9.5) may be co-extracted along with proteins in aqueous extraction,54 which ultimately decreases the purity of the protein extract.55
When evaluating the effect of SLR in the AEP (no enzyme) on protein extraction yields, the results demonstrated that TPE increased as SLR decreased (more dilute system) (Fig. 2a). Specifically, a TPE of 58% was achieved using 1
:
5 SLR, while a TPE of 86% was achieved using 1
:
25 SLR. Increased extractability at lower SLR was expected and has also been reported for chickpea, lentil, and navy bean protein extractions.56 A lower SLR corresponds to a steeper concentration gradient between the protein in the flour and extraction media, thus driving protein diffusion into the liquid phase.49,57 A lower SLR also reduces the viscosity of the extraction slurry, which facilitates mass transfer between the protein in the flour particles and the aqueous media.8,21 The linear regression shown in Fig. 2b (TPE = −181 × SLR + 92.7) shows that protein extraction in the AEP was linearly associated with SLR (R2 = 0.95, p < 0.001).
Notably, extractions performed at a 1
:
5 SLR were too viscous to be well-mixed, and therefore, would not represent a practical option for commercial adoption. Although the 1
:
25 SLR showed the highest extraction yields, a 3% increase in TPE compared to the AEP performed using 1
:
15 SLR did not justify the 67% increase in water usage. In addition, a major disadvantage of selecting low SLRs like 1
:
25 is that the resulting protein extract is very dilute, which may complicate downstream protein recovery (i.e., high volumes of slurry for centrifugation, high volume of liquid “whey” byproduct following precipitation, or large permeate volumes upon filtration). Thus, the 1
:
7.5, 1
:
10, and 1
:
15 SLRs were selected for subsequent study of the effects of enzyme loading on the EAEP.
Fig. 3a shows the effects of the amount of enzyme (0 to 1% w/w; weight of enzyme/weight of flour) in the EAEP on TPE. A two-way analysis of variance (ANOVA) revealed that SLR, the amount of enzyme, and the interaction term (SLR × amount of enzyme) were all significant (p < 0.001) in explaining the variation in protein extractability. When comparing the impact of these two factors on TPE, the ANOVA suggests that SLR had a stronger influence (F = 1187, p < 0.001) compared to the amount of enzyme (F = 185, p < 0.001). Similar trends have been reported for green coffee proteins and carbohydrate-digested rice proteins.12,58 Importantly, the results also showed that the addition of alkaline protease was more impactful for extractions with a higher SLR (more concentrated extraction slurry) (Fig. 3b). Although the addition of 1% enzyme in the EAEP with a 1
:
15 SLR provided a marginal increase in TPE (<3%), it led to a substantial 14% increase in TPE for the EAEP with a 1
:
7.5 SLR. While extraction in more concentrated systems inherently faces higher resistances to mass transfer (i.e., higher viscosity and lower concentration gradient between solute in the matrix and extraction media), these results reveal that for some systems, enzyme action can sufficiently counteract these resistances, therefore achieving high extractability with lower water inputs. Thus, with respect to commercial-scale processing, enzyme addition may be a useful strategy to improve extraction efficiency for higher SLR extractions. Decreased water usage and slurry volumes (potentially fewer tanks and/or centrifugation cycles) may help to offset the cost of the enzymes. Future technoeconomic analyses are required to assess the economic feasibility of such processes on large scale more quantitatively.
From the results of the SLR and enzyme loading optimization, conditions were selected for the AEP (pH 9.0, 50 °C, 1
:
15 SLR) and EAEP (pH 9.0, 50 °C, 1
:
7.5 SLR, 1% w/w alkaline protease) to explore protein extraction kinetics. With an extraction time of 1 h, the AEP and EAEP with the selected conditions achieved 82 and 78% TPE, respectively. Although the EAEP under these selected conditions yielded slightly lower extractability than the AEP (statistically significant), we selected the most concentrated slurry (1
:
7.5 SLR) and highest enzyme loading (1% alkaline protease) to further investigate the remarkable increase in extractability (from 64% for AEP to 78%) achieved by the EAEP with high SLR (1
:
