Edgardo A.
Leal Villarroel
ab,
Cécile
Marcelot
c,
Cecilia C.
Torres
d,
Katerina
Soulantica
e,
Cristian H.
Campos
*bd and
Philippe
Serp
*af
aLCC-CNRS, UPR 8241 CNRS, UPS, INPT, Université de Toulouse, 4 allée Emile Monso, 31030 Toulouse, France. E-mail: philippe.serp@ensiacet.fr
bDepartamento de Físico-Química, Facultad de Ciencias Químicas, Universidad de Concepción, Edmundo Larenas 129, Casilla 160-C, Concepción, Chile
cCEMES, UPR 8011 CNRS, Université de Toulouse, 29 Rue Jeanne Marvig, 31400 Toulouse, France
dDepartamento de Ciencias Químicas, Facultad de Ciencias Exactas, Universidad Andres Bello, Autopista Concepción-Talcahuano 7100, Talcahuano 4300866, Chile. E-mail: cristian.campos.f@unab.cl
eLPCNO, CNRS, INSA, UPS UMR 5215, Université de Toulouse, 31077 Toulouse, France
fInstitut universitaire de France (IUF), France
First published on 6th February 2025
Carbon-supported Pd-based catalysts have found wide applications in hydrogenation of specific functional groups. Surface modification of the support, via the introduction of oxygen functional groups, modulates the metal dispersion and the interaction of reactant(s) with the catalyst surface, consequently tuning its catalytic properties. However, it is difficult to decorrelate the effect of surface oxygen groups from that of the dispersion of the metallic phase. This study aims at decorrelating these effects on the catalytic performance for phenylacetylene hydrogenation by using preformed monodispersed Pd nanoparticles deposited on carbon supports presenting different densities of surface oxygen groups. X-ray photoelectron spectroscopy, temperature-programmed decomposition experiments and transmission electron microscopy were used to analyze the dispersion and oxidation state of Pd and the concentration of surface oxygen groups. The results reveal that such decorrelation is not an easy task, particularly since spillover of the nanoparticles' native capping ligand (oleylamine) occurs during Pd particle deposition. This phenomenon, which depends on the density of oxygen functional groups and the size of Pd particles, impacts the Pd(0)/Pd2+ ratio and the surface Pd/N atomic ratio. These two last parameters, which seem to be interconnected, significantly impact the catalytic performance.
Supported Pd catalysts are very efficient hydrogenation catalysts because of the low activation energy for H2 dissociative chemisorption on the palladium surface and the easy diffusion of hydrogen atoms into the bulk (formation of Pd hydride phases).7 According to published data, up to 75% of hydrogenation reactions are carried out in the presence of Pd/C catalysts.8 The possibility of regulating the catalytic properties of carbon-supported Pd catalysts by modulating the OFG concentration and type has been investigated in the past.6,9 The introduction of significant quantities of OFGs by oxidizing the carbon support allows modulation of the hydrogenation activity of Pd nanoparticles (PdNP) through different and often intercorrelated effects. It generally leads to a better Pd dispersion,10–17 but it can also induce electronic metal–support interaction (EMSI) effects18 that impact the chemical states of the Pd species,15,17 or facilitate hydrogen spillover.19 All these effects can be operative during hydrogenation reactions.17 In addition, the introduction of OFGs increases the hydrophilicity of the carbon surface, which can positively impact the adsorption/activation of polar reactant molecules, impairing on the other hand those of apolar reactants.20,21
One possibility to decorrelate these effects, and in particular those related to the active phase (dispersion, oxidation state) and the support (adsorption, spillover), would be to use preformed monodispersed Pd nanoparticles (Pdp-NP) produced through colloidal synthesis methods. To the best of our knowledge, very few efforts have been devoted to go in that direction. One can cite the work of Prati et al., who used polyvinyl alcohol protected Pdp-NP deposited on graphene nanoplatelets for benzaldehyde hydrogenation.22 In this work, the authors have shown that for 3.5–3.9 nm Pdp-NP, increasing the concentration of OFGs resulted in a decrease in catalytic activity. The presence of OFGs not only induces a weaker interaction between the carbonyl group of benzaldehyde and the surface of the support but also impacts the Pd0/Pd2+ surface ratio. These parameters apparently act in opposite directions on catalyst activity. Therefore, further efforts are required to investigate these effects, particularly for non-polar organic substrates.
In this work, we use carbon nanotubes (CNTs) which have been oxidized with nitric acid to introduce various amounts of OFGs to immobilize Pdp-NP of different sizes mainly stabilized by oleylamine (OAm) ligands. The resulting catalysts have been characterized and tested for phenylacetylene (PhA) selective hydrogenation, a reaction for which carbon-supported Pd colloids have shown interesting performances with high selectivity toward styrene (ST).23 Beside the effect of metal dispersion and OFGs, we also investigated the effects of (i) active site speciation by using Pd single atoms and PdNP and (ii) spatial gradients on catalyst performances.
