Open Access Article
Benjamin
Vermeeren
a,
Sofie
Van Praet
a,
Wouter
Arts
a,
Thomas
Narmon
a,
Yingtuan
Zhang
a,
Cheng
Zhou
a,
Hans P.
Steenackers
b and
Bert F.
Sels
*a
aCenter for Sustainable Catalysis and Engineering (CSCE), KU Leuven, Belgium. E-mail: bert.sels@kuleuven.be
bCentre of Microbial and Plant Genetics (CMPG), KU Leuven, Belgium
First published on 4th October 2024
Aliphatic amines encompass a diverse group of amines that include alkylamines, alkyl polyamines, alkanolamines and aliphatic heterocyclic amines. Their structural diversity and distinctive characteristics position them as indispensable components across multiple industrial domains, ranging from chemistry and technology to agriculture and medicine. Currently, the industrial production of aliphatic amines is facing pressing sustainability, health and safety issues which all arise due to the strong dependency on fossil feedstock. Interestingly, these issues can be fundamentally resolved by shifting toward biomass as the feedstock. In this regard, cellulose and hemicellulose, the carbohydrate fraction of lignocellulose, emerge as promising feedstock for the production of aliphatic amines as they are available in abundance, safe to use and their aliphatic backbone is susceptible to chemical transformations. Consequently, the academic interest in bio-based aliphatic amines via the catalytic reductive amination of (hemi)cellulose-derived substrates has systematically increased over the past years. From an industrial perspective, however, the production of bio-based aliphatic amines will only be the middle part of a larger, ideally circular, value chain. This value chain additionally includes, as the first part, the refinery of the biomass feedstock to suitable substrates and, as the final part, the implementation of these aliphatic amines in various applications. Each part of the bio-based aliphatic amine value chain will be covered in this Review. Applying a holistic perspective enables one to acknowledge the requirements and limitations of each part and to efficiently spot and potentially bridge knowledge gaps between the different parts.
The primary carbon sources in today's aliphatic amine industry are derived from fossil feedstock. For instance, industrially important aliphatic C2 amines (i.e., ethanolamines, ethylene polyamines and piperazine derivatives) originate from ethylene, a key petrochemical produced by steam cracking petroleum hydrocarbons.11–13 From ethylene, two substrates of our interest can be derived, namely ethylene oxide (EO) and ethylene dichloride (EDC), which after amination lead to ethanolamines and ethylene polyamines, respectively. The former, EO, is produced via partial oxidation of ethylene with oxygen in the presence of a silver catalyst at 200–300 °C. Ethylene conversion rates are intentionally kept low (<10%) to minimize complete combustion of CO2.14,15 The latter, EDC, is produced by gas- or liquid-phase oxychlorination of ethylene. In the gas-phase process, ethylene and HCl are reacted with oxygen in the presence of a supported CuCl2 catalyst at 220–250 °C, while in the liquid-phase an aqueous CuCl2 solution is used at 170–185 °C.16
By reacting these nitrogen and carbon sources, aliphatic amine products are formed. Ethanolamines are formed by reacting EO with NH3, MMA or DMA at an elevated temperature (50–200 °C) and pressure (up to 16 MPa) producing monoethanolamine (MMA), diethanolamine (DEA), and triethanolamine (TriEA). Product distribution primarily depends on the amine-to-EO molar ratio.17,18 Propanolamines are similarly formed by reacting NH3 or an alkylamine with propylene oxide (PO).19 Ethylene polyamines are currently manufactured via two production methods: the EDC process and the salt-free process.1,2 The EDC process involves reacting EDC with an amine reactant at ∼100 °C, producing ethylene polyamines and HCl. This process is unselective, yielding various polyamines such as ethylenediamine (EDA) and higher analogs including diethylenetriamine (DETriA), and triethylenetetramine (TriETA). The salt-free process avoids the use of EDC by reacting an ethanolamine with an amine reactant under catalytic hydrogenation conditions (150–250 °C, up to 20 MPa H2 pressure) using modified Ni, Co, or Ru catalysts. Propylene amines, such as 1,2-propylenediamine (1,2PDA), are exclusively formed via this salt-free route.2,20 Additionally, piperazine (PZ) and other heterocyclic derivatives are produced as by-products in both the EDC and salt-free processes by optimizing the reaction conditions to favor their formation.2,21
Furthermore, apart from these drawbacks related to fossil fuels, today's aliphatic amine industry faces significant safety and health concerns. Its highly strained epoxide ring makes EO thermally unstable, highly flammable and very reactive to other substances, causing a permanent explosion risk and complicating its use and transport. Moreover, EO is classified as carcinogenic, mutagenic and reprotoxic according to the REACH regulations.30,31 Similarly, REACH classifies EDC as a hazardous compound due to its high flammability, toxicity and carcinogenicity.32 Additionally, the EDC process leads to stoichiometric amounts of HCl which, in order to prevent corrosion, are neutralized using caustic soda (NaOH) or lime, resulting in significant amounts of waste salts. According to REACH regulations, both substances are listed as substances of very high concern (SVHCs) which should be progressively replaced by less dangerous substances or technologies.31,32
The other, complementary approach toward sustainable bio-based aliphatic amines, i.e., handling the sustainability concerns related to the synthesis of ammonia and other nitrogen sources, is out of the scope of this Review. Nevertheless, the amount of research devoted to green ammonia production proves its utmost importance.38–41
000 glucose units linked via β-1,4-glycosidic bonds, whereas hemicellulose is a branched heteropolysaccharide containing both pentose (e.g., xylose, arabinose) and hexose (e.g., galactose, glucose, mannose) monomers with a degree of polymerization from 50 up to 300 units. Lignin, on the other hand, is an irregularly crosslinked aromatic polymer formed by radical polymerization of three monolignol monomers, namely p-coumaryl alcohol, coniferyl alcohol and sinapyl alcohol.46–48 In the context of bio-based aliphatic amines, the carbohydrate fraction of lignocellulose (i.e., cellulose and hemicellulose) emerges as a promising feedstock. Carbohydrates are safe in use and consist of a functionalized and tunable aliphatic carbon backbone. In addition to lignocellulose, natural oils and lipids, encompassing fatty acid constituents, can serve as a potentially interesting feedstock in the production of long-chain aliphatic amines.34,35
