Lucía
Herrer
a,
Alba
Salvador-Porroche
a,
Gregor
Hlawacek
b,
Pilar
Cea
ac and
José María
De Teresa
*a
aInstituto de Nanociencia y Materiales de Aragón (INMA), CSIC-Universidad de Zaragoza, 50018 Zaragoza, Spain. E-mail: deteresa@unizar.es
bInstitute of Ion Beam Physics and Materials Research, Helmholtz-Zentrum Dresden-Rossendorf, 01328 Dresden, Germany
cLaboratorio de Microscopías Avanzadas, Universidad de Zaragoza, 50018 Zaragoza, Spain
First published on 28th October 2024
A direct nanowriting procedure using helium- and neon-focused ion beams and spin-coated organometallic thin films is introduced and applied to the fabrication of Pd-enriched metallic structures in a single lithography step. This process presents significant advantages over multi-step resist-based lithography and focused beam-induced deposition using gaseous precursors, such as its simplicity and speed, respectively. The optimized process leads to Pd-rich structures with low electrical resistivity values of 141 and 152 μΩ cm under Ne+ or He+ fluences of 1000 and 5000 μC cm−2, respectively. These resistivity values correlate well with compositional and microstructural studies, indicating a high Pd metallic content in a dense structure with a few-nm grain size. The obtained results are compared to similar structures fabricated by direct electron and gallium beam nanowriting, demonstrating the full potential of nanopatterned Pd-based organometallic thin films under the most common focused charged beams. The practical applications of combining spin-coated organometallic thin films with focused beam nanowriting in micro- and nano-lithography modern procedures are also discussed in this contribution.
In order to take advantage of the FIB for the growth of functional nanostructures with low ion doses and without the need for resists, a different approach can be used. The method involves spin coating a solution of a precursor material containing the element that one targets to deposit on the substrate. Following this strategy, Au,14 Ir,15 and Pd structures16 were grown in the past by Ga+-FIB irradiation, but the low metal content in the resulting structure required a subsequent annealing process, thus limiting the range of applications and increasing the processing time. Recent work in our group using this method, and palladium(II) acetate trimer (PdAc) as the starting precursor, has remarkably achieved the growth of functional Pd-rich (∼50 at%) nanostructures without the need for any post-growth annealing step.17 This work reports that structures with low electrical resistivity, ∼70 μΩ cm, and high lateral resolution, 40 nm, are grown with ion beam doses that are very low, ∼30 μC cm−2. Thus, the process speed is comparable to that of standard electron beam lithography, which is used at the wafer level and has practical applications.18 However, if these PdAc spin-coated films are irradiated by means of an electron beam, the required charge dose to achieve metallic structures is significantly higher.19
On the other hand, the use of FIB with sources of light ions (He+ and Ne+) has exhibited a better resolution for milling compared to standard Ga+ sources,20 due to their weaker interaction with matter as well as the small focused ion beam spots achievable, ∼0.5 nm in the case of He+ and ∼2 nm in the case of Ne+.21 Both light ions are available in a commercial Helium Ion Microscope (HIM) that has been applied in recent years for precise FIB milling,22–24 FIBID of functional materials with a high lateral resolution25,26 and three-dimensional growth,27,28 high-resolution and low-dose FIB lithography using resists29,46 and local change in properties by means of FIB irradiation of catalytic,44 magnetic,30 electrical,45 ferroelectric,31 and superconducting properties.32 Given this background, it is tempting to investigate the potential of the HIM for decomposing spin-coated PdAc films and compare the results with those previously obtained by means of Ga+-FIB and electron irradiation. To the best of our knowledge, there are only a few examples in the literature where comparative studies about the effect of different beams on the same material, either for FIB milling33–35 or for growing structures,13 have been performed. Thus, the set of results presented in this contribution will be useful not only for the specific application investigated here, but also for a deeper understanding of the processes involved in the interaction between matter and charged particles as well as for aprioristic choices of the most suitable focused charged particle for a given application.
This contribution is organized as follows: (i) the initial sections describe the experiments in sequence: PdAc thin film preparation, irradiation by focused helium and neon beams and film thickness characterization, electrical characterization of the fabricated structures, and morphological and elemental composition analyses for the optimal conditions; (ii) the next section is dedicated to comparing the patterning of the electrical and structural properties of the formed Pd-based thin films after Ga+, He+, Ne+ and electron irradiation; and (iii) in the last section of the article, we draw the main conclusions and discuss potential applications.