The CNTs were produced, purified and oxidized according to a previously reported procedure.13 The CNTs were synthesized by CVD in a fluidized bed reactor; ethylene (C2H4) was employed as a source of carbon and AlFeCoO4 was used as a catalyst. Prior to synthesis the catalyst was reduced at 675 °C, then an ethylene flow through the reactor was established for 30 min. After the synthesis the CNTs were purified by heating them at 140 °C for 3 h in a mixture of sulfuric acid:
water (50
:
50) to obtain CNTP. The CNTP were then chemically oxidized with nitric acid (65%) at 140 °C for 1, 3 and 5 h, after which the solids were washed with deionized water until a neutral pH was reached. The solids were then dried overnight at 80 °C to obtain CNT1, CNT3 and CNT5, respectively.
Pd4.4 nanoparticles of 4.4 nm mean size were prepared according to the Kılıç method.25 75.6 mg (0.248 mmol) of [Pd(acac)2] in 12 mL (36.3 mmol) of OAm were mixed in a three-neck flask under an argon flow. The solution was slowly heated at 75 °C. When the solution reached 75 °C, a fresh solution of 355 mg (1.45 mmol) of TBAB and 32 mL (90.75 mmol) of OAm was introduced. Then, the solution was quickly heated at 95 °C and kept for 1 h under stirring at 1000 rpm. The obtained nanoparticles were washed three times with 30 mL of ethanol and redispersed in degassed n-hexane.
For both syntheses, a portion of the dispersion of the nanoparticles was dried and analyzed by ICP to know the percentage of palladium.
The Pd2.4/4.4/CNTx catalysts were prepared by wet impregnation on CNTP, CNT1, CNT3 and CNT5. The CNTx were first activated at 400 °C for 1 h under an argon flow. The required amount of Pdp-NP dispersed in degassed pentane to reach 1% (w/w) of Pd was added to a 40 mL pentane dispersion of CNTs. The solution was added to the CNTx and kept under stirring overnight. After filtration and washing with 2 portions of 20 mL of pentane, the solid was dried at 120 °C and stored.
The PdNP/CNTx catalysts were prepared by simple wet impregnation from Pd nitrate on CNT1, CNT3 and CNT5.26 The CNTx were first activated at 400 °C for 1 h under an argon flow. The quantity of Pd(NO3)2·xH2O necessary for a 1% (w/w) Pd loading was dissolved in 40 mL of degassed acetone. The activated CNTs (100 mg) were mixed with the palladium solution under argon and stirred overnight. After filtration and washing with acetone, the resulting solid was dried overnight at 120 °C and then reduced in a horizontal tube furnace under an 80% N2/20% H2 flow at 300 °C for 2 h.
The PdSA/CNT5 catalyst containing mainly palladium single atoms (SAs) was prepared under a nitrogen atmosphere. The CNT5 were first activated at 400 °C for 1 h under an argon flow. The required amount of Pd2(dba)3 to obtain 0.1% (w/w) loading was dissolved in 40 mL of purified toluene under a nitrogen atmosphere; the solution was added to the activated CNTs and kept under stirring overnight. Then, the solid was washed and dried at 120 °C for 24 h and was then reduced in a horizontal tube furnace under an 80% N2/20% H2 flow at 400 °C for 1 h.
To compare the different catalysts, the site time yield (STY) of the catalysts was calculated at full PhA conversion (STY100) and corrected for the calculated dispersion of the catalysts to obtain the turnover frequency (TOF100). The STY100 was calculated according to the following equation:
The TPD spectra of the CNTs show different CO2 evolution maxima at ∼230/270, 400/500 and ∼600/650 °C (Fig. S4a†), corresponding to the desorption of carboxylic acids, carboxylic anhydrides and lactones, respectively.36 For carboxylic acids, –COOH groups with varying acidities decompose at distinct temperatures, with the strongest acidic group undergoing decomposition at the highest temperature.37,38 Noticeably, the CNT1 sample shows a higher decomposition temperature of carboxylic groups (270 °C, Fig. S4b†) than the other samples (230 °C), suggesting the presence of stronger acidic sites on this sample. CO evolution is detected in a temperature range from ∼300 °C to 900 °C, with the maximum located at ∼800 °C. This broad signal corresponds to the superposition of the CO evolution associated to the decomposition of carboxylic anhydrides, phenolic, carbonyl (ketones, aldehydes, quinones) and ether (chromene) surface functional groups.36
Overall, these analyses show the increase of all types of OFGs upon HNO3 oxidation as well as the opening of the CNT tips.