Although out of the Review's scope, it is worth mentioning that the polysaccharide chitin is another important biomass resource. Chitin is present in the cell wall of certain fungi and in the exoskeletons of arthropods (i.e., crustaceans and insects) and cephalopods (i.e., octopuses and squids). It is generated in significant amounts as a waste product in the food industry (e.g. seafood industry, insect farms). Remarkably, being a linear amino polymer composed of N-acetol-D-glucosamine monomers, chitin is one of the few forms of biomass, next to proteins, containing biogenic nitrogen. Chitin valorization, also referred to as “shell biorefinery”, presents a unique opportunity for the formation of fully bio-based amines. Current research efforts are mainly focused on chitin recovery and its conversion into value-added components.49–53
Fractionation, the first step in the lignocellulose biorefinery consists of lignocellulose pretreatment into its three main constituents. A variety of physical, chemical, thermochemical and biological pretreatment methods exist, targeting the different lignocellulose fractions.55–57 So does, for example, Kraft pulping, a well-established process in the paper and pulp industry, result in high-quality cellulose and hemicellulose fractions,58 whereas various delignification methods, such as lignin-first techniques (e.g., reductive catalytic fractionation (RCF)),59,60 focus on lignin recovery.61–63
In the next two steps, the isolated cellulose and/or hemicellulose fractions are first depolymerized into their respective monomers which subsequently can be further upgraded into value-added compounds. Depolymerization and upgrading are often, but not necessarily, combined in one process. Three distinctive strategies are generally applied: (i) thermochemical (e.g., gasification,64,65 pyrolysis,64,66 thermal cracking67), (ii) biotechnological (e.g., enzymatic hydrolysis, fermentation)68,69 and (iii) chemocatalytic transformation. The latter will be discussed in more detail (Fig. 2).
Base-catalyzed isomerization, or Lobry de Bruyn-Alberda van Ekkenstein isomerization, follows an enediol mechanism by proton abstraction at the C2 position of the aldose. Initially, soluble alkali catalysts, such as NaOH and KOH, were employed but they suffer from a low isomerization rate together with the formation of various acidic by-products through alkaline degradation.76 However, the isomerization efficiency of these soluble base catalysts can be significantly improved by adding a complexing agent such as borate (Na2B4O7). This complexing agent preferentially forms a more stable complex with ketoses than with aldoses, resulting in an equilibrium shift in favor of the ketose isomer.72 Interestingly, organic amines (e.g., triethylamine, ethylenediamine, piperidine, morpholine, etc.) can be used as effective isomerization catalysts as they display desirable isomerization yields combined with reduced saccharide degradation.77 Furthermore, various suitable heterogeneous basic isomerization catalysts have been reported such as Mg–Al hydrotalcites, metal oxides (e.g., ZrO2, MgO) and cation-exchanged zeolites (e.g., type A zeolite).72,74,78
The acid-catalyzed isomerization, on the other hand, follows a 1,2-hydride transfer mechanism in which an intramolecular hydride shift takes place between the C2 and C1 positions of the aldose. Lewis acids, especially in heterogeneous forms such as Sn-BEA zeolites, are preferred over Brønsted acids as they minimize the formation of dehydrated by-products. Sn-BEA zeolites, in contrast to homogeneous Lewis acids, maintain their catalytic activity as their catalytic sites are protected from hydration and deactivation by the hydrophobic zeolite matrix.75,79–81
Both bases and Lewis acids also catalyze the epimerization reaction.72,74 While most catalytic systems favor the isomerization reaction, some are more selective toward epimerization. Most notable are the molybdenum catalysts developed by Bílik.82 This reaction, also referred to as the Bílik reaction, follows a 1,2-intramolecular carbon shift. Bílik initially studied molybdic acid but the catalyst scope has expanded over time to other highly active Mo(VI)-catalysts such as Mo-based heteropolyacids (e.g. H3PMo12O40, Ag3PMo12O40, etc.).83
As reviewed by Zheng et al.,84 both basic and transition metal catalytic systems can be used in the retro-aldol reaction of carbohydrates. In general, all metal oxides and hydroxides containing alkali (e.g., NaOH, KOH) and alkaline earth elements (e.g., Ca(OH)2) are active retro-aldol catalysts via their basic sites. However, their selectivity toward retro-aldol is limited due to competing reactions such as the abovementioned isomerization.84 Similarly, in addition to their isomerization activity, tin-based catalysts such as Sn-BEA also demonstrate retro-aldol activity.87,88 Other transition metal catalysts, in specific tungsten and related metals (i.e., Mo and Cr), are regarded as the most efficient and selective retro-aldol catalysts.84,89
Recently, Liu et al. proposed an alternative mechanism for the tungsten-catalyzed retro-aldol reaction, deviating from the conventional base-catalyzed mechanism where only the β-hydroxyl group is required.90,91 They studied the WO3-catalyzed retro-aldol reaction of various carbohydrate substrates and found that both an α- and β-hydroxyl group are essential for the selective C–C bond cleavage. Once absorbed on the catalytic surface, the substrate forms a tridentate complex by coordinating its carbonyl group and α- and β-hydroxyl groups with two adjacent tungsten atoms, identifying the W–O–W structure as the catalytic active site. According to Liu and co-workers, all literature-reported active tungsten catalysts, including tungstic acid (H2WO4), hydrogen tungsten bronze (HxWO3), meta- and paratungstate salts, heteropolyacids (e.g., H3PW12O40), and even tungsten metal and tungsten carbide (W2C), derive their catalytic activity via intrinsic or in situ generated W–O–W sites despite their diverse compositions and structures.91
