Nicholas C.
Starvaggi
a,
Luma
Al-Mahbobi
b,
Muhammad
Zeeshan
c,
Eliandreina Cruz
Barrios
b,
Burcu
Gurkan
c and
Emily B.
Pentzer
*ab
aDept. of Chemistry, Texas A&M University, College Station, TX 77843, USA. E-mail: emilypentzer@tamu.edu
bDept. of Materials Science & Engineering, Texas A&M University, College Station, TX 77843, USA
cDept. of Chemical and Biomolecular Engineering, Case Western Reserve University, Cleveland, OH 44106, USA
First published on 20th September 2024
Microencapsulation of pristine core liquids in polymer shells has critical applications in thermal energy storage and management, targeted drug delivery, and carbon capture, among others. Herein, we report a novel encapsulation approach based on a double emulsion soft-template to produce microcapsules comprised of an ionic liquid (IL) core in a degradable polymer shell. We demonstrate the production of [IL-in-oil1]-in-oil2 (IL/O1/O2) double emulsions, in which the oil interphase (O1) contains a CO2-derived polycarbonate bearing vinyl pendant groups, tetrathiol small molecule crosslinker, and photoinitiator; upon irradiation of the double emulsion under low shear, thiol–ene crosslinking of the loaded species results in the formation of a robust shell around the pure IL droplets. The core–shell structures have enhanced physisorption for CO2 uptake compared to the bulk IL, which is consistent with the combined capacity of the IL/shell alone and demonstrates more rapid uptake due to an enhanced gas–liquid interface. This approach to microencapsulation of functional liquids offers researchers a distinct route to fabricate composite architectures with a pristine core for applications in separations, transport of cargo, and gas uptake.
New conceptsWe report an innovative microencapsulation strategy for ionic liquids (ILs) based on an [IL-in-oil1]-in-oil2 (IL/O1/O2) double emulsion soft-template. While double emulsions have been previously explored for encapsulation, these reports have been restricted to [water-in-oil]-in-oil systems and employ stepwise solvent evaporations to harden a polymer shell around the desired core. In our work, we challenge this approach by employing the multiple-phase concept to encapsulate ILs and leverage shell-forming precursors loaded into the interphase for thiol–ene crosslinking to give microcapsule shell, thus overcoming tedious optimization of solvent removal. Gravimetric sorption-desorption experiments demonstrate that this microencapsulation template significantly increased the uptake rate of CO2 compared to the bulk IL and that the microcapsules are stable to CO2 uptake and thermal release cycles. In all, this novel strategy offers researchers across materials science and engineering a creative approach to microencapsulation of viscous fluids and harnesses previously unexplored shell-forming precursors, thus expanding the scope beyond those commonly reported in the literature (specifically polymer shells derived from A2–B2 interfacial polymerizations). |
Common techniques for microencapsulation include microfluidics, the hard-template approach, and the soft-template method. Microfluidic techniques offer excellent control over microcapsule diameter, commonly in the range of 1–500 microns, and shell thickness. Zhao et al., for instance, reported a capillary microfluidic system to prepare monodisperse polymeric microcapsules loaded with CO2 solvents or chelating agents.28 Notably, however, this approach has the stringent requirement that monomers are immiscible in both the droplet and continuous phases, and is difficult for highly viscous liquids, such as ILs.29 Alternatively, via the hard-template approach, a shell is first grown atop a sacrificial template (e.g., silica particle);30,31 the rigid template is then removed and the hollow shell is backfilled with the desired liquid core. For example, Moya et al. encapsulated the IL trihexyl(tetradecyl)-phosphonium 2-cyanopyrrolide ([P66614][2-CNPyr]) in a porous carbon shell; the resulting capsules preserved the CO2 uptake capabilities of the IL and demonstrated enhanced CO2 adsorption rates compared to the bulk.32 However, the hard-template approach is limited by time-consuming multistep processes and the use of harsh reagents (e.g., hydrofluoric acid). Perhaps more widely utilized, soft-template microencapsulation generally leverages emulsion-based interfacial polymerization between a multifunctional monomer in the continuous phase and a complementary monomer in the discontinuous phase.33 Our group and others have reported the use of interfacial polymerization in Pickering emulsions, those stabilized by solid particles, to produce microcapsules with an IL core for various applications.34–37 Recently, Al-Mahbobi et al. encapsulated IL/amine mixtures by coupling hydrophobized graphene oxide nanosheets as particle surfactants with diamine/diisocyanate monomers, demonstrating the encapsulated formulation's utility in mitigating the evaporation of volatile small molecule amines and increasing the adsorption rate of CO2.38 In the soft-template approach, the reliance on interfacial polymerization leads to contamination of the core liquid with monomer which may, for example, impact properties and alter performance, thus necessitating complimentary approaches to microencapsulation.