XPS analyses were performed on the Pd2.4 sample to probe the surface chemistry and oxidation state of Pd (Fig. S6†). Pd was observed in two oxidation states, including contributions corresponding to Pd(0) (335.8 eV, 67 at%, the theoretical Pd 3d5/2 binding energy (BE) of metallic Pd being 335.4 eV)50 and Pd2+ (336.5 eV, 23 at%, the theoretical Pd 3d5/2 BE of PdO being 336.8 eV)50 in accordance with reported values in the literature.51 The calculated Pd0/Pd2+ ratio was 1.99. The N 1s peak was deconvoluted with two components. The major component (75%) at 399.7 eV is assigned to the N atom bound on the Pd surface. The component at 401.9 eV (25%) can be attributed to the presence of ammonium species, which could result from the reaction between OAm and OAc.52,53 The calculated N/Pd atomic ratio was 0.23.
Transmission electron microscopy (TEM) images of the washed Pdp-NP (Fig. 2) showed that the Pd2.4 and Pd4.4 samples present a mean diameter of 2.4 and 4.4 nm, respectively, and a narrow size distribution. The Pd2.4 NPs appear to be more agglomerated on the carbon-coated TEM grid compared to the Pd4.4 ones.
This is related to their smaller size and lower stability induced by the presence of a weakly coordinating ligand (OAm),54 because Pd as a soft acid interacts weakly with the amine, which is a hard base.
Overall, these analyses show that the preformed nanoparticles are mainly stabilized by weakly coordinating OAm ligands.
Catalyst | Pd loadinga (%) | PNP size (nm) | Pdsurf. (at%) | XPS | Pd0/Pd2+ | |
---|---|---|---|---|---|---|
Pd 3d5/2 peak (BE/eV) | ||||||
Pd0 | Pd2+ | |||||
a Determined by ICP-OES. | ||||||
Pd2.4/CNTP | 1.16 | 2.6 ± 0.6 | 0.60 | 335.6 | 337.3 | 2.48 |
Pd2.4/CNT1 | 0.81 | 2.7 ± 0.5 | 0.11 | 335.5 | 337.3 | 1.76 |
Pd2.4/CNT3 | 0.90 | 2.5 ± 0.9 | 0.88 | 335.7 | 337.4 | 2.98 |
Pd2.4/CNT5 | 1.16 | 3.2 ± 0.8 | 0.65 | 335.5 | 337.2 | 1.85 |
Pd4.4/CNTP | 1.04 | 3.9 ± 0.5 | — | — | — | — |
Pd4.4/CNT1 | 1.01 | 4.0 ± 0.5 | — | — | — | — |
Pd4.4/CNT3 | 1.07 | 4.2 ± 0.6 | — | — | — | — |
Pd4.4/CNT5 | 1.06 | 3.9 ± 0.6 | — | — | — | — |
PdNP/CNT1 | 0.51 | 2.1 ± 0.6 | 0.18 | 335.9 | 337.6 | 1.33 |
PdNP/CNT3 | 0.54 | 2.0 ± 0.6 | 0.16 | 335.9 | 337.6 | 1.49 |
PdNP/CNT5 | 0.73 | 2.0 ± 0.4 | 0.17 | 335.8 | 337.5 | 3.13 |
This lower ΘOAm, resulting from spillover of the OAm ligand on the support, should favor sintering. The possibility of spillover of basic amine ligands from metal NPs onto acidic oxide supports has already been mentioned in the literature.59,60 This in an important phenomenon that can influence not only NP size but also reactivity. In a similar work, evidence that polyvinylpyrrolidone used as a stabilizing agent for gold colloids was present on both the metal and the support surface after colloid deposition on a TiO2 support was also provided.61 In the case of oxidized carbon materials, it is worth mentioning that the presence of surface carboxylic groups with varying acidities has been reported (distributed over a wide pKa range between 2 and 9),37,38 which suggests that the spilt-over amine ligands will interact more or less strongly according to the acidity of the –COOH groups.
The CNT-supported Pd4.4 NPs were also characterized by ICP-OES and TEM (Table 1 and Fig. S10†). In that case, the larger and more stable Pd4.4 NPs appear to be more uniformly distributed on the CNT supports, and no significant variation of the mean particle size was measured (3.9–4.2 nm). FTIR analyses performed on the supported Pd2.4 nanoparticle series (Fig. S11†) show very weak bands related to OAm at 2856 and 2929 cm−1. XPS analyses were performed on the supported Pd2.4 nanoparticle series to determine the surface elemental composition of these samples. As shown in Fig. 4a, all Pd 3d XPS spectra can be deconvoluted into two pairs of doublets.