In dehydrogenation, the reverse reaction, a polyol or sugar alcohol is oxidized by catalytical removal of hydrogen yielding a carbonyl-containing product (e.g. sorbitol to glucose or fructose, and xylitol to xylose). While hydrogenation is an exothermic reaction, dehydrogenation is an endothermic reaction and requires a higher reaction temperature. Dehydrogenation is usually the first step in the catalytic upgrading of sugar alcohols as more reactive hydroxy carbonyl substrates are obtained.101 The same heterogeneous metal catalysts used for hydrogenation can be applied in dehydrogenation reactions. Similar to hydrogenation, the dehydrogenation capacity of a heterogeneous metal catalyst depends on both the metal active species and support material.101–103
Hemicellulose, in contrast to cellulose, contains shorter and branched chains, which inhibit crystallization and enhance its solubility, thereby facilitating hemicellulose depolymerization.44,112 This difference in ease of hydrolysis is illustrated by the work of Kobayashi et al.113 In their work, a comparison between the acid-catalyzed hydrolysis of cellulose and hemicellulose (xylan type) was made using a heterogeneous carbon-based catalyst. Performing the hydrolysis reaction in an aqueous solution containing traces of HCl for 17 minutes at 215 °C resulted in glucose and xylose yields of 78% and 94%, respectively.113
:
1) in a batch process at 180 °C and 5 MPa H2.135 Zhao et al. studied the conversion of an aqueous glucose solution with a binary 4 wt% Ru/C–ammonium metatungstate (AMT) catalytic system. They achieved a 76% EG yield by performing the reaction in a fed-batch set-up at 220 °C and 5 MPa H2.136 On the other hand, both hydrogenation and retro-aldol activity can be incorporated into one bimetallic catalyst. For instance, Ooms et al. developed a heterogeneous nickel–tungsten carbide catalyst (2 wt% Ni–30 wt% W2C/AC) for the conversion of an aqueous glucose solution in a fed-batch process. Operating the reaction at 260 °C and 6 MPa H2 yielded 66% EG.137 It is noticeable that all reactions targeting EG are conducted at temperatures around or above 200 °C. Under applied reaction conditions, preliminary hydrogenation of glucose into sorbitol is the dominant side reaction. Although system-dependent, it is generally acknowledged that the activation energy of the retro-aldol condensation is significantly higher than that of the hydrogenation. For example, in the abovementioned Ru/C–AMT catalytic system, the activation energy for the retro-aldol condensation and hydrogenation of glucose are around 160 kJ mol−1 and 65 kJ mol−1, respectively.136 Therefore, conducting the reaction at an elevated temperature should beneficially affect the retro-aldol condensation at the expense of the preliminary hydrogenation.137
The chemocatalytic conversion of sorbitol to EG follows the same pathway as the hydrogenolysis of glucose, with the distinction that this substrate requires an initial dehydrogenation step. The dehydrogenation–hydrogenation activity of the catalytic system is a crucial property of this hydrogenolysis reaction as substrate conversion generally is the rate-determining step. Liang et al. studied the dehydrogenation of sorbitol and observed the importance of the synergetic effect of ample acid–base pair sites. Comparing the catalytic activity of Ni/Al2O3 and Ni/ZSM-5, the first catalyst had both strong acidity and basicity and resulted in a higher dehydrogenation activity than the latter catalyst, which contained sufficient acidic but less basic sites.103 Annuar et al. recently reviewed numerous heterogeneous catalysts used in sorbitol hydrogenolysis.101
In hydrolytic hydrogenolysis, acid-catalyzed hydrolysis of (hemi)cellulose is coupled with monosaccharide hydrogenolysis. Most hydrogenolysis catalytic systems are also effective hydrolytic hydrogenolysis catalysts since these catalysts already contain acidic properties to perform the retro-aldol condensation, isomerization and/or dehydration steps.138,139 For example, the nickel–tungsten catalysts active in the hydrogenolysis of glucose to EG are also active catalytic systems in the conversion of cellulose to EG.84
Glycerol hydrogenolysis mainly results in three diols, namely 1,2PG and 1,3PG and to a lesser extent in EG. 1,2PG and 1,3PG are produced via two consecutive steps: (i) acid-catalyzed dehydration of glycerol followed by (ii) hydrogenation of the hydroxy carbonyl intermediates. The dehydration of glycerol's two primary hydroxyl groups results in acetol which leads to 1,2PG after hydrogenation. The dehydration of the secondary hydroxyl group yields 3-hydroxypropanal and 1,3PG after hydrogenation.134,148 From a kinetic point of view, the dehydration of the two primary hydroxyl groups and the subsequent formation of 1,2PG is favored. Contrary, from a thermodynamic point of view, the formation of 1,3PG via its more stable secondary carbocation is favored.149 In practice, however, most investigated catalytic systems mainly yield the kinetic product 1,2PG. Moreover, 1,2PG can also be formed via a second pathway: (i) glycerol dehydrogenation into glyceraldehyde, (ii) glyceraldehyde dehydration into pyruvaldehyde, (iii) subsequent hydrogenation of pyruvaldehyde into 1,2PG. EG can be formed as a minor by-product via this pathway if retro-aldol condensation of glyceraldehyde is competitive with its dehydration. Similar to other mentioned hydrogenolysis reactions, the catalytic system for glycerol hydrogenolysis consists of a transition hydrogenation metal (Cu, Ni, Ru, Pt, etc.), potentially accompanied by a promoter, and a support material. Consequently, product selectivity is influenced by the dehydrogenation–hydrogenation activity and, especially, by the acid–base properties of the overall catalytic system.104 An overview of tested catalytic systems can be found in the reviews by Wang et al.134 and Basu et al.148
O or C–OH bond into a C–N bond via a reductive amination reaction. Over the years, multiple reductive amination approaches have been studied, ranging from biocatalytic techniques using transaminase150,151 and amine dehydrogenase enzymes152,153 to electrocatalytic154,155 and chemocatalytic techniques. The latter technique will be reviewed in detail, in correspondence with the abovementioned chemocatalytic valorization of (hemi)cellulose.