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Fig. 1 Scheme for the fabrication of palladium-enriched metallic structures by direct focused He+ and Ne+ beam nanowriting. |
The preparation of Pd-based thin films, step 1, involves spreading 10 μL of a filtered Pd3(OAc)6 solution (0.1 M in CHCl3) on pre-cleaned Si/SiO2 substrates according to previously stated procedures.14,15
With regard to the He+ irradiation conditions, a dose screening was carried out to establish a rough range of fluences by exposing one sample to fluences between 1 and 10000 μC cm−2 (Fig. S1 in the ESI†). Once the effective range of irradiation doses was determined, Hall bar structures were fabricated at the selected fluences of 20, 40, 50, 60, 250, 500, 2500, 5000, 7500 and 10
000 μC cm−2 in order to study the electrical properties through a 4-microprobe station. In the case of Pd-based thin films exposed to Ne+ irradiation, a control test was performed from 10 to 90 μC cm−2. This range was then extended up to 1000 μC cm−2 where Hall bar structures were directly written to determine their electrical properties using fluences from 20 to 1000 μC cm−2. The dependence of the thickness with increasing fluence for both types of irradiation is represented in Fig. 2.
The normalised thickness (tn) is defined as the thickness or height of the resulting structure after the irradiation divided by the initial palladium acetate film thickness. The data used here to plot tn were obtained from the AFM height measurement of the PdNSs after irradiation with a He+ beam (4 different samples) and a Ne+ beam (3 different samples). The initial thickness of the palladium acetate film was first measured for each sample using a profilometer. As shown in Fig. 2, in both cases, tn is dependent on the fluence applied. The film areas irradiated with a helium fluence lower than 10 μC cm−2 were removed during the washing step (step 3, Fig. 1), meaning that the applied fluence was not sufficient to decompose the film and subsequently to change the film solubility. For neon irradiation, PdNSs remained after the washing step. The data obtained indicate that for fluences up to 34 μC cm−2 and 120 μC cm−2 for He+ and Ne+ irradiation, respectively, there is an increase in tn as the applied dose is increased. This is mainly due to the decomposition of the initial Pd-based thin film and due to a decrease in the solubility of the irradiated parts of the film, which behaves similarly to a negative photoresist.16 After these maxima, tn decreases as fluences increase. This thickness decrease can be associated with the disappearance of the soluble species and the corresponding formation of more compact structures. When applying He+ irradiation greater than ∼200 μC cm−2, the rate of thickness decrease with fluence slows down and reaches an almost constant value of tn, independent of the applied fluence, suggesting that the maximum film decomposition has been achieved. In the case of neon irradiation, fluences above 1000 μC cm−2 have not been applied in order to find a constant tn value. This was decided on the basis of the plot trend shown in Fig. 2b; it was considered that an increase in fluence would not result in a significant improvement in resistivity.
A similar methodology was previously applied by us to fabricate PdNSs using both a focused electron beam19 and a focused gallium beam.17 Nevertheless, these studies did not include any indication as to whether or not the removal step of the non-irradiated material had any effect on the thickness. This point was therefore here investigated by first measuring the shrinkage of the thin film after irradiation and before immersing the sample in chloroform.
With this aim, AFM images were registered immediately after the direct writing process without any further action (see step 2, Fig. 1), as shown in Fig. 3 – left. The sample was then immersed in the solvent, fresh CHCl3 (step 3, Fig. 1), and the topography of the as-fabricated structures was re-registered, as shown in Fig. 3, right. Here, there is a representative example of the procedure followed.
This control experiment was investigated for one of the samples studied, which was exposed to the He+ beam and had an initial film thickness of 221.4 ± 2.5 nm, measured by profilometry. The film shrinkage after the He+ irradiation, but before the washing step, and the thickness of the resulting structure after the washing step, have been extracted from the corresponding AFM line profiles (blue lines, Fig. 3, top). The sum of both values must be close to the initial film thickness. For instance, in Fig. 3, these values are highlighted for a fluence of 30 μC cm−2, the film shrinkage being 64.5 nm, and the resulting structure thickness being 173.3 nm. The sum of these two values is 237.8 nm, which is close to the initial value of the film measured by profilometry (we compared the values registered by different characterization techniques).