The Pd was observed in various oxidation states, including contributions corresponding to bulk Pd metal (335.5 eV, 64–75 at% according to the samples) and oxidized species (337.3 eV). This latter BE is consistent with the values reported in the literature for Pd2+ (336.3–336.9 eV, 25–36 at% according to the samples).62 This peak can be attributed to surface oxide PdOsurf resulting from air oxidation63 and/or to a charge transfer from Pd to the oxidized carbon support.62 Considering the surface Pd content (Table 1), it is noticeable that the Pd2.4/CNT1 sample contains much less Pd on the CNT surface. It can be considered that a larger proportion of the Pdp-NP in this sample could be located inside the CNT cavity64 as it is known that the HNO3 treatment opens the CNT tips. The lower concentration of OFGs on CNT1 compared to CNT3 and CNT5 should minimize the interaction of the OAm ligands and carboxylic groups, which concentrate at the CNT tips,65 thus favoring the confinement of Pdp-NP. The evolution of the atomic Pd/C, Pd/N, Pd/O and C/N ratio as determined by XPS (Fig. S12†) supports this hypothesis. Sample-dependent variations in the Pd0/Pd2+ ratio were also evidenced (Table 1). An increase in the Pd2+ content was observed for samples Pd2.4/CNT1 and Pd2.4/CNT5. Such an increase could be related to a lower ΘOAm of the Pd2.4 nanoparticles in these two samples, which should favor the exposure of the samples to oxygen from air. A lower ΘOAm should also limit the electron donation from OAm to Pd, strengthening the effect of charge transfer from Pd to the support. Both effects should contribute to increase the Pd2+ content. Even though the at% of nitrogen determined by XPS on this catalyst series does not directly reflect the ΘOAm, we tried to correlate it with the Pd0/Pd2+ ratio (Fig. 4b). A fairly good correlation was obtained.
The N 1s spectra of the CNT-supported Pd2.4 nanoparticles are given in Fig. S13.† For the four samples, the main components, at 400.0–401.0 eV according to the sample, are quite broad and present a fairly large FWHM of 3.4–3.5 eV, suggesting multicomponent composition. These BEs are consistent with the ones reported in the literature for OAm interacting weakly with the surface of NPs.66–68 A contribution can also be expected at lower BE (398.2 eV) from the C–N bond between an aliphatic carbon and the nitrogen of the amine group.69 A shift of the N 1s XPS peak to higher BE (401.5 eV) may be related to the presence of carboxylate derivatives (interaction between OAm and surface carboxylic groups).70 The significant presence of amide groups (BE 399.9 eV)71 formed from the condensation reaction of carboxylic acids with OAm is unlikely considering that the catalysts were prepared at room temperature. Considering the low intensity of the observed peaks, no deconvolution was performed on these spectra. The evolution of the atomic Pd/N ratio in these samples was analyzed to obtain information on the fate of the OAm ligand during Pdp-NP deposition. The Pd2.4/CNT1 sample was not considered in this analysis since in that case a significant amount of Pdp-NP should be confined in CNT1. The Pd/N ratio is increasing in the order Pd2.4/CNT5 > Pd2.4/CNT3 > Pd2.4/CNTP. This means that upon Pdp-NP deposition, more OAm is immobilized on the more oxidized CNT5. In fact, a reasonable correlation was found between the Pd/N ratio and the amount of –COOH groups, both determined by XPS (Fig. 4c). A possible explanation of this tendency is that upon Pdp-NP deposition, spillover of OAm occurs to form ammonium carboxylates with the –COOH of the support. This phenomenon should be more pronounced on the samples showing the higher concentration in –COOH groups (CNT5 > CNT3 > CNTP). The washing procedure performed in EtOH after Pdp-NP deposition should more easily remove part of the OAm arising from these ammonium carboxylates (restoring the –COOH groups) than from the OAm ligands on the Pd surface.72 As far as the Pd2.4/CNT1 sample is concerned, it is out of the trend.
For this sample, the Pd/N ratio is quite low, suggesting that the reaction of OAm with surface –COOH groups is not occurring in the inner cavity of CNT1, since the inner cavity of CNTs should not be functionalized by OFGs.73 The O 1s spectra of the CNT-supported Pd2.4 nanoparticles are given in Fig. S14 and the data from deconvolution in Table S4 and Fig. S2b.†
Compared to the bare supports (Fig. 1 and S2a†), it is noticed that (i) the O content is higher on Pd2.4/CNTP than on the corresponding bare support, while it is lower for the other samples, and (ii) the relative CO/C–O ratio is lower for the CNT-supported Pd2.4 nanoparticles than for the bare supports.