A double emulsion soft-template offers an attractive alternative to its single emulsion counterpart due to the presence of multiple internal phases which can be harnessed for microencapsulation.39–42 For example, Viswanathan et al. reported the use of a [water-in-oil1]-in-oil2 (W/O1/O2) emulsion to prepare non-porous protein microspheres with high entrapment efficiency (∼70%). The authors first prepared an aqueous protein-in-DCM/MeCN emulsion under high shear in the presence of a polymeric surfactant. An aliquot of this single emulsion was added to liquid paraffin containing an additional surfactant and low shear emulsification resulted in formation of the W/O1/O2 emulsion. Extraction of DCM from the O1 into the paraffin O2, then slow evaporation of MeCN from O1, resulted in polymer precipitation and hardening around a core of an aqueous protein solution, thus yielding microspheres with a polymer shell.43 Critically, the double emulsion template provides an interphasial region (e.g., O1) between the innermost droplet (W) and outermost continuous phase (O2) which could be used for shell-forming chemistry without the need for reagents in the inner aqueous (W) phase, thereby preserving purity of the resulting core. Although the use of double emulsions for microencapsulation holds great potential in tailoring the core and shell composition of microcapsules, these systems remain severely underdeveloped.
Herein, we report, for the first time, a microencapsulation strategy based on a non-aqueous [IL-in-oil1]-in-oil2 (IL/O1/O2) double emulsion soft-template to produce microcapsules with pristine core of IL and use of these solid–liquid composites in carbon capture. The hypothesis of this work is that the mixed O1 interphase can be selectively loaded with precursors for thiol–ene crosslinking, thus localizing shell-formation to the interphase and encapsulating IL droplets (Fig. 1). To this end, a CO2-derived polycarbonate bearing vinyl pendant groups was synthesized and incorporated into the O1 interphase of an IL/O1/O2 double emulsion, along with a multifunctional thiol crosslinker and photoinitiator. After double emulsion formation, microcapsule fabrication was driven by UV-initiated thiol–ene crosslinking in the interphase, producing core–shell structures with enhanced CO2 uptake compared to their bulk IL counterparts. This novel strategy offers researchers across materials science and engineering an innovative approach to microencapsulation of viscous fluids and harnesses previously unexplored shell-forming precursors, thus expanding the scope beyond those commonly reported in the literature (i.e., polymer shells derived from A2–B2 interfacial polymerization).