7.5 SLR) (Fig. 3b).
For the AEP, TPE at 1 min of extraction was 85%, demonstrating that the extraction of black bean proteins occurred very quickly. TPE increased sharply from 0–30 min, then plateaued, achieving 87% TPE after 2 h (Fig. 4a). Conversely, for the EAEP, TPE followed a parabolic-like pattern in the first 20 min of extraction. At 1 min of extraction, TPE for the EAEP was 73%, followed by a sharp increase in TPE until 8 min (77% TPE), then TPE decreased back to 73% at 20 min. After this initial burst-drop period (phase I in Fig. 4b), TPE gradually increased to 80% at 2 h of extraction. Notably, the scaled-up extraction (5 L) performed for the kinetic studies achieved slightly higher TPE (87% for AEP and 79% for EAEP) compared to the lab-scale extractions (500 mL, 82% TPE for AEP and 78% for EAEP) at 60 min discussed in Section 3.2. This could be attributed to the different geometries of the reactor and impeller that could achieve more consistent mixing compared to the magnetic stir bar used in lab-scale extractions,17 as well as the different centrifugation volumes and geometries that may have resulted in different separation efficiencies (500 mL flat-bottom centrifuge tube for lab-scale, 50 mL conical centrifuge tube for the kinetic study).
Model fitting of the AEP to eqn (3) (first order model) showed that protein extraction could be explained with first order kinetics (adjusted R2 = 0.94), with the TPE plateauing after around 30 min of extraction (Fig. 4a). This plateau of TPE over time has been hypothesized to coincide with pH stabilization, as the solubilization of proteins typically occurs rapidly for finely milled flours like the bean flour used in this study.49 Although the estimated parameters for the first order model cannot be directly compared to the values obtained by Aguilera & Garcia23 due to inherent differences in sample and extraction conditions (lupin proteins, pH 8.0, 1
:
25 SLR), the rate constants calculated for the bean AEP (k = 0.114 min−1) were in a similar range to those for lupin protein extraction (k = 0.065 to 0.141 min−1).23 The parameter Cw is the “concentration of washing”, which represents the amount of protein extracted at t = 0; in other words, Cw reveals the amount of protein that can be readily extracted as soon as the bean flour comes in contact with the extraction media. The small increment in extractability (<3%) between Cw and C∞ (theoretical maximum TPE) for the AEP signifies that most of the extractable proteins diffused into the aqueous phase very quickly, likely due to the steep concentration gradient between the protein in the bean flour and the alkaline media.21 Overall, the first-order model suggests that for the AEP at 1
:
15 SLR, it is possible to achieve 99% of the C∞ (86% TPE) after only 10 min of extraction, and 99.9% of the C∞ (87% TPE) after 30 min of extraction.
In contrast, protein extraction in the EAEP only followed first-order kinetics from 20–120 min (phase II in Fig. 4b), after the initial parabolic-like change in TPE in the first 20 min of extraction. In comparing the first-order model parameters of phase II to those obtained for the AEP (Table 1), all the fitted values for the EAEP were lower, indicating lower overall extractability and a slower rate of extraction. It is difficult to definitively attribute this trend to a single extraction parameter, as we demonstrated in Section 3.2 that SLR and the amount of enzyme added have individual and interactive effects on TPE. However, a plausible explanation for the lower C∞, Cw, and k of the EAEP is the use of a higher SLR (1
:
7.5) compared to the AEP, where a much lower SLR (1
:
15) was used. As previously explained in Section 3.2, a high SLR can lead to higher resistances to mass transfer. As expected, the larger difference between Cw and C∞ for the EAEP (12% TPE) and the lower rate constant demonstrates that for more concentrated slurries (higher SLR), longer extraction times are required to achieve high extractability (approaching theoretical maximum). Specifically, in the 2 h of extraction for the EAEP, the TPE did not plateau at the C∞, compared to the AEP in which the TPE approached the C∞ within 30 min. With 60 min of extraction for the EAEP, the first order model predicted a TPE of 77.5%, which was 95% of the theoretical maximum. Marginal increases in TPE (<2%) were observed for extraction times beyond 60 min.