Finally, TPD-MS analyses were also performed on the CNT-supported Pd2.4 nanoparticles (Fig. S3b†). Compared to the bare supports (Fig. S3a†), we noticed as a general trend that the CO2-releasing groups have the tendency to disappear on the supported catalyst, particularly in the 200–400 °C temperature range. This disappearance is accompanied by the production of water in the same temperature range. This phenomenon can be rationalized by a series of reactions involving the OAm ligand and the CO2 releasing groups, all of them involving the release of H2O (Fig. S15†).74 The resulting N-containing surface groups will further decompose to produce hydrogen cyanide as a decomposition product at various temperatures: >900 °C for pyridinic groups, ∼800 °C for pyrrolic groups, and ∼250 °C for nitrile groups.75 For the Pd2.4/CNT5 catalyst, the CO2 profile shows the appearance of an intense and narrow peak at ∼600 °C, a temperature that corresponds to the decomposition of lactonic groups.37 The formation of these groups could result from Pd-catalyzed lactonization of carboxylic acids.76 The fact that this peak is relatively narrow suggested a catalytic decomposition of these groups that should be close to Pd. To further examine the fate of the OAm ligand, the mass corresponding to N-containing species potentially resulting from decomposition of adsorbed OAm was followed (Fig. S16† for NH3, HCN, NO and NO2). Under an inert atmosphere, free oleylamine decomposes at 200–300 °C, while when it is adsorbed on metal NPs, its decomposition requires higher temperatures.47,77,78 For OAm-capped PdNP, the decomposition occurs between 200 and 500 °C.47 Upon heating, the desorption of amines from metal particles competes with their dehydrogenation. The thermal decomposition of primary amines adsorbed on metallic surfaces should produce first HCN (by dehydrogenation) and then NH3 (by hydrogenation) as decomposition products.79 Since the total m/z = 17 profile included contributions from both NH3 and OH, we concentrate our analysis on HCN evolution (Fig. S16b†). The HCN evolution patterns presented in Fig. S16b† show, for the four samples, a broad desorption peak between 300 and 550 °C. We have attributed this peak to the thermal decomposition of OAm adsorbed on the Pd surface. A second peak centered at around 200 °C is also observed, mainly for samples Pd2.4/CNTP and Pd2.4/CNT1. This peak may result from free OAm or OAm interacting weakly with the support on poorly functionalized regions. A contribution from the decomposition of some nitrile groups formed during the reaction of OAm with –COOH groups (Fig. S15†), which decompose at around 250 °C by liberating HCN, can also be envisaged.75 Finally, a third peak is detected at T <100 °C, particularly in samples Pd2.4/CNT1 and Pd2.4/CNT3. Such a low-temperature peak could result from a specific mode of decomposition of ammonium carboxylates not removed by the washing step, presumably the most stable ones resulting from the reaction of OAm with the more acidic –COOH groups (Fig. S4b†). It is also possible to envisage a catalytic decomposition of these surface groups located near palladium, as proposed for some oxygen functional groups.19,80
The characterization results obtained show that the deposition of Pdp-NP on carbon nanotubes by a simple impregnation method significantly changes the surface chemistry of the supports and the particles. This is particularly true for the smaller and less stable Pd2.4 nanoparticles (Scheme 1), for which the weakly bound OAm ligands can react with –COOH groups of the support (ligand spillover), as strongly suggested by XPS and TPD-MS analyses. According to the strength of the –COOH groups, the spilt-over OAm may either be removed during the washing steps of the catalyst or remain on the support surface. This phenomenon in turn contributes to modifying not only the size of the Pd particles, as shown in the Pd2.4/CNT5 sample, but also the Pd0/Pd2+ ratio, which is known to impact hydrogenation performance.81–83 Taken together, these results suggest that using preformed particles to decorrelate the influence of OFGs from that of the metal dispersion and its oxidation state on catalytic performance may not be such a straightforward task.
![]() | ||
Scheme 1 Representation of the evolution of Pdp-NP distribution on the CNT surface according to the size of the Pdp-NP (2.4 or 4.4 nm) and OFGs concentration. |
The catalytic performance for PhA selective hydrogenation to ST was evaluated for the different catalysts at 30 °C under 5 bar H2 in methanol with a PhA/Pd molar ratio of 10000. A stirring rate of 1000 rpm ensured that the hydrogenation tests were performed under a regime without mass transfer limitations. All reactions were performed up to 100% conversion. Most of the reactions were repeated twice to ensure the reproducibility of the results. The evolution of STY100 and SST-100 for the different catalysts is given in Fig. 5 (see Fig. S17† for values at 20% and 90% conversion). For the Pd2.4 nanoparticles, it is first shown that the supported Pdp-NP showed increased activity compared to the unsupported ones. This should be related to a stabilization effect from the carbon support that limits the aggregation/sintering of the Pd2.4 nanoparticles during catalysis.98 To confirm this hypothesis TEM analyses were performed on the used Pd2.4, Pd2.4/CNT3 and Pd4.4/CNT3 catalysts (Fig. S18†). The results obtained clearly evidence a severe aggregation of the Pd2.4 free NPs, which can explain their poor performances.