To achieve IL microcapsules, a CO2-derived polycarbonate bearing vinyl pendant groups (poly(VCHO)), pentaerythritol tetrakis(3-mercaptopropionate) crosslinker (PETMP), and photoinitiator (DMPA) were added to the continuous phase of the IL/O1 primary emulsion prior to double emulsion formation. The polymer was prepared using a salen Co(III)TFA/PPNTFA binary catalyst system as we previously reported,45 giving a polymer with an Mn of 23.1 kDa and dispersity of 1.4 (Fig. S4, ESI†). Notably, both PETMP and DMPA were selectively soluble in toluene/MeCN which localizes the shell formation in the interphase of the double emulsion. The vessel containing the double emulsion was transferred to a UV photoreactor and irradiated for 20 minutes, resulting in thiol–ene crosslinking of poly(VCHO) and PETMP around the IL droplets, forming a composite shell. This transformation was marked by an apparent shift of the double emulsion from translucent (pre-irradiation) to opaque (post-irradiation). Further, upon irradiation the microcapsules settled at the bottom of the vessel, allowing for repeated rounds of washing with pentane and gravity settling to remove any unreacted components, prior to drying the microcapsules under reduced pressure and isolation as a solid powder. Importantly, in the absence of DMPA or UV irradiation, microcapsule formation was not observed, and the double emulsion persisted. Scanning electron microscopy (SEM) of the isolated microcapsules revealed a relatively smooth surface and non-uniform size distribution (Fig. 2G–I), as is commonly observed for microcapsules prepared via soft-template methods. Microcapsule diameter was determined by laser diffraction (Table S1, ESI†); on average, [BMIM][BF4] microcapsules were approximately 15 μm in diameter, whereas [BMIM][PF6] and [EMIM][BF4] microcapsules were slightly larger, around 30 μm (Fig. S5, ESI†).
Double emulsion-templated microcapsules were characterized by FTIR spectroscopy, TGA, and extraction of the IL core. Shown in Fig. 3A, the FTIR spectrum of neat [BMIM][BF4] shows stretching frequencies at 3161 cm−1 and 3120 cm−1 attributed to aromatic C–H stretching; 2961 cm−1 and 2875 cm−1 indicative of aliphatic C–H stretching; and 1572 cm−1 and 1170 cm−1 indicative of the imidazolium C–C and C–N bonds, respectively.46–48 The FTIR spectrum of the [BMIM][BF4] microcapsules exhibits these same peaks as expected, in addition to a stretching frequency at 1735 cm−1 attributed to the CO on the polycarbonate. Notably, characteristic vinyl C
CH stretching frequencies at 3079 cm−1 and 1639 cm−1 are present in the spectrum of the neat poly(VCHO) (Fig. S6, ESI†), but are not observed in the spectrum of the microcapsules, indicating consumption of the vinyl groups. Microcapsule composition was further analyzed by extracting the IL core with multiple acetone washes, then characterizing the dried shell via FTIR spectroscopy. Notably, the spectrum of the shells lacks signals associated with bulk IL, suggesting complete core removal, and exhibits signals at 2928 cm−1 and 2860 cm−1 from polymer C–H stretching, 1735 cm−1 from the C
O, and 1119 cm−1 from characteristic carbonate stretching. In TGA weight loss profiles, bulk [BMIM][BF4] degrades in a single mass loss event above 400 °C, in agreement with prior reports,49 whereas the corresponding microcapsules show mass loss around 340 °C from degradation of the [BMIM][BF4] core with approximately 15 wt% residual mass, which we attribute to the presence of silica from the single emulsion within the composite shell (Fig. 3B). This is further supported by the TGA weight loss profile of the hollow shells, which demonstrates a higher residual mass (∼30 wt%, Fig. 3B).
SEM-EDS analysis of the dried microcapsules indicates the presence of oxygen (40.3 wt%), carbon (25.8 wt%), and sulfur (0.7 wt%) on the surface of the [BMIM][BF4] microcapsules, which support the surface localization of the crosslinked thiol–ene shell. In addition, silicon (15.2 wt%) is observed, which we attribute to localization of silica-based Pickering surfactants (SiO2-C3) within the shell. As the sampling depth of SEM-EDS is approximately 2 μm,50 fluorine (10.8 wt%) and nitrogen (7.2 wt%) from the [BMIM][BF4] core are also detected. Thus, some IL may be within (e.g., plasticizing) the polymer shell (Fig. 3C).
