Jiawei
Long
a,
Tianli
Han
a,
Xirong
Lin
b,
Yajun
Zhu
ac,
Jinyun
Liu
*a and
Junjie
Niu
*d
aKey Laboratory of Functional Molecular Solids, Ministry of Education, College of Chemistry and Materials Science, Anhui Normal University, Wuhu, Anhui 241002, PR China. E-mail: jyliu@ahnu.edu.cn
bDepartment of Micro/Nano-Electronics, National Key Laboratory of Science and Technology on Micro/Nano Fabrication, Shanghai Jiao Tong University, Shanghai 200240, PR China
cInstitute of Energy, Hefei Comprehensive National Science Center, Hefei, Anhui 230031, PR China
dDepartment of Materials Science and Engineering, University of Wisconsin-Milwaukee, Milwaukee, 53211, Wisconsin, USA. E-mail: niu@uwm.edu
First published on 22nd May 2024
Due to their excellent safety and lower cost, aqueous Zn-ion batteries (AZIBs) have garnered extensive interest among various energy-storage systems. Here we report a quasi-solid-state self-healing AZIB by using a hybrid hydrogel which consists of dual-crosslinked polyacrylamide and polyvinyl alcohol as a flexible electrolyte and a cobalt hexacyanoferrate (K3.24Co3[Fe(CN)6]2·12.6H2O) Prussian blue analogue as the cathode material. The obtained hybrid hydrogel showed a superhigh fracture strain of up to 1490%, which was almost 15 times higher than that of the original size. Due to the fast formation of hydrogen bonds, the self-healed hydrogel from two pieces still displayed 1165% strain upon failure. As a result, the self-healed battery delivered stable capacities of 119.1, 108.6 and 103.0 mA h g−1 even after being completely cut into 2, 3 and 4 pieces, respectively. The battery capacity recovery rates for each bending cycle exceeded 99.5%, 99.8%, 98.6% and 98.9% during four continuous bending cycles (30 times bending at 90° for each cycle), which indicates outstanding flexibility and self-healing capability. In parallel, the hydrogel electrolyte displayed a broader electrochemically stable window of 3.37 V due to the suppression of water splitting and low overvoltage during the 500 h cycling in a symmetric cell. Zinc dendrites were also suppressed as evidenced in symmetric cell measurements. The assembled AZIB exhibited an initial capacity of 176 mA h g−1 upon vertical bending. The battery showed a reliable capacity of 140.7 mA h g−1 at 0.2 A g−1 after 100 cycles along with a coulombic efficiency of >99%. A reliable capacity of nearly 100 mA h g−1 was retained after 300 cycles at 1.0 A g−1. The highly flexible and self-healing AZIB demonstrates great potential in various wearable electronic devices.
A few cathode materials including vanadium- or manganese-based oxides/sulfides,11,12 organic materials,13,14 and Prussian blue analogues (PBAs)15,16 have been reported in AZIBs.17 PBA materials have a typical formula of AxM[N(CN)6]y·nH2O where A presents alkaline metal ions and M and N present transition metals. Due to the unique crystal structure and large interstitial sites, PBAs have attracted a lot of attention in aqueous Li+, Na+ and Zn2+ ion batteries.18 However, the combination of Ni/Fe, Cu/Fe or Zn/Fe displays a mono redox reaction pair of Fe(II)/Fe(III) during the charging/discharging process, resulting in a low capacity and a narrow voltage window.19 The working voltage of most AZIBs is within 1.2 V, which is ascribed not only to the potential difference between the cathode material and Zn metal, but also to the splitting potential of water. Engineering PBA materials with dual-redox reactions is a promising pathway to enhance both the capacity and voltage window.15,16
Herein, in order to address the low mechanical strength of the hydrogel electrolyte and low capacity of the PBA cathode material, we developed a highly flexible, self-healing aqueous zinc ion battery by constructing a super-stretchable hybrid hydrogel with polyacrylamide and polyvinyl alcohol (PVA) as electrolyte and PBA cathode material with dual-redox sites of Co(II)/Co(III) and Fe(III)/Fe(II). A large number of hydrogen bonds generated between water molecules and hydroxyl (–OH), amino (–NH2), and carbonyl (CO) groups on the 3D dual-crosslinked hydrogel framework enable spontaneous healing process at the fracture when cut. The outstanding capacity reversibility of the obtained AZIB during bending and cutting/healing processes was achieved. The self-healed battery still displayed reliable capacities of 119.1, 108.6 and 103.0 mA h g−1 even after cutting into 2, 3 and 4 pieces, respectively. In addition, Zn dendrites were largely suppressed by the hybrid electrolyte as evidenced in symmetric cells.