| AEP | EAEP (phase II) | |
|---|---|---|
| First order model | ||
| C ∞ (%) | 86.9 ± 0.2 | 81.6 ± 5.1 |
| C w (%) | 84.2 ± 0.4 | 69.7 ± 4.7 |
| k (min−1) | 0.114 ± 0.041 | 0.018 ± 0.022 |
| Adjusted R2 | 0.9435 | 0.9235 |
| RMSE | 0.2092 | 0.7042 |
![]() |
||
| Peleg's model | ||
| C 0 (%) | 83.8 ± 0.9 | 69.3 ± 7.5 |
| k 1 (min %−1) | 1.59 ± 1.59 | 3.83 ± 8.26 |
| k 2 (%−1) | 0.298 ± 0.071 | 0.0590 ± 0.0240 |
| B 0 (min−1) | 0.631 | 0.261 |
| C e (%) | 87.2 | 86.2 |
| Adjusted R2 | 0.9071 | 0.9173 |
| RMSE | 0.2683 | 0.7322 |
For the Peleg model, the AEP and phase II of the EAEP fit the model well as shown by the high adjusted R2 values (Table 1). The estimated C0 for the AEP and EAEP were similar to Cw in the first order model, which was expected since they provide similar estimates of the initial protein extractability at t = 0. The values for B0, the initial rate of extraction, also followed the same trend as the k values for the first order model, as the AEP had a faster initial rate compared to the EAEP. The Ce term, which describes the maximum predicted increase in TPE at t = ∞, yielded similar values as C∞ for the first order model of the AEP (86.9% for first order vs. 87.2% for Peleg's). Conversely, for the EAEP, the Peleg model predicted a higher theoretical maximum of 86.2% TPE (c.f., 81.6% for first order model). Both kinetic models predicted nearly identical curves for the EAEP in the time range of 20–120 min, but the first-order model achieved a better fit for the AEP compared to the Peleg model based on the adjusted R2 and RMSE; therefore, only the first-order fitting curves were presented in Fig. 4. Over longer time scales beyond the experimental range, however (e.g., 300 min), significant differences in the models were observed, as the Peleg model estimated a continual increase in TPE, while the first order model plateaued (data not shown). Overall, both models were able to explain the increase in protein extraction over time in the AEP and phase II of the EAEP.
With respect to the initial “burst-drop”-like stage of extraction (0 to 20 min) in the EAEP that did not fit the first order or the Peleg model, we hypothesize that proteolysis likely caused structural modifications that may have decreased the separation efficiency of the extracted proteins during the centrifugation step. Previous studies of common bean protein hydrolysates reported an initial increase in surface hydrophobicity (H0) followed by a gradual decrease over time for hydrolysis using pepsin and papain.59,60 This change, which has also been documented for rice endosperm protein and corn glutelin,61,62 has been attributed to the reburying of newly exposed hydrophobic residues as a result of proteolysis. In the initial stages of proteolysis, the cleavage of peptide bonds could have exposed hydrophobic groups that were formerly buried, therefore increasing H0. While these proteins may have been extracted into the aqueous phase, the separation efficiency during centrifugation could have been hindered by the exposure of hydrophobic sites, which could favor interaction amongst protein molecules and result in the precipitation of these proteins in the insoluble phase. As proteolysis continued, however, these hydrophobic regions may have been cleaved, or the protein fragments may have refolded to bury the hydrophobic groups, causing H0 to decrease and therefore resume the expected first-order increase in protein extractability over time. A significant decrease in the H0 of black bean proteins extracted with alkaline protease (1
:
10 SLR 0.5% w/w, 60 min) was reported in our previous work compared to the AEP control (same conditions without enzyme),15 demonstrating the effect of proteolysis on H0 on a longer time scale. Future in-depth study of the relationship between proteolysis and surface properties is required to better explain the transient extraction behavior observed in phase I of the EAEP.
While the kinetics of the aqueous extraction can be described by the diffusion of proteins from the solid phase to the liquid phase, the time-dependent changes in protein size and surface properties in enzymatic extractions will dynamically affect the apparent diffusion coefficient, the viscosity of the slurry, and overall mass transfer. We acknowledge that the kinetic modeling performed in the present work provides a generalized view of the many complex reactions and phase transitions that occur, particularly in the EAEP. However, the results presented herein can enhance our understanding of bean protein extraction kinetics and inform commercial-scale processing decisions. A major conclusion from modeling is that for the AEP (1
:
15 SLR, pH 9.0, 50 °C), 30 min of extraction was sufficient to achieve maximum TPE (predicted 87% TPE), while for the EAEP (1
:
7.5 SLR, pH 9.0, 50 °C, 1% w/w alkaline protease), 60 min of extraction would be required to achieve the predicted 78% TPE.
Extractions using the selected conditions were performed at the 500 mL scale (same scale as extractions discussed in Section 3.2) and yielded 81.7 ± 0.7% and 78.3 ± 0.5% TPE for the AEP and EAEP, respectively. While for the AEP, extraction yields were slightly lower than the predicted values from the first-order model (87% TPE), this could be attributed to differences in reactor geometry and the agitation mechanism as aforementioned. These extracts were subsequently characterized with respect to their physicochemical, functional, and nutritional properties.