If we consider the effect of PdNP size on catalyst activity, it seems that globally the smaller Pdp-NP are the more active, the only notable exception being for the more oxidized CNT5 support for which Pd4.4 and Pd2.4 performed similarly. To check if this could be related to the higher surface area of the supported Pd2.4 nanoparticles compared to the Pd4.4 ones, we calculated a TOF integrating the Pd dispersion and the ligand coverage estimated from the values obtained for the free Pdp-NP (Table S2†) to access the accessible Pd surface. This calculation does not consider any ligand spillover upon Pdp-NP deposition. The values obtained (Fig. S19†) mean that the STY cannot be only related to the exposed Pd surface area. A plausible explanation of this result could arise from a different ΘOAm on the Pdp-NP, according to their size and also to the density of OFGs. As the spillover effect should principally involve perimeter surface sites, it could be more significant for the Pd2.4 NPs. As capping agents are often postulated to block some active sites or to act as an energy barrier in surface reactions on transition metal nanoparticles,99 a lower ligand coverage should favor the activity.
The spillover of the OAm ligand should be also favored on supports presenting a higher concentration of carboxylic surface groups. The significant differences of catalyst activity observed between the Pd2.4/CNTP, Pd2.4/CNT1 and Pd2.4/CNT3 samples could be related to this phenomenon. But this cannot explain the low activity of the Pd2.4/CNT5 catalyst, which should present an even lower ΘOAm. We also analyzed the effect of the Pd(0)/Pd2+ ratio, which itself depends on the atomic % of nitrogen (Fig. 4b), on the activity (Fig. S20a†), since a high Pd(0) content should allow an increased hydrogenation activity.82 An excellent correlation was obtained including the Pd2.4/CNTP, Pd2.4/CNT3 and Pd2.4/CNT5 catalysts, but the Pd2.4/CNT1 catalyst is breaking the trend. This could be related to the fact that a significant amount of Pd2.4-NP should be confined in this catalyst. Therefore the low activity of the Pd2.4/CNT5 catalyst could be related to its low Pd(0)/Pd2+ ratio. In the case of the Pd4.4/CNT series, the fact that OAm spillover should be reduced could explain that the OFG density does not significantly affect the catalyst activity.
If we consider the effect of PdNP size on catalyst selectivity, it appears that the smaller supported Pdp-NP are more selective towards ST. An increase in ST selectivity is generally associated to a lower adsorption energy of the ST molecule on the metal surface. Differences in ST adsorption strength could arise not only from a particle size effect, as discussed above,87,100 or from the chemical state of Pd,101,102 but also from stabilizing ligand effects.84 Considering the small size of Pdp-NP in the Pd2.4/CNT catalysts, and assuming that PdNP <2 nm do not form the hydride phases,102 we can propose that the lower SST obtained on the Pd4.4/CNT catalysts could be due to the presence of the β-PdH phase. Such a phase is formed for 4 nm Pd particles.103,104 On the other hand, the evolution of ST adsorption energy with the presence of capping ligands is difficult to appreciate since it should evolve both with ΘOAm and with adsorption strength of the ligand. In our case, the ΘOAm should be higher for the Pd4.4/CNT catalysts, but the OAm ligand should be adsorbed stronger on the smaller Pdp-NP of the Pd2.4/CNT catalysts.105 To evaluate the influence of OFG density on ST selectivity, we have focused on the more selective Pd2.4/CNT catalysts. As the Pd(0)/Pd2+ ratio can impact the selectivity in alkyne hydrogenation reactions,81 this parameter was used to establish a possible correlation with the SST. While the correlation obtained (Fig. S20b†) is reasonably good for the Pd2.4/CNTP, Pd2.4/CNT3 and Pd2.4/CNT5 catalysts, it is obvious that there also, the Pd2.4/CNT1 catalyst is breaking the trend. The fact that a significant amount of Pdp-NP should be confined in this catalyst could be at the origin of this discrepancy.
The stability of the supported preformed Pd nanoparticles during catalysis was evaluated with the Pd2.4/CNT3 catalyst, which shows a good balance between activity and selectivity. Fig. S21† shows the performance of this catalyst during 7 recycling tests. There is a decrease of PhA conversion and styrene selectivity upon recycling, which might be due to Pd sintering, as verified by TEM analyses on the spent catalyst (Fig. S22†). In order to verify whether these results could also be related to catalyst losses during recycling operations, a test was carried out using all the liquid phases obtained after filtration of the catalyst. After concentration and addition of PhA to this concentrated filtrate, a new hydrogenation test was carried out. The results of this test (Fig. S23†) show a very low activity (complete PhA conversion after more than 1300 min), which may be related to the presence of palladium in the solution.
To further investigate the role of the Pd(0)/Pd2+ ratio on the SST selectivity and to eliminate the possible influence of the OAm ligands, we also prepared a series of PdNP/CNT catalysts by conventional impregnation from Pd nitrate on CNT1, CNT3 and CNT5. In contrast to what was expected from the literature, at such a low Pd loading (1% (w/w)), we did not find significant differences in the mean PdNP size for these three catalysts (see Fig. S24† for TEM micrographs and particle size distribution), which all present an average PdNP diameter of 2 nm.