The loading of IL in the [BMIM][BF4] microcapsules was established by determining core weight percent via extraction of the IL into deuterated dimethoxy sulfoxide (DMSO-d6) containing approximately 0.050 M of mesitylene as an internal standard and characterization by 1H NMR spectroscopy (Fig. S2, ESI†). The loading of [BMIM][BF4] was found to be 62.0 ± 0.5 wt% across three trials, suggesting that approximately 36% of the microcapsules by mass is the composite shell (Table S2, ESI†). To demonstrate the modularity of this double emulsion soft-template platform, we also microencapsulated [BMIM][PF6] and [EMIM][BF4], obtaining core loading values of 62.8 ± 0.6 wt% and 61.3 ± 0.3 wt%, respectively. FTIR analysis of [BMIM][PF6] and [EMIM][BF4] microcapsules supports both the presence of the IL as well as the crosslinked polycarbonate (Fig. S7, ESI†), consistent with the results of the [BMIM][BF4] microcapsules discussed above. Additionally, TGA weight loss profiles for the microencapsulated ILs show reasonable correlation to the bulk, as expected (Fig. S8, ESI†).
Encapsuled ILs have recently emerged as promising constructs for carbon capture and thus we assessed the CO2 uptake and release performance of the microcapsules prepared from double emulsions, comparing to the corresponding bulk IL (Fig. 4). A small sample of microcapsules or bulk IL was loaded onto a TGA pan; CO2 uptake was performed at 30 °C for 30 min, followed by desorption under N2 for 10 min. An initial sorption–desorption cycle was performed to condition the samples (Fig. S9, ESI†) and the performance of the hollow shell was also evaluated to determine the shell contribution to the uptake capacity (Fig. S10, ESI†). Fig. 4 shows the gravimetric CO2 uptake and release of the three types of IL microcapsules, with the performance of the bulk IL shown in dashed lines and that of the microcapsules in the solid lines; normalized capacities are tabulated respective to wt% of IL in each microcapsule to determine the performance of the encapsulated IL (Table 1). Furthermore, CO2 sorption isotherms of microcapsules were also obtained at 30 °C in the pressure range of 0–1 bar, similar to the previously reported procedure,51 as shown in Fig. 4D. Overall, these CO2 capacities are comparable to those obtained by TGA at 30 °C and 1 bar. We also note that the CO2 uptake increased linearly as the partial pressure of CO2 increased, demonstrating the characteristic behavior of physisorption. Notably, [BMIM][BF4] microcapsules demonstrated the highest overall CO2 uptake (0.06 mol kg−1 sorbent) as compared to [EMIM][BF4] and [BMIM][PF6] microcapsules. While the demonstrated CO2 solubilities are not necessarily significant in comparison to the more recent functionalized ILs demonstrated for low partial pressures, the utility of the demonstrated microcapsules can be envisioned for separations under moderate CO2 pressures where physisorption capacity increases linearly with pressure.