From a mechanistic perspective (Scheme 2), the reductive amination of a carbonyl-containing substrate (i.e., aldehyde or ketone) is a multi-step reaction that starts with the nucleophilic addition of an amine reactant onto the carbonyl group of the substrate resulting in a hemi-aminal intermediate. Subsequent dehydration of this intermediate yields an imine or enamine if the reactant is NH3/primary amine or a secondary amine, respectively. This imine/enamine is ultimately reduced to yield an amine product.2,156,157 In the chemocatalytic reductive amination process, various reducing agents can be used.158 The most widespread reducing agents include metal hydrides (e.g., borohydrides such as NaBH4 and NaBH3CN),159 formic acid/formate,160–162 CO,163,164 and molecular H2 in combination with a homogeneous or heterogeneous transition metal hydrogenation catalyst.165,166 The latter heterogeneous reducing system is predominantly used in research and industry because it uses non-toxic, relatively inexpensive and potentially green H2 gas, only leads to H2O as a by-product, and the metal catalyst can be recycled.158,167 The amination of a hydroxyl-containing substrate (i.e., alcohol) starts with its activation into a more reactive aldehyde/ketone via oxidation. Afterward, the process proceeds via the same elementary steps as the reductive amination reaction. In the literature, this process is referred to as hydrogen borrowing amination since overall no net H2 is consumed.168 The hydrogen atoms necessary for imine/enamine reduction are initially obtained via alcohol activation. In practice, however, most hydrogen borrowing amination reactions are conducted under (limited) hydrogen pressure to suppress catalyst deactivation and detrimental amine disproportionation (vide infra).169 In hydrogen borrowing amination, substrate activation by oxidation is generally recognized as the rate-determining step. Consequently, these reactions typically require higher reaction temperatures than reductive amination (150–250 °C) and the presence of a transition metal catalyst that contains both dehydrogenation and hydrogenation activity.170–172
![]() | ||
| Scheme 1 Overview of the chemocatalytic valorization of (hemi)cellulose-derived monomers into hydroxy carbonyl and polyol oxygenates through hydrolysis and four upgrading key reactions. Oxygenates framed in green have already been assessed as viable substrates in the production of bio-based aliphatic amines. Reported activation energies (Ea) should be interpreted as an indication of the order of magnitude as they strongly depend on the studied catalytic system. References for hydrolysis,70,71,108,173 isomerization,72–74,174–176 retro-aldol condensation,84,86,88,89,136 dehydration,134,148,149,177 and (de)hydrogenation.98,99,101,103 | ||
Both the reductive amination and hydrogen borrowing amination reactions encompass a wide scope of potential side reactions, influenced by the activity of the catalyst and the reactivity of the various components involved.156,157 First, the choice of catalyst is crucial as it significantly contributes to the overall efficiency and selectivity of the process. In reductive amination, uncontrolled, fast hydrogenation of the unreacted aldehyde/ketone substrate into the corresponding alcohol inevitably depletes the substrate (Scheme 2, side reaction A).166 In hydrogen borrowing amination, substrate activation, as the rate-determining step, emphasizing the need for a catalytic system with excellent dehydrogenation properties.172 Second, all components throughout the reaction pathway (i.e., substrate, reactant, intermediates and product) can undergo various side reactions, thereby decreasing the selectivity of the desired product. In general, aldehydes are considered to be more reactive than ketones due to electronic and steric effects. Consequently, aldehyde-containing substrates are not only more susceptible to the amination reaction but also more reactive to side reactions such as aldol condensation, caramelization and other degradation reactions, leading to depletion of the substrate (Scheme 2, side reaction B).178,179 Moreover, both the amine reactant and product can undergo amine disproportionation, as it is catalyzed by a metal catalyst at elevated temperatures (i.e., typical for hydrogen borrowing amination), resulting in the interconversion of primary, secondary and tertiary amines (Scheme 2, side reaction C).169 In addition, the amine product can suffer from overalkylation, since the alkylated amine product, in general, exhibits greater reactivity compared to the amine reactant due to its increased nucleophilicity.180 Similar to amine disproportionation, overalkylation results in a mixture of alkylated amine products (Scheme 2, side reaction E). Furthermore, all amine intermediates, particularly the imine/enamine intermediates, are labile compounds that are prone to Maillard-type degradation reactions, which adversely impact product selectivity (Scheme 2, side reaction D).178,179
In the scope of the Review, aliphatic amines are obtained from aliphatic (hemi)cellulose-derived oxygenates. Moreover, all three types of aliphatic amines, namely alkanolamines, alkyl polyamines and heterocyclic amines, are formed via the same reaction pathway due to the multi-oxygen nature of these oxygenate substrates. Hence, steering the selectivity toward one desired product while reducing the formation of other products and undesired side reactions is the key challenge in governing the catalytic reductive amination of carbohydrate substrates. Strikingly, product selectivity is affected by the same four elementary key reactions that influence the chemocatalytic valorization of (hemi)cellulose, in addition to the nucleophilic amination step. While, two key reactions are inherently present in the reductive amination mechanism (i.e., (de)hydrogenation and dehydration, Scheme 2), all four key reactions can occur as pre-amination reactions preceding reductive amination and further complicating product selectivity. In general, the complexity of the overall amination reaction, associated with the occurrence of these pre-amination reactions, increases with an increasing number of oxygen atoms in the oxygenate substrate (Scheme 3). In this regard, the reductive amination of O2 substrates is first evaluated, after which the complexity gradually increases by assessing O3 substrates followed by O5 and O6 substrates.