In order to enhance the mechanical properties of the hydrogel, different mass ratios of PAM and the PVA additive were applied to form the dual-network composite (Fig. S6†). As shown in Fig. 1e, the hybrid hydrogel electrolyte presents a porous structure with 57.1% water, which is beneficial for electrolyte penetration and Zn2+ ion migration.26 The hydrogel with the acrylamide (AM) monomer below 1.0 g exhibited low mechanical strength, and is unable to confine the liquid electrolyte. The electrolyte became robust when the AM monomer reached 3.0 g (Fig. S7†). The dense configuration with less water was not favourable for Zn2+ migration. The hybrid hydrogel electrolyte displayed an ionic conductivity of 6.7 mS cm−1, compared to 34.1 mS cm−1 of the liquid electrolyte (Fig. S8†). The confined Zn2+ ions by the hydrophilic groups in the polymer led to decreased ionic conductivity.27 The hydrogel obtained with a PVA:AM mass ratio of 0.5:2.0 displayed an ultra-high strain of up to 1450% before failure (Fig. 1f). The self-healed hydrogel after cutting a 1.0 inch × 1.0 inch hydrogel into several pieces still showed a high strain of 1165% and 710% after two and three cutting/healing cycles (Fig. 1g and S9†). The functional groups of the freeze-dried hybrid electrolyte, commercial PAM and PVA were investigated through Raman spectroscopy. As shown in Fig. 1h, four Raman peaks at 2916, 1450, 1100 and 857 cm−1 correspond to commercial PVA, and are assigned to the vibration of –OH, –OH, C–OH and C–O, respectively.28 For PAM, the peaks at 2928, 1667, 1615 and 1100 cm−1 are ascribed to N–H stretching, CO stretching, N–H bending and C–C skeletal stretching vibration, respectively.29 Two new peaks appear at 697 and 332 cm−1 with the hybrid hydrogel electrolyte, which are respectively indexed to the CH3 deformation and Zn–O vibrations, indicating the presence of zinc acetate.30,31 In parallel, the peak located at 1022 cm−1 and a series of peaks at 752–458 cm−1 confirm the vibration of CH3COO− and Zn–O–Zn from the hybrid hydrogel electrolyte (Fig. S10†). The abundant amino (–NH2), hydroxyl (–OH), and carbonyl (CO) groups in the hybrid electrolyte might avoid electrolyte crossover and enhance the wettability at the interface between the electrolyte and electrode.32 These functional groups lead to the formation of hydrogen bonds in an aqueous environment, showing outstanding self-healing performance.33 When the broken pieces were re-connected, plenty of new hydrogen bonds were regenerated between the functional groups and water molecules which exist on the fractured interfaces. In addition to the PBA cathode and hydrogel electrolyte, Zn electrodeposited on carbon cloth (CC) was applied as the anode electrode (Fig. 1d). It is shown that high-density flower-shaped Zn nanosheets were deposited on the carbon fibers (Fig. 1i and j). The XRD pattern confirms the high purity of crystal Zn (Fig. 1k).
The cycling stability of water-based electrolyte with a suitable potential window is important for long-term battery cycling performance. In Fig. 2a, the liquid electrolyte shows an electrochemically stable potential window of 2.18 V (−0.86–1.32 V vs. Ag/AgCl), while the hybrid electrolyte delivers an expanded window of 2.69 V (−0.97–1.72 V vs. Ag/AgCl). This is attributed to the suppression of active water molecules by the PAM/PVA crosslinked framework, which enables Zn deposition/stripping prior to electrochemical splitting of water upon cycling.
The Zn deposition/stripping behaviours were investigated by using Zn‖Zn symmetric cells. The cell with hydrogel electrolyte at 1.0 mA cm−2 and 1.0 mA h cm−2 with a depth of discharge (DOD) of 16.7% was stably cycled for 500 hours, while the cell with liquid electrolyte showed a larger overvoltage and variation (Fig. 2b). During the Zn‖Cu asymmetric cell test at 1.0 mA cm−2 and 1.0 mA h cm−2, the hydrogel electrolyte showed a high coulombic efficiency (CE) of 99.1% and a smooth potential after 300 cycles (Fig. 2c and d). However, the liquid electrolyte exhibited a drastic decrease after 65 cycles (Fig. 2c, d and S11†), which is ascribed to the irreversible Zn plating and possible formation of dendrites. The uniform Zn deposition/extraction may be attributed to the high energy barrier of Zn2+ ion nucleation and confined diffusion, which is due to the coordination between Zn2+ ions and abundant acylamino and hydroxyl groups on the PAM–PVA framework.34,35 In order to investigate the Zn plating behavior, both liquid and hydrogel electrolytes were cycled at a high current density of 75 mA cm−2. As seen in Fig. 2e, S12a and Movie S1,† Zn started to grow and formed protrusions/mossy zinc after 30 s in the liquid electrolyte. This irregular growth of zinc results in forming ‘dead zinc’ during the stripping process, which decreases the overall capacity and cyclability. As a comparison, the Zn plate with hydrogel as electrolyte delivered uniform deposition and stripping of zinc during the cycling process (Fig. 2f, S12b and Movie S2†).