The XPS characterization (Fig. S25 for Pd 3d, Fig. S26 for O 1s, Fig. S2c, Table S4† and Table 1) shows that for this catalyst series, the Pd(0)/Pd2+ ratio is increasing with the at% of oxygen present on the bare supports, the higher ratio being obtained on CNT5 (Fig. S27a†). Such a tendency was not observed for the Pd2.4/CNT series (Fig. S27b†). Contrasting results have been reported in the literature related to the effect of OFG density on the Pd(0)/Pd2+ ratio. The research groups of Hutchings106 and Wang107 reported a decrease of the Pd(0)/Pd2+ ratio when increasing the at% of oxygen on the support. XRD, TEM, XPS and H2-TPR analyses indicated that the presence of surface carboxylic groups could effectively inhibit the sintering and reduction of Pd2+ species.107 An opposite tendency, similar to the one obtained in the present study, was reported in other studies.18,108 Thus, Tessonnier et al. proposed that the observed increase in the Pd(0)/Pd2+ ratio in Pd/CNT catalysts when increasing the concentration of OFGs is related to the increased work function of the oxidized supports. Indeed, it has been shown that carbonyl and carboxyl groups are the dominant contributors to the increase in the work function of CNTs.109 Therefore, these results suggest that the Pdδ+ phase arises from the difference in the position of the Fermi levels of functionalized carbon supports and PdNP, which affects the charge transfer. To conclude on the evolution of the Pd2+/Pd0 ratio in the prepared samples (preformed particles of 2.4 nm diameter, Pd2.4/CNT series, and particles of 2 nm obtained by impregnation, PdNP/CNT series) it appears that two main parameters can influence this ratio: the surface coverage in the stabilizing ligand and the at% of oxygen present on the bare supports. For the Pd2.4/CNT series, the first parameter is the most important, while for the PdNP/CNT series, only the second parameter is relevant.
The BE of Pd(0) in this catalyst series is upshifted (335.8–335.9 eV) as compared to the Pd2.4/CNT catalyst series (335.5–335.7 eV), suggesting a different metal–support interaction. Charge transfer from Pd to the support should create globally electrodeficient Pd particles. Recent modeling studies on supported catalysts, in which Bader charges were calculated, agreed with the fact that charge depletion is in fact limited at the metal/support interface (Pd2+ region in Scheme 2a), whereas charge accumulation is located on the top of the particles (Pd0 region in Scheme 2a).110–113 For Pd2.4/CNT and PdNP/CNT catalysts, which present similar particle sizes, the charge transfer should be similar, leading to similar charge redistribution over the Pd particles. However, the presence of electron-donating OAm ligands114,115 in the Pd2.4/CNT catalysts should modify the charge redistribution, resulting in a lower Pd 3d5/2 binding energy than in the case of the PdNP/CNT catalysts. The relative atomic oxygen contents are similar in the PdNP/CNT and Pd2.4/CNT catalyst series, but the distribution of OFGs is different (Fig. S2†).
This might be related to the fact that solutions of Pd nitrate used for the preparation of the PdNP/CNT catalyst series have oxidizing properties. In consequence, they will react with carbon surfaces to create new surface OFGs.19,116
The catalytic performances of this catalyst series are shown in Fig. S28,† where they are compared to those of the Pd2.4/CNT catalyst series showing similar Pd particle size. The PdNP/CNT samples are globally less active and less selective than the Pd2.4/CNT catalysts. The effect of the Pd(0)/Pd2+ ratio on STY and ST selectivity was compared for these two series of catalysts, not taking into account the Pd2.4/CNT1 catalyst (Fig. 6). While a significant influence of the Pd(0)/Pd2+ ratio on STY was observed for the Pdp-NP of the Pd2.4/CNT series, it is not the case for the PdNP/CNT series (Fig. 6a). The lower activity of the PdNP/CNT catalysts could be tentatively attributed to the absence of the electron-donating effect of OAm,115 which enriches the Pd with electrons (Pd0 region in Scheme 2a) and should contribute to an easier H2 activation. On the other hand, the effect of the Pd(0)/Pd2+ ratio on selectivity is the same for both catalyst series: an increase in the Pd(0)/Pd2+ ratio leads to a decrease in selectivity (Fig. 6b).