The same test was applied for different doses. All the measurements are summarized in Fig. S2.† These results confirm that the washing step has negligible influence on the thickness of the PdNSs fabricated by the nanowriting procedure.
The resistivity values versus the applied dose plotted for He+ and Ne+ irradiation, respectively, on the right-hand side of Fig. 4b and c have been calculated after precisely measuring the geometric dimensions of each structure, by AFM (z dimension) and HIM or SEM images (x and y dimensions). In both cases, it is observed that the resistivity decreases as a function of the applied dose, reaching almost constant values for the highest doses. Specifically, a resistivity value of ∼152 μΩ cm is attained with He+ fluences of 5000 μC cm−2, while a value of ∼141 μΩ cm is reached with Ne+ fluences of 1000 μC cm−2. These have been set as optimal irradiation fluences. Note that for He+ irradiation, the resistivity decreases only slightly upon increasing the fluence over 5000 μC cm−2. A straightforward comparison can be performed between the He+ irradiation and the Ne+ irradiation: the Ne+ irradiation is more efficient in film decomposition, as expected, given its larger mass and, as a consequence, its larger linear momentum (p = m·v), for the applied accelerating voltage. A larger linear momentum implies, in principle, a higher capacity for atom displacement and bond breaking. However, the mechanism of the film decomposition by ion irradiation is complex,36,37 as simulations for Ga+ irradiation showed in the past,17 and other effects such as preferential sputtering or heating effects could also contribute at large irradiation doses.
Fig. 5a shows how the PdNS resistivity decreases as the fluence increases for all kinds of focused beam irradiation. A quick look at this plot shows that the Ne+ and He+ beams achieve the lowest resistivities using doses between those required for Ga+ and electron beams. In fact, the lowest resistivity value, ∼70 μΩ cm, was achieved under Ga+ irradiation using a fluence as low as 30 μC cm−2, while resistivity values of 141, 152 and 145 μΩ cm were obtained under Ne+, He+ and electron irradiation using fluences of 1000, 5000 and 30000 μC cm−2, respectively. One can compare these optimal conditions to produce conductive Pd nanostructures in terms of elemental quantification and morphological analyses of the corresponding cross-sections. On the one hand, as shown in the bar chart, Fig. 5c, the Pd content of the Ga+-fabricated structures was significantly higher (∼56 at%) compared to the structures grown through Ne+, He+ and electron irradiation (∼36 at%), providing an explanation for its significantly lower resistivity value. On the other hand, Fig. 5b illustrates the cross-sectional TEM images of these PdNSs, where slight differences in the grain size can be observed that can be attributed to the specific charged particle used. No unwanted damage caused by the ion irradiation has been observed. The presence of grain boundaries is well known to increase the electrical resistivity and might explain the slight differences in the resistivity for the Ne+, He+ and electron irradiation, which show small differences in resistivity despite having the same Pd content.
In order to put the obtained results in context, in Fig. 6, we represent the values of resistivity and charge dose required for the growth, under optimal conditions, of the PdNSs using the four beams as well as the corresponding values of related growth techniques.
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Fig. 6 Resistivity values versus the applied fluence for other FIBID/FEBID techniques and materials, compared to the palladium-enriched nanofabricated structures (PdNSs). Ga+-PdNS, e−-PdNS and black data points have been obtained from ref. 10, 11, 17 and 19. |
In particular, we have selected the growth of W and of Co by FEBID and FIBID, as well as the growth of W and of Co by Cryo-FIBID.10 One can see in Fig. 6 that Co can be grown by FEBID and FIBID, producing very low resistivity (∼20 μΩ cm for Co by FIBID), but unfortunately, the charge dose required is so high that these processes should be limited to structures of very small dimensions. The growth of W by FIBID suffers from the same problem of the high charge dose required and, additionally, the obtained resistivity still corresponds to metallic values, but is ten times higher than that for Co grown by FIBID. Regarding the charge dose, the use of Cryo-FIBID is very convenient, because W can be deposited with 50 μC cm−2, whereas Co can be deposited with 15 μC cm−2. However, the resistivity values of these deposits, despite being metallic, are above 200 μΩ cm. In the case of the PdNSs, the use of Ga+ is indeed very competitive in terms of both the low charge dose required (30 μC cm−2) and the low resistivity attained (∼70 μΩ cm). Therefore, it emerges as a clear choice for applications where fast growth and low resistivity are required. As will be discussed later in the Outlook section, the growth of PdNSs by Ne+ and He+ irradiation would be justified if, in future, a higher lateral resolution than that in the case of Ga+ is achieved, or if Ga+ produces unwanted damage in the surrounding materials.