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| Scheme 3 Overview of the possible reductive amination pathways of different (hemi)cellulose-derived oxygenate substrates. | ||
The general pathway for the catalytic reductive amination of O2 substrates is given in Scheme 4. Prior to the reductive amination reaction steps, two additional pre-amination reactions can or need to take place. First, when using a diol (Scheme 4, S1), an initial activation step is required. This activation involves the dehydrogenation of the diol, resulting in the formation of an α-hydroxy carbonyl component (S2 or S3). Second, when using an asymmetric α-hydroxy carbonyl (i.e., if R1 ≠ R2), an isomerization reaction can occur. If one of the substituents is a proton (i.e., if R1 or R2 = H), the isomerization involves the interconversion between an α-hydroxy ketone and an α-hydroxy aldehyde, resembling the aldose – ketose isomerization in carbohydrate upgrading. After these pre-amination reactions, the reductive amination of the α-hydroxy carbonyl substrates initially proceeds via the general reductive amination mechanism. First, the nucleophilic addition of an amine reactant onto the O2 substrate results in a hemi-aminal intermediate (I1). Secondly, dehydration of I1 leads to an imine (I2) or enamine (I3) intermediate. In their turn, I2 and I3 can interconvert via an imine-enamine tautomerization.194,195 Due to the unique structure of α-hydroxy carbonyl components, the formed enamine (I3) can further undergo a keto–enol tautomerization reaction, yielding an α-amino carbonyl intermediate (I4). The overall isomerization of I2 to I4, passing through two successive tautomerization reactions, is commonly referred to as the acid-catalyzed Amadori or Heyns rearrangement, depending on whether the substrate is an α-hydroxy aldehyde or α-hydroxy ketone, respectively.196,197 In the presence of molecular hydrogen and a heterogeneous metal catalyst, I2, I3 and I4 can all be hydrogenated into a (substituted) alkanolamine product (P1). Alternatively, I4 can undergo a second nucleophilic addition reaction on its carbonyl functional group, resulting in a second hemi-aminal intermediate (I5). Dehydration of I5 results in an imine (I6) or enamine (I7) intermediate, which both yield the (substituted) alkyl polyamine product (P2) after hydrogenation. Under dehydrogenation conditions, the alkanolamine product (P1) could potentially be reactivated into I4, eventually resulting in the alkyl polyamine product (P2). Aliphatic heterocyclic piperazines (P3) can be formed from both amine products.21 In Scheme 4 the amination reaction is depicted using the S2 hydroxy carbonyl substrate. In the case of asymmetry, the amination of the isomer S3 would result in the same polyamine (P2) and an isomeric ethanolamine (P1) compared to the S2-related amine products.
Four different O2 substrates have been predominantly studied in literature and will be here reviewed systematically: (i) the symmetric α-hydroxy aldehyde glycolaldehyde (GA), (ii) the symmetric α-diol ethylene glycol (EG), (iii) the asymmetric α-hydroxy ketone acetol, and (iv) the asymmetric α-diol 1,2-propylene glycol (1,2PG).
Multiple researchers have used GA to qualitatively study the reductive amination reaction in order to develop handles that steer the product selectivity toward the formation of either ethanolamines or ethylene polyamines. In their work, Faveere et al. developed a set of guidelines for highly selective ethanolamine formation from GA.198,199 They achieved a quantitative N,N-dimethylethanolamine (DMEA, Table 1 entry 3) yield (97%) in the one-step reductive amination of GA with DMA after 1 h at 100 °C. Three main aspects contribute to this high yield. First, they performed a fast and selective hydrogenation reaction of I3 (Scheme 4) by conducting the reaction under high H2 pressure (7 MPa H2) in the presence of an effective C
C hydrogenation catalyst (e.g., 5 wt% Pd/C). Second, they conducted the reaction in MeOH, a protic solvent that assists the different proton-transfer reactions throughout the amination pathway. Performing the same reaction in H2O or THF decreased the DMEA yield to 67% and 57%, respectively. Although a protic solvent, performing the reaction in the presence of H2O negatively affects the dehydration step. Third, they applied a low amine-to-substrate (ATS) molar ratio to stoichiometrically prevent the formation of the polyamine product. Similar to the fossil-based processes, the ATS molar ratio is an efficient tool to influence product selectivity. For example, in the reductive amination of GA with MMA in MeOH for 1 h at 100 °C and 7 MPa H2 with a 5 wt% Pd/C hydrogenation catalyst, increasing the ATS molar ratio drastically shifted the product selectivity. At a molar ratio of 0.5
:
1, the yield of the overalkylated diethanolamine N-methyldiethanolamine (MDEA, Table 1 entry 5) amounted to 91%, while its yield strongly decreased to 18% at a stoichiometric molar ratio of 1
:
1 in favor of the ethanolamine N-monomethylethanolamine (MMEA, Table 1 entry 2), yielding 64%. A maximum MMEA yield of 91% was achieved at a molar ratio of 3
:
1.198,199 These three control handles were further validated by expanding the amine reactant scope.200 In agreement with the insights of Faveere et al.,199 the reductive amination of GA with the reactant N-monoethylamine yielded 94% of the ethanolamine N-monoethylethanolamine (MEEA, Table 1 entry 4) under optimized conditions (MeOH as solvent, 1 h, 120 °C, 8 MPa H2, 5 wt% Pd/C hydrogenation catalyst, ATS molar ratio of 2
:
1).200 The ethanolamine guidelines are also applied in a recent patent application by Solvay.201 A 94% DMEA yield was achieved by performing the reductive amination of GA with DMA for 3 h at 25 °C under selective hydrogenation conditions (4 MPa H2 with 5 wt% Pd/C), in EtOH as the protic solvent, and a low ATS molar ratio of 2.4
:
1.201 Recently, Van Praet et al. strengthened the viability of the ethanolamine guidelines in a scale-up study.202 Whereas Faveere et al. typically performed their reactions at a 5 wt% GA concentration, Van Praet et al.199 conducted the reductive amination of GA using a significantly more concentrated GA solution (40 wt%) to align with industrial productivity standards.202 Although all control handles were validated, performing the reductive amination using this highly concentrated GA solution negatively impacted the DMAE selectivity compared to the conventional low GA concentration reactions. These results were ascribed to H2 transfer limitations induced by the increased GA concentration. To overcome these transfer limitations, Van Praet et al. proposed to enhance the gas-phase mass transfer of the system. This could be achieved by increasing the stirring rate or implementing baffles adjacent to the stirrer to facilitate mixing while minimizing excessive stirring. For example, performing the reductive amination of a 40 wt% GA MeOH solution for 1 h at 100 °C and 2 MPa H2, with a 10 wt% Pd/C hydrogenation catalyst, an ATS molar ratio of 2.5
:
1, and a stirring rate of 800 rpm resulted in unselective DMEA and TMEDA formation with yields of 44% and 45%, respectively. However, conducting the reaction under the same conditions in the presence of baffles shifted product selectivity if favor of the ethanolamine, with DMEA and TMEDA yields amounting to 88% and 2%, respectively.202
| # | Name | Structure | Oxygenate substrate | Reaction conditions [cat., ATS molar ratio, T, solvent] | X–S [%] | Ref. | Applications |
|---|---|---|---|---|---|---|---|
| Alkanolamines | |||||||
| Ethanolamines | |||||||
| 1 | MEA |
|
GA | Ru/ZrO2, 10 : 1, 75 °C, H2O |
100–93 | 203 | CCUS |
Co/MnO, 35 : 1, 100 °C, THF |
100–83 | 204 | |||||
| EG | (1) Ni–Cu–Mo/ZrO2, 15 : 1, 150 °C, — |
43–29 | 205 | ||||
(2) Ru–Co/Al2O3, 15 : 1, 170 °C, — |
|||||||
Re–Ru–Co/ZrO2, 20 : 1, 170 °C, — |
35–32 | 206 and 207 | |||||
Co—Cu/Al2O3, 5 : 1, 190 °C, H2O |
42–23 | 208 and 209 | |||||
| Cellulose | (1) H2WO4, —, 290 °C, H2O | 100–12 | 203 | ||||
(2) Ru/ZrO2, 3.5 : 1, 75 °C, H2O |
|||||||
| 2 | MMEA |
|
GA | Pd/C, 3 : 1, 100 °C, MeOH |
100–91 | 199 | CCUS |
| 3 | DMEA |
|
GA | Pd/C, 1 : 1, 100 °C, MeOH |
100–97 | 199 | Epoxy |
Pd/C, 2.4 : 1, 25 °C, EtOH |
100–94 | 201 | |||||
Pd/C, 2.5 : 1, 100 °C, MeOH |
100–88 | 202 | |||||
Cu/Al2O3, 12 : 1, 165 °C, — |
100 - 74 | 210 | |||||
Ni/SiO2, 2.8 : 1, 130 °C, THF |
100–76 | 211 | |||||
| EG | Cu/Al2O3, 1 : 1, 230 °C, — |
91–68 | 212 | ||||
| Glyceraldehyde | Ni oxide, 8 : 1, 130 °C, MeOH |
100–1 | 213 and 214 | ||||
| Xylose | 100–2 | ||||||
| Fructose | 100–2 | ||||||
| Glucose | 100–4 | ||||||
| 4 | MEEA |
|
GA | Pd/C, 2 : 1, 120 °C, MeOH |
100–94 | 200 | CCUS |
| 5 | MDEA |
|
GA | Pd/C, 0.5 : 1, 100 °C, MeOH |
100–91 | 199 | CCUS |
| 6 | TriMAEEA |
|
GA | Pd/C, 1 : 1, 100 °C, MeOH |
100–95 | 215 | PUR |
| Propanolamines | |||||||
| 7 | 1A2P |
|
Acetol | Cu/Cr2O3, 50 : 1, 210 °C, — |
100–2 | 216 | |
| 1,2PG | Rh–In/C, 10 : 1, 180 °C, H2O |
38–42 | 217 | ||||
Co/Nb2O5, 9 : 1, 160 °C, H2O |
37–36 | 218 | |||||
| (1) Cu–PdO–Bi2O3–In2O3/Al2O3, —, 180 °C, — | 100–99 | 219 | |||||
(2) Ni–V2O5–Y2O3/Al2O3, 3 : 1, 200 °C, — |
|||||||
| 8 | 1DMA2P |
|
Acetol | (1) —, 2 : 1, 100 °C, EG |
100–90 | 220 | CCUS |
(2) Ru/C, 2 : 1, 50 °C, EG |
|||||||
| Glyceraldehyde | Ni oxide, 8 : 1, 130 °C, MeOH |
100–14 | 213 and 214 | ||||
| Xylose | 100–13 | ||||||
| Fructose | 100–11 | ||||||
| Glucose | 100–5 | ||||||
| 9 | 1TriMEDA2P |
|
Acetol | (1) —, 2 : 1, 100 °C, EG |
100–89 | 220 | |
(2) Ru/C, 2 : 1, 50 °C, EG |
|||||||
| 10 | 2A1P |
|
Acetol | Ru/ZrO2, 10 : 1, 65 °C, H2O |
100–26 | 203 | |
Ni–Cu/Cr2O3, 4 : 1, 150 °C, H2O |
100–51 | 221 | |||||