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Fig. 6 Evolution of site time yield and styrene selectivity according to Pd(0)/Pd2+ ratio in the Pd2.4/CNT (red marks) and PdNP/CNT catalyst (blue marks) series. |
This can be rationalized if we consider the presence of dual Pd2+ and Pd(0) sites,117 where Pd(0) should mainly contribute to the dissociation of H2 and Pd2+ to the adsorption of the electron-rich CC bond (Scheme 2b).81 An optimized Pd(0)/Pd2+ ratio should therefore be found to avoid over-hydrogenation. To confirm that the Pd2+ content was pivotal to reach high ST selectivity, we independently prepared a very low Pd loading catalyst on CNT5 (0.07% (w/w)) from Pd nitrate. This catalyst contains mainly isolated PdSA and very few clusters (Fig. S29†) and should contain very few Pd(0).87,118 The PdSA/CNT5 catalyst is less active but more selective than the PdNP/CNT5 catalyst (Fig. S30†). However, the Pd(0)/Pd2+ ratio itself cannot be used to rationalize the higher styrene selectivity obtained with the Pd2.4/CNT catalyst series. Therefore, the balance between the adsorption energetics of ST and the OAm capping ligand should also contribute to the selectivity. In the case of Pt particles for 4-octyne hydrogenation, Shevchenko et al. have shown that increasing 1-octylamine coverage on the Pt surface leads to the decrease in the binding energy of octenes.84 Therefore, the higher selectivity obtained with the Pd2.4/CNT catalysts could also be related to the presence of OAm. The electrons partially transferred from the OAm to the Pd particles, which increase the electronic density on Pd, may contribute to a weak ethylbenzene adsorption on the catalyst surface.119
The influence of the OAm ligand was evaluated in the case of the PdNP/CNT1 catalyst by adding a known OAm amount (similar to the one measured for the Pd2.4 NPs) on the reduced PdNP/CNT1 catalyst. If we compare the catalytic performances of the PdNP/CNT1 catalyst in the presence or absence of OAm (Fig. S31†), it can be concluded that on this catalyst, the addition of OAm induces an increase of activity but a decrease of selectivity. The fact that the activity is increasing upon OAm addition means that the blocking of active sites by the ligand should not be very significant. This might be related to the fact that OAm is a weak coordinating ligand for Pd compared to the alkyne. Therefore, the addition of OAm to the PdNP/CNT1 catalyst should mainly contribute to a better H2 activation, resulting in an increase in activity and a decrease in selectivity.
Finally, the influence of the spatial gradient of Pdp-NP was also evaluated in the case of the Pd2.4/CNT5 catalyst. Metal NPs' spatial distribution in supported catalysts is conventionally not quantified, and the influence of this collective property on catalyst performance remains poorly investigated.120–122 For this, three catalysts were prepared with Pd loadings of 0.3%, 0.6% and 1.1% (w/w). TEM micrographs and particle size distribution of these three catalysts are shown in Fig. S32.† They present a similar Pd particle size of around 3 nm. Elemental analyses and ICP-OES results are shown in Table S6.† The PhA hydrogenation was performed either at iso-quantity of catalyst (varying the amount of PhA) or at iso-quantity of PhA (varying the amount of catalyst), keeping the PhA/Pd molar ratio at 10000. The conversion versus time of these two series of experiments is shown in Fig. S33.† The same tendency is observed for both series of experiments: the 1.1Pd2.4/CNT5 catalyst is much less active than the low-loading catalysts presenting the same CNT5 support and similar Pd particle size. The STY and styrene selectivity were compared at 20%, 90% and 100% conversion for the series performed at iso-quantity of catalyst (Fig. S34†). Whatever the PhA conversion, the 1.1Pd2.4/CNT5 catalyst is less active than the 0.6Pd2.4/CNT5 and 0.3Pd2.4/CNT5 catalysts, which both present similar STY. As far as ST selectivity is concerned, the 0.3Pd2.4/CNT5 catalyst is the less selective, while the 0.6Pd2.4/CNT5 and 1.1Pd2.4/CNT5 catalysts performed similarly. From the results shown in Fig. 6 and S20,† this order of catalytic performance should reflect the Pd(0)/Pd2+ ratio (and thus the at% of N) in this catalyst series. The more active catalyst (0.3Pd2.4/CNT5), which should present the higher Pd(0)/Pd2+ ratio, is also the less selective. The fact that this catalyst is the one with the lowest loading should mean that less OAm should be released from the Pd2.4 particles of the 0.3Pd2.4/CNT5 catalyst during Pdp-NP deposition. This is confirmed by the N/Pdsurf. atomic ratio values shown in Table S6† (values determined in a similar way as for Table S3†), for which the 0.3Pd2.4/CNT5 sample shows the higher N/Pdsurf. ratio. The evolution of STY100 and SST-100 with the values of this ratio for the 1.1Pd2.4/CNT5, 0.6Pd2.4/CNT5 and 0.3Pd2.4/CNT5 catalysts is shown in Fig. S35.† The observed evolution confirms the importance of this ratio to optimize the catalytic performances. The best compromise between high STY and high selectivity is obtained for the 0.6Pd2.4/CNT5 catalyst. Considering that these catalysts were prepared from the same batch of Pd2.4 particles and on the same CNT5 support, it is difficult to rationalize the evolution of this ratio with the metal loading (Fig. S36†). It might be related to a higher degree of aggregation of Pd2.4 particles on CNT5 at low Pd loading, which will limit the spillover of the OAm ligands on the support and their further elimination upon washing.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4cy01562b |
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