An UltraObjective AFM from SIS attached to an Olympus BX51 optical microscope was used to register the depth profile of the irradiated areas before removal of the non-irradiated ones, and to measure the height of the final structures.
A Zeiss ORION NanoFab helium ion microscope (HIM)21 was used for irradiation of the films. The machine is equipped with 4 Kleindiek MM3A manipulators for in situ electrical probing, a home built and commercially available time-of-flight secondary ion mass spectrometer (TOF-SIMS) and a heating stage. The NPVE patterning software and pattern generator from FIBICS were used to write the patterns.
Current versus voltage (I–V) curves were registered using a four-probe station inside the HIM, at room temperature. A Keithley Instruments 2614B source meter unit was connected via a chamber feedthrough using tri-ax shielded cables. Hall bar-like geometries were used to perform the measurements. To determine the resistivity value for each applied fluence, the dimensions of the directly written Hall bars were measured by using a SEM Quanta FEG 250 and an AFM.
Lamellae from PdNSs directly written onto Si/SiO2 substrates were fabricated using a Helios Nanolab 650 dual beam microscope and attached to a TEM copper grid. Energy-dispersive X-ray spectroscopy (EDS) with an energy of resolution ∼125 eV and high-angle annular dark-field (HAADF) imaging at 300 keV were performed by transmission electron microscopy (TEM) using an analytical Titan low-base instrument.
Compared to resist-based lithography techniques such as electron beam lithography (EBL), which have multiple steps and require multiple pieces of equipment, direct-writing techniques such as those represented in Fig. 6 (black dots), stand out for consisting of a single lithography step. However, they present disadvantages such as the availability of only a few precursor materials and, in the case of FEBID and FIBID, also the high fluence needed. This means that FEBID and FIBID are time-consuming and their scalability is limited. Cryo-FIBID is a much faster growth technique, but this technique calls for cryogenic temperatures and has the difficulty that the precursor is only condensed on a limited area, and so it is not so implementable in terms of upscaling and process compatibility. However, the decomposition of organometallic spin-coated films by charged-particle beams could gather the virtues of all the previous techniques. Given the high fluence needed, the technique is not so interesting in the case of electron or He+ irradiation, which implies a high processing time, but the technique is competitive in the case of Ne+ irradiation and definitely very competitive in the case of Ga+ irradiation due to the very low irradiation dose required (30 μC cm−2). If one compares it to the typical fluences used for resist exposure in EBL, which depend on the specific resist but are typically in the range of a few hundred μCcm−2,41 it can be stated that the fluence required for the ion decomposition of organometallic spin-coated films should not be an impediment for its upscaling and their use at the wafer level. Let us highlight that the Pd-enriched structures created by means of this methodology are readily functional (metallic behaviour) and do not need any post-treatment or annealing steps.
In previous paragraphs, we have discussed the virtues of using organometallic spin-coated films and charge-particle irradiation for lithography, such as its single-step nature, the low fluence required that allows process upscaling, and the low resistivity achievable, as well as the disadvantages, such as the need for exploration of more organometallic precursors that could be used in this process. With the available data, nevertheless, it is possible to put forward some potential applications of the technique. The metallic nature of the Pd-enriched structures created by focused Ga+, Ne+ and He+ irradiation of PdAc allows for the in situ growth of metallic contacts in a single step and at high speed.17 This procedure could be preferred for standard FEBID and FIBID growth when the area of the metallic contacts is large (and time is an issue) or when the metallic contacts have to be repeated multiple times. Besides, the use of PdAc spin-coated films might be useful in those cases where the resists used in EBL contaminate the surface and modify the properties of the functional material.43 Moreover, given the metallic nature of the Pd-enriched structures, they could be used to provide conductivity for insulating and transparent films and devices that are used in optoelectronic applications, as we showed by means of focused Ga+ irradiation of PdAc films.17 Last, but not least, the use of other organometallic spin-coated films based on other functional elements beyond Pd could open the route to applications in other domains such as magnetism, superconductivity, nano-optics, catalysis, etc., and we are already exploring some of them.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4nr02680b |
This journal is © The Royal Society of Chemistry 2024 |