Ru–Ni/C, 11 : 1, 65 °C, H2O |
100–52 | 222 | |||||
(1) —, 3 : 1, RT, H2O |
100–94 | 223 | |||||
(2) Ni oxide, 3 : 1, 85 °C, H2O |
|||||||
Cu/Cr2O3, 50 : 1, 210 °C, — |
100–47 | 216 | |||||
| 1,2 PG | Rh–In/C, 10 : 1, 180 °C, H2O |
38–26 | 217 | ||||
Co/La3O4, 9 : 1, 160 °C, H2O |
69–89 | 218 | |||||
| Fructose | Ru–W2C/C, 80 : 1, 180 °C, H2O |
100–1 | 222 | ||||
| Cellulose | (1) W2C, —, 235 °C, H2O | 100–2 | 222 | ||||
(2) Ru–W2C, 20 : 1, 65 °C, H2O |
|||||||
| 11 | 2iPA1P |
|
Acetol | Ni–Cu/Cr2O3, 4 : 1, 100 °C, EtOH |
100–64 | 221 | |
| 12 | 2TriMEDA1P |
|
Acetol | Pd/C, 1 : 1, 50 °C, MeOH |
77–75 | 220 | |
| 13 | 2A1,3PG |
|
DHA | (1) —, 2.8 : 1, 20 °C, H2O–MeOH |
100–99 | 224 | |
(2) RANEY® Ni, 2.8 : 1, 70 °C, H2O–MeOH |
|||||||
RANEY® Ni, 10 : 1, 65 °C, H2O–MeOH |
100–91 | 225 | |||||
| 14 | 3A1,2PG |
|
Glyceraldehyde | Ru/ZrO2, 10 : 1, 55 °C, H2O |
100–82 | 203 | |
(1) —, 2.8 : 1, 20 °C, H2O |
100–95 | 224 | |||||
(2) Pd/C, 2.8 : 1, 50 °C, H2O |
|||||||
| 15 | 1,2DA3P |
|
Glycerol | RANEY® Ni, 32 : 1, 200 °C, H2O |
91–21 | 226 | |
| Sugar alcohols | |||||||
| 16 | Glucamine |
|
Glucose | RANEY® Ni, 5 : 1, 100 °C, MeOH |
100–26 | 227 | |
| 17 | DEGA |
|
Glucose | Ru/C, 3 : 1, 45 °C, MeOH |
100–95 | 228 | |
| Alkyl polyamines | |||||||
| Ethylene polyamines | |||||||
| 18 | EDA |
|
GA | Ru/ZrO2, 10 : 1, 75 °C, H2O |
100–2 | 203 | CCUS Epoxy |
Co/MnO, 35 : 1, 100 °C, THF |
100–6 | 204 | |||||
| EG | (1) Ni–Cu–Mo/ZrO2, 15 : 1, 150 °C, — |
43–50 | 205 | ||||
(2) Ru–Co/Al2O3, 15 : 1, 170 °C, — |
|||||||
Re–Ru–Co/ZrO2, 20 : 1, 170 °C, — |
35–52 | 206 and 207 | |||||
Co–Cu/Al2O3, 5 : 1, 190 °C, H2O |
42–46 | 208 and 209 | |||||
| Glycerol | RANEY® Ni, 32 : 1, 200 °C, H2O |
91–8 | 226 | ||||
| Glucose | RANEY® Ni, 32 : 1, 200 °C, H2O |
100–15 | 229 | ||||
| Sorbitol | 100–8 | ||||||
| 19 | TMEDA |
|
GA | (1) —, 12 : 1, 25 °C, EG |
100–91 | 199 | multiQAC |
(2) Pd/C, 12 : 1, 130 °C, EG |
|||||||
Ni/SiO2, lactic acid, 2.8 : 1, 130 °C, THF |
100–63 | 211 | |||||
| EG | Cu/Al2O3, 1 : 1, 230 °C, — |
91–21 | 212 | ||||
| Glyceraldehyde | Ni oxide, 8 : 1, 130 °C, MeOH |
100–4 | 213 and 214 | ||||
| Xylose | 100–34 | ||||||
| Fructose | 100–24 | ||||||
| Glucose | 100–66 | ||||||
| 20 | BHEDMEDA |
|
Glucose | (1) —, 70 : 1, 130 °C, MMEA |
100–92 | 213 and 214 | |
(2) Ni oxide, 70 : 1, 130 °C, MMEA |
|||||||
| 21 | HMTriETA |
|
GA | (1) —, oxalic acid, 4 : 1, 30 °C, EG |
100–82 | 215 | ATRP |
(2) Pd/C, oxalic acid, 4 : 1, 100 °C, EG |
multiQAC | ||||||
| Propylene polyamines | |||||||
| 22 | 1,2PDA |
|
Acetol | Ru/ZrO2, 10 : 1, 65 °C, H2O |
100–10 | 203 | |
Ru/C, 11 : 1, 65 °C, H2O |
100–5 | 222 | |||||
| 1,2PG | Co/Fe3O4, 9 : 1, 160 °C, H2O |
25–15 | 218 | ||||
| Glycerol | RANEY® Ni, 32 : 1, 200 °C, H2O |
91–22 | 226 | ||||
| Glucose | RANEY® Ni, 32 : 1, 200 °C, H2O |
100–13 | 229 | ||||
| Sorbitol | 100–12 | ||||||
| 23 | 1,2TMPDA |
|
Acetol | (1) —, 2 : 1, 100 °C, MeOH |
100–87 | 220 | |
(2) Pd/C, 4 : 1, 100 °C, MeOH |
|||||||
| Glyceraldehyde | Ni oxide, 8 : 1, 130 °C, MeOH |
100–6 | 213 and 214 | ||||
| Xylose | 100–7 | ||||||
| Fructose | 100–6 | ||||||
| Glucose | 100–7 | ||||||
| 24 | 1,2HMPBEDA |
|
Acetol | (1) —, 2 : 1, 100 °C, MeOH |
100–90 | 220 | |
(2) Pd/C, 4 : 1, 100 °C, MeOH |
|||||||
| 25 | PTriA |
|
Glycerol | Ni–Cu–Co/ZrO2, 32 : 1, 200 °C, H2O |
77–17 | 226 | |
| Aliphatic heterocyclic amines | |||||||
| 26 | PZ |
|
EG | Ni–Cu–Mo/ZrO2, 15 : 1, 150 °C, — |
43–7 | 205 | CCUS |
Ru–Co/Al2O3, 15 : 1, 170 °C, — |
|||||||
Re–Ru–Co/ZrO2, 20 : 1, 170 °C, — |
35–10 | 206 and 207 | |||||
Co–Cu/Al2O3, 5 : 1, 190 °C, H2O |
42–18 | 208 and 209 | |||||
| 27 | DMPZ |
|
1,2PG | Rh–In/C, 10 : 1, 180 °C, H2O |
38–26 | 217 | |
| Amino ketones | |||||||
| 28 | 1-DMA-2-propanone |
|
Acetol | —, 2 : 1, 100 °C, EG |
100–93 | 220 | |
| Glycerol | Cs2.5H0.5PMo12O40, 1.5 : 1, 250 °C, — |
47–70 | 230 | ||||
H3PW12O40, 2.5 : 1, 300 °C, — |
100 - 33 | 231 | |||||
| Glyceraldehyde | Ni oxide, 8 : 1, 130 °C, MeOH |
100–8 | 213 and 214 | ||||
| Xylose | 100–4 | ||||||
| Fructose | 100–6 | ||||||
| Glucose | 100–1 | ||||||
| 29 | 1-TriMEDA-2-propanone |
|
Acetol | —, 2 : 1, 100 °C, EG |
100–93 | 220 | |
| 30 | 1-DMA-3-propanone |
|
Glycerol | H6P2W18O62, 2.5 : 1, 300 °C, — |
100–81 | 231 | |
Other researchers have primarily focused on catalyst development to obtain high ethanolamine yields under conditions which diverge from the benchmark approach. BASF patented a gas-phase reductive amination reaction to overcome the limitations of working with aqueous solutions.210 In this gas-phase reaction, an aqueous GA solution was evaporated and reacted with gaseous DMA in the presence of a 56 wt% Cu/Al2O3 catalyst. Under investigated conditions (165 °C, ATS molar ratio of 12
:
1, H2-to-GA molar ratio of 56
:
1 and a catalyst loading of 0.17 kg L h−1), the DMEA, TMEDA and EG yields amounted to 74%, 4% and 1%, respectively.210 In their work, Liang et al. conducted the reductive amination of GA with aqueous NH3, for 12 h at 75 °C, 3 MPa H2, and an ATS molar ratio of 10
:
1. They achieved a 93% MEA yield by using a bifunctional 5 wt% Ru/ZrO2 hydrogenation catalyst. The remarkable activity of the Ru/ZrO2 catalyst stood out as Ru on other supports (e.g., activated carbon, Al2O3, SiO2) or other transition metals (e.g., Pd, Pt, Ir) on ZrO2 did not result in a comparably high yield. They reasoned that RuO2 species act as Lewis acid sites, facilitating imine formation by activating the carbonyl group of GA, whereas the metallic Ru0 species function as active hydrogenation sites to subsequently yield MEA.203,232 In another patent by BASF, researchers developed a Co/MnO catalyst for the reductive amination of GA with NH3 in THF. An 82% MEA yield was obtained by conducting the reaction for 8 h, at 100 °C, 8 MPa H2, and an excessive ATS molar ratio of 35
:
1.204 Both the work by Liang and the latter patent by BASF conducted the reductive amination with an excess of NH3 reactant to limit overalkylation of the amine product.203,204,232 Contrary, overalkylation does not occur when performing the reaction with secondary amines, which allows for the use of stoichiometric amounts of amine reactant.
Vermeeren et al. recently formulated a set of guidelines for the selective formation of ethylene polyamines from GA by investigating the reductive amination with various diamines such as N,N,N′-trimethylethylenediamine (TriMEDA).215 In their work, the selectivity was shifted from the ethanolamine, obtainable in quantitative yields when employing the ethanolamine guidelines (vide supra), toward the ethylene polyamine product by three rational-design handles based on a profound understanding of the reaction network.233 These handles were developed by demystifying the reaction network via intermediate analysis. The first hemi-aminal (Scheme 4, I1) and the unsaturated polyamine (Scheme 4, I7) were identified as the predominant intermediates in the studied reaction system. Each selectivity control strategy successfully contributed to the fast and selective reaction of I1 to I7. The first handle consisted of kinetically and thermodynamically enhancing the dehydration reaction by smart solvent choice. Out of a comprehensive polar solvent screening, EG stood out as the solvent with the highest dehydration capacity. In the second handle, I7 formation was favored over hydrogenation of I3 and I4 by physically separating in time the amination reactions and hydrogenation, employing a one-pot-two-step method. The third handle involved the use of trace amounts of a carboxylic acid catalyst, already present as natural impurities in crude GA, to increase both the rate of dehydration and keto–enol tautomerization. Integrating these three handle in one general selectivity control strategy yielded ethylene polyamine products exceeding a yield of 80%. For example, carrying out the reductive amination of GA with the diamine TriMEDA in a one-pot-two-step approach in EG, with an ATS molar ratio of 4
:
1, 10 mol% oxalic acid, and a 5 wt% Pd/C hydrogenation catalyst, yielded 82% of the ethylene polyamine N,N,N′,N′,N′′,N′′,N′′′,N′′′-hexamethyltriethylenetetramine (HMTriETA, Table 1 entry 21). The first, intermediate, step was performed for 1 h at 30 °C under an inert atmosphere, whereas the second, hydrogenation, step was performed for 1 h at 100 °C and 3 MPa H2.215 The work by Faveere et al.199 and a patent by BASF211 both support the different control handles of this guideline for selective ethylene polyamine formation. Faveere et al. obtained a 91% yield of the polyamine N,N,N′,N′-tetramethylethylenediamine (TMEDA, Table 1 entry 19) by performing the reductive amination of GA with DMA in a one-pot-two-step reaction in EG. Contrary to Vermeeren et al., they performed the reaction with an ATS molar ratio of 12
:
1, for 5 h under an inert atmosphere during the intermediate step, and at an elevated temperature of 130 °C during the hydrogenation step.199 In the BASF patent, carboxylic acids were used to shift the selectivity from the ethanolamine DMEA to the ethylene polyamine TMEDA. The reductive amination of GA with DMA was performed in THF, for 1 h, at 130 °C, 17.5 MPa, with a 64 wt% Ni/SiO2 catalyst, and an ATS molar ratio of 2.8
:
1. Conducting the reaction in absence of lactic acid yielded 26% TMEDA and 76% DMEA, while the presence of 20 mol% lactic acid shifted the yields to 63% TMEDA and 23% DMEA.211
Already since the 1960s, multiple articles and patents have been published on the gas- and liquid-phase amination of EG.235,236 For example in 1964, Moss et al. patented a Ni–Cu/Cr2O3 dehydrogenation–hydrogenation catalyst for the hydrogen borrowing amination of EG with aqueous NH3 in a fixed bed reactor.235 More