Existing literature demonstrates the varying effects of hydrolysis on emulsification properties, with some studies showing that limited hydrolysis improved EC,63,73 and others reporting that even very low levels of hydrolysis (<4–5% DH) were deleterious towards EC.71,74 These findings emphasize the importance of the pH of the aqueous phase in dictating the EC of bean proteins, which is critical when considering practical applications in acidic or neutral food emulsions.
The EAEP proteins exhibited lower foaming stability compared to the AEP proteins at all pHs values (Fig. 5e). Lower FS as a result of proteolysis agrees with the results in our previous study,15 as well as with other findings for pea and lentil protein hydrolysates.78,81 The stability of foams is related to the thickness of the protein film that surrounds air bubbles. Hydrolysates, especially with high DH like the EAEP proteins in this study, may form thinner films that collapse at a faster rate.78 Los et al.73 reported that foaming stability improved for bromelain-hydrolyzed carioca bean proteins compared to the unhydrolyzed control; however, the hydrolysis was limited to DH of 6 and 9%, which is much lower than for the EAEP proteins in the present work.
:
15 SLR, 30 min) and EAEP (pH 9.0, 50 °C, 1
:
7.5 SLR, 60 min, 1% alkaline protease) proteins (n = 3 ± SD)a
| AEP (%) | EAEP (%) | |
|---|---|---|
| a AA marked with (*) signify statistically different amino acid content between the AEP and EAEP using Student's t-test (rows, p < 0.05). Different capital letters signify statistically different amino acid contents within the AEP or EAEP using one-way ANOVA (columns, p < 0.05). b Asx: asparagine/aspartic acid. c Glx: glutamine/glutamic acid. d EAA: essential amino acids. e SCAA: sulfur-containing amino acids. f AAA: aromatic amino acids. g HAA: hydrophobic amino acids. | ||
| Asxb | 12.87 ± 0.01B | 12.92 ± 0.1B |
| Thr | 4.71 ± 0.04I | 4.71 ± 0.03FG |
| Ser | 5.78 ± 0.01G | 5.79 ± 0.03E |
| Glxc | 16.69 ± 0.07A | 16.66 ± 0.15A |
| Pro | 4.56 ± 0.04J | 4.20 ± 0.69GH |
| Gly* | 3.57 ± 0.02M | 3.49 ± 0.02I |
| Ala | 4.2 ± 0.04K | 4.26 ± 0.02GH |
| Val | 5.00 ± 0.03H | 5.02 ± 0.05F |
| Ile | 4.63 ± 0.02IJ | 4.62 ± 0.04FG |
| Leu | 8.42 ± 0.02C | 8.38 ± 0.07C |
| Tyr* | 3.77 ± 0.02L | 3.92 ± 0.05HI |
| Phe* | 6.27 ± 0.02E | 6.16 ± 0.05E |
| His | 2.98 ± 0.01N | 2.93 ± 0.03J |
| Lys* | 6.54 ± 0.05D | 6.95 ± 0.05D |
| Arg | 6.12 ± 0.02F | 6.07 ± 0.07E |
| Cys | 1.10 ± 0.01Q | 1.10 ± 0.01K |
| Met | 1.26 ± 0.00P | 1.26 ± 0.03K |
| Trp | 1.54 ± 0.06O | 1.57 ± 0.04K |
| EAA | 41.36 ± 0.30 | 41.61 ± 0.32 |
| SCAA | 2.36 ± 0.04 | 2.36 ± 0.04 |
| AAA | 11.59 ± 0.07 | 11.65 ± 0.07 |
| HAA | 39.46 ± 0.46 | 38.96 ± 0.55 |
For the simulated digestion of the bean samples, the INFOGEST 2.0 method was followed,39 with modifications in pancreatin concentration as similarly described by other authors.41,42,89 According to the INFOGEST method, pancreatin should be added in the intestinal phase to achieve 100 trypsin U per mL, which corresponds to the addition of 394 mg of pancreatin per digestion tube containing 2.5 mL sample. High amounts of digestive enzymes, in this case nearing enzyme/substrate ratios (E
:
S; weight pancreatin/weight protein in sample) of 13
:
1 for the AEP and 7
:
1 for the EAEP, result in high nitrogen enzyme blanks that could reduce the sensitivity of the final calculations. In addition, from a practical standpoint, preparing pancreatin solutions of such high concentrations results in a highly viscous slurry, therefore complicating accurate solution preparation and pipetting of the enzyme solution into the digestion tubes. Another problem with high pancreatin loadings is the susceptibility of pancreatin to autolysis when used in high concentrations.40,90,91 The extent of autolysis may vary between the enzyme blank (water) and the samples due to the different protein contents (i.e., amounts of available protein substrates) in the digests,91 thereby obscuring the measured value of the nitrogen content of the enzyme blank. Previous studies have demonstrated that a 10-fold reduction in pancreatin (10 trypsin U per mL) minimally impacted in vitro digestibility for various animal and plant proteins.42,89 Beaubier et al.92 also commented that for more pure foods like protein isolates, lower E
:
S ratios are more suitable; in their study, the pepsin and pancreatin activities were 14 and 100 times less, respectively, than the recommended INFOGEST concentrations.