The electrochemical properties and battery cycling performance were investigated by constructing a quasi-solid-state AZIB by using the hybrid hydrogel as electrolyte and cobalt hexacyanoferrate NPs/CC and Zn/CC as the cathode and anode, respectively (Fig. 1d). As seen in Fig. 3a, cyclic voltammetry (CV) curves of the battery with a scanning rate of 0.1 mV s−1 show better reversibility during the 5 cycles. Two cathodic peaks appear at 1.45 V and 1.62 V, and correspond to the Fe(III) → Fe(II) and Co(III) → Co(II) reductions along with Zn2+ intercalation, while the anodic peak at 1.84 V originates from both Fe(II) → Fe(III) and Co(II) → Co(III) during Zn2+ deintercalation.36Fig. 3b shows CV curves at scanning rates from 0.1 to 1.0 mV s−1. The scanning rate and peak current follow an empirical law of i = avb,37 which is usually transformed into log(i) = blog(v) + log(a), where the b value refers to the slope value obtained by plotting log(v, scanning rate) and log(i, peak current). The calculated b value of peak 1 and peak 2 is 0.976 and 0.550, which indicates both faradaic (diffusion-controlled) and non-faradaic (surface controlled capacitive behavior) processes (Fig. S13†).38 The dominant surface controlled capacitive behavior was confirmed by using the contribution ratio at varying scanning rates (Fig. 3c). As a comparison, the battery with liquid electrolyte showed a diffusion-controlled faradaic process (Fig. S14†), which is detrimental for the long-term stability particularly at high current densities.39
The galvanostatic charging/discharging (GCD) results of the AZIB with hydrogel electrolyte are shown in Fig. 3d. The plateau at about 1.6 V during the discharging process corresponds to the reduction of Fe(III) and Co(III) to Fe(II) and Co(II) during Zn2+ intercalation, while the plateau at around 1.8 V is assigned to the regeneration of Fe(III) and Co(III) during Zn2+ extraction.40 The assembled battery still showed a high capacity of 140.7 mA h g−1 along with a CE of >99% after 100 cycles at 0.2 A g−1 (Fig. 3e). In contrast, the battery with liquid electrolyte only showed a capacity of 66.9 mA h g−1 after 100 cycles. The rapid capacity decay was mainly caused by a series of side reactions which formed by-products such as ZnO and Zn(OH)2. The consumption of water resulted in poor electrolyte contact with the cathode and anode. The formation of zinc salts prevented the deintercalation of Zn2+, leading to irreversible capacity loss. The low initial CE is attributed to the dissolution of lattice K+ during the charging process (Fig. 4e).41 The battery with the hybrid hydrogel electrolyte also displayed better rate-performance at varying current densities (Fig. S15†). The cycling performance at a high current density of 1.0 A g−1 is shown in Fig. 3f. It was found that the battery with hydrogel electrolyte displayed an initial capacity of 125.9 mA h g−1, which is similar to the battery with liquid electrolyte. A capacity of nearly 100.0 mA h g−1 along with a high CE of 99.9% after 300 long cycles was still retained while the capacity of the battery with liquid electrolyte decreased to 59.8 mA h g−1 after only 60 cycles. It is believed that the hydrogel electrolyte successfully suppressed the side reactions and K+ dissolution even at high current density.
Galvanostatic intermittent titration technique (GITT) measurements were performed at a current density of 0.1 A g−1 (Fig. S16a†) with both pulse and relaxion times of 600 s (Fig. S16b†). The diffusion coefficient of Zn2+ and the internal reaction resistance were evaluated according to Fick's law.42 As shown in Fig. S16c,† the battery with hydrogel electrolyte delivered a reaction resistance from 9.22 × 104 to 1.32 × 106 Ω g−1 when discharging from 1.76 to 0.5 V, while the battery with liquid electrolyte exhibited a larger resistance from 6.21 × 105 to 2.41 × 106 Ω g−1. In the subsequent charging process, the resistance was decreased to 8.73 × 104 Ω g−1 while the battery with liquid electrolyte still has a resistance of 5.36 × 105 Ω g−1 on charging to 1.9 V.