IL | [BMIM][BF4] | [EMIM][BF4] | [BMIM][PF6] | ||
---|---|---|---|---|---|
IL wt% in microcapsules | Cycle # | 62.0 ± 0.5% | 61.3 ± 0.3% | 62.8 ± 0.6% | |
Normalized capacity (mol CO2 per kg of sorbent) | Bulk IL | 1st | 0.028 | 0.039 | 0.023 |
2nd | 0.028 | 0.039 | 0.023 | ||
Hollow shell | 1st | 0.028 | 0.027 | 0.023 | |
2nd | 0.028 | 0.027 | 0.023 | ||
Microcapsules | 1st | 0.050 | 0.047 | 0.029 | |
2nd | 0.050 | 0.046 | 0.030 | ||
Saturation% of CO2 in core IL | 1st | 90 | 70 | 62 | |
2nd | 89 | 70 | 65 | ||
Sorption rate (mmol CO2 per min) | Bulk IL | 1st | 7.0 | 12.3 | 7.1 |
2nd | 5.7 | 11.6 | 6.4 | ||
Microcapsules | 1st | 31.2 | 33.4 | 13.0 | |
2nd | 29.7 | 35.4 | 11.3 |
The microcapsules prepared from the double emulsion could readily be used for carbon capture with packed beds, as opposed to transport-limited gas uptake by the viscous bulk ILs. Table 1 summarizes the performance of the [BMIM][BF4] microcapsules with the CO2 capacity normalized to both the starting weight of each cycle and the wt% IL, as well as capacity of the hollow shells; these data were collected for 30 minutes of CO2 sorption, enough time for all samples to reach a stable weight, at which capacity was determined. For bulk [BMIM][BF4], the CO2 capacity is 0.046 and 0.045 mol CO2 per kg for the first and second cycle, respectively (i.e., after conditioning). Normalized to the wt% of the bulk IL in the microcapsules, the expected capacity is 0.028 CO2 per kg (Table 1); the IL-normalized capacities for the microcapsules are 0.050 and 0.050 mol CO2 per kg for the first and second cycle, respectively. The capacity for the microcapsules is consistent with the value of the combined capacity of the IL and shell (sum of values measured independently). For example, the uptake of the hollow shell in the first cycle is 0.028 mol CO2 per kg, and that of the bulk [BMIM][BF4] is 0.028 mol CO2 per kg as well, giving a summation of 0.056 mol CO2 per kg; as the capacity of the [BMIM][BF4] microcapsules is 0.053 mol CO2 per kg, the microcapsules reach 90% of the expected value (Table 1). The analyses of [EMIM][BF4] and [BMIM][PF6] are summarized in Table 1 and reveal that the microcapsules have ∼70% and 62% CO2 capacity relative to the summation of the components; these lower saturation values may be attributed to the larger size of these microcapsules and longer pathway of diffusion of CO2 to the inner liquid core. Table S3 (ESI†) summarizes the performance of these microcapsules compared to literature CO2 capacities of encapsulated ILs. At similar conditions, the capacities seem to differ as large as an order of magnitude based on the encapsulation method and the shell material. This emphasizes the impact shell material and method of preparation, in addition to core wt% loading and microcapsule size, on the performance of encapsulated ILs in CO2 capture. The results reported herein help bridge the gaps in the literature to better understand factors that affect the behavior of ENILs in CO2 uptake.
In complement to considerations of the capacity of solid–liquid hybrids in carbon capture, the time to saturation can also be considered, as the increased surface area afforded by the microcapsules may increase sorption rate. For the microcapsules and bulk IL, the uptake rate was calculated as the slope of the initial linear portion of sorption curves. As summarized in Table 1, the sorption rates for the bulk liquids in the first cycle were 7.0, 12.3, and 7.1 mmol CO2 per min for [BMIM][BF4], [EMIM][BF4], and [BMIM][PF6], respectively. In contrast, the [BMIM][BF4], [EMIM][BF4], and [BMIM][PF6] microcapsules demonstrate a much higher rate of 31.2, 33.4, and 13.0 mol CO2 per min, respectively (i.e., 2–4 times faster). Similar trends are observed for the second cycle as well. Notably, the shape of the sorption curve for the microcapsules indicates rapid uptake followed by an immediate decrease in capacity before plateauing; this may be due to shell expansion or swelling during CO2 uptake cycles, which would cause a change in density. Thus, the uptake rates are improved for all three types of microcapsules; this may be somewhat surprising if the shell is considered a physical barrier and supports that the shell is permeable to CO2. These results support that IL microencapsulation from double emulsions can be used to tailor CO2 capture performance, mitigating diffusion limitation associated with higher viscosities of ILs by increasing the contact surface area, and further demonstrates the applicability of this approach to other ILs and task-specific ILs (TSILs) that face diffusion limitations.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4mh00796d |
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