To address this issue, digestions were performed with 100 trypsin U per mL (as recommended by INFOGEST) and with 20 and 10 trypsin U per mL. The molecular weight distribution of the enzyme blank, AEP, and EAEP digests at the three pancreatin loadings were visualized using SDS-PAGE, along with the undigested AEP and EAEP samples (Fig. 6a), and individual enzymes for comparison (Fig. 6b). The pattern of gel bands clearly shows that the proteins in the 100 trypsin U per mL digests were predominately from pancreatin. No visible differences were observed between the 20 and 10 U per mL enzyme blanks and digests. With respect to the measured IVPD, the results reveal the significance of pancreatin loading on the apparent digestibility (Fig. 7). For the AEP, similar values were obtained using 100 and 20 trypsin U per mL pancreatin (34% IVPD). However, with 10 trypsin U per mL, the IVPD of the AEP was significantly lower (21%), suggesting that perhaps more enzyme was necessary to achieve adequate hydrolysis. For the EAEP, the 20 and 10 trypsin U per mL pancreatin loadings achieved similar results (60–61% IVPD), which is plausible due to the pre-digestion of the EAEP proteins during the extraction step that would not require much protease to further digest the sample. However, with 100 trypsin U per mL pancreatin, the IVPD of the EAEP was significantly lower (42%). A potential explanation could be related to autolysis of the pancreatin, as the EAEP with 100 trypsin U per mL pancreatin had the highest E
:
S of all the conditions tested. With few digestion sites available due to the pre-hydrolysis of the EAEP proteins (i.e., low substrate concentration), the pancreatin present in excess may have undergone autolysis, therefore reducing its digestive activity. Based on these findings, 20 trypsin U per mL could be used as a suitable pancreatin concentration for simulated digestions of hydrolyzed (∼20% DH) and unhydrolyzed pulse protein extracts with protein contents ranging from 1.2–2.3% protein (w/v). Using this modified INFOGEST digestion, proteolysis in the EAEP improved IVPD from 34 to 61% compared to the AEP. This demonstrates that enzyme-assisted extraction is a feasible strategy to improve the in vitro digestibility of bean proteins compared to conventional aqueous extraction methods. However, there are still knowledge gaps regarding the extent of autolysis in the enzyme blanks and samples that should be explored in future studies.
:
10 SLR, 0.5% protease).15 Ma & Wang18 performed single- and multiple-enzyme hydrolyses of soybean agglutinin with trypsin, chymotrypsin, and thermolysin and similarly found that hydrolysis reduced HA on thermally treated soy proteins. The results herein demonstrate that the EAEP is an effective strategy to decrease the HA of bean proteins. Future work could explore the utilization of EAEP in conjunction with other strategies to achieve a more complete inactivation of lectins in bean protein extracts.
:
7.5 SLR), enzyme addition had a minor effect on total protein extraction for more dilute systems (1
:
15 SLR). This demonstrates that enzymatic extraction can be a useful water-saving strategy to enhance process sustainability and facilitate downstream water removal. Alkaline protease in the EAEP extensively hydrolyzed the proteins, improving solubility and foaming capacity at the isoelectric point, while generally hindering emulsion formation and foaming stability. These findings suggest that the high amount of enzyme (1%) led to excessive hydrolysis that specifically diminished the interfacial properties of the EAEP proteins and underscore the importance of tailoring the enzyme loadings to yield a suitable DH for the desired functional application. This work also explored challenges in defining and measuring the digestibility of protein hydrolysates and demonstrated the significant impact of the pancreatin loading used in the INFOGEST protocol on the calculated IVPD. Overall, the optimization of black bean protein extraction and characterization of the functional and nutritional properties of the protein extracts provides an important framework for future processing optimization that utilize more holistic strategies considering not only extractability, but also functionality, nutritional properties, and economic feasibility.
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