The Zn-storage mechanism was studied by ex situ XRD, ex situ Raman spectroscopy and attenuated total reflection FTIR (ATR-FTIR). As displayed in Fig. 4a and b, the diffraction peaks of the (200), (220) and (400) planes positively shifted when the battery was discharged to 0.5 V, indicating the reducing interplanar spacing due to Zn2+ intercalation. This lattice contraction was from the smaller radius of [Fe(II)(CN)6]4− that was transformed from [Fe(III)(CN)6]3−.43 During the charging process, these peaks were recovered, indicating high reversibility of Zn2+ intercalation/deintercalation in cobalt hexacyanoferrate. A strong peak at 2176 cm−1 corresponds to the vibration of CN of cobalt hexacyanoferrate, while the peaks at around 513 cm−1 match the vibration of Co–N and Fe–C in the Raman spectrum (Fig. S17a†). The peak at 2115 cm−1 in the ATR-FTIR spectrum is indexed to the vibration of CN (Fig. S17b†).44,45 As observed in Fig. 4c, the CN peak showed a red shift when the battery was discharged to 0.5 V, which was due to the gradual reduction of N-coordinated Co3+ ions along with Zn2+ intercalation.46 During charging, this peak shifted back to the original position upon Zn2+ ion extraction. A similar evolution was also observed from the ex situ ATR-FTIR spectra (Fig. 4d), which was ascribed to the influence on the electron distribution of carbon and nitrogen atoms by the redox pairs of Fe(II)/Fe(III) and Co(II)/Co(III) during Zn2+ intercalation/extraction.47 The Zn-storage mechanism of cobalt hexacyanoferrate is illustrated in Fig. 4e. The existing K+ ions from the prime state were dissolved in the electrolyte at the initial charging/discharging, which led to lattice contraction and distortion. In the successive cycles, most K+ ions were unable to return back to the original sites, thus leaving Zn2+ ions to be reversibly inserted and extracted in the K-deficient state.48 The lower intensity of the K signal of the post-cycled cobalt hexacyanoferrate was observed from the EDS spectra (Fig. S18†).
The mechanical flexibility and self-healing properties of the assembled quasi-solid-state AZIB were investigated. As illustrated in Fig. 5a, the battery still showed initial capacities of 181.3 and 176.0 mA h g−1 after bending 30 times at 60° and 90°, respectively. A high capacity retention of 113.6 and 98.4 mA h g−1 along with a flat voltage plateau was observed after 50 cycles (Fig. 5b). The battery displayed high capacity retention of 99.5%, 99.8%, 98.6% and 98.9% in contrast to the capacity before bending even after four rounds of bending 30 times at 90° (Fig. 5c). Self-healing performance of the battery was investigated by cutting the battery into a few pieces. As seen in Fig. 5d, the self-healed battery still delivered a high capacity of 119.1, 108.6 and 103.0 mA h g−1 after 30 continuous cycles after cutting into 2, 3 and 4 pieces, respectively. Furthermore, the recovered battery after three successive cutting/healing cycles retained a high capacity of 96.5 mA h g−1 along with a recovery rate of 88.2% after 110 cycles (Fig. 5e). The battery capacity gradually stabilized at 146.3 and 123.7 mA h g−1 with a recovery rate of 98.7% and 98.3% after the first and second cutting/healing cycles, respectively, indicating good self-healing and capacity recovery performance. In addition, it was found that the open circuit voltage retention rate of the battery is as high as 91.3%, 87.2%, 76.3% and 75.3%, respectively, after four cutting/healing cycles (Fig. S19†). This result implies a better voltage recovery capability even after severe destruction. As a comparison, the battery with pure PAM electrolyte showed fast capacity decay under bending or cutting/healing (Fig. S20†), implying low flexibility and less self-healing properties. As demonstrated in Fig. 5f and g, two AZIBs were connected in series to supply power for an electric watch. Due to the better twisting (Fig. S21a and b†), compression (Fig. S21c and d†) and bending performance at different angles (Fig. 5h), the AZIB shows high compatibility with flexible motion of the wrist.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4sc02348j |
This journal is © The Royal Society of Chemistry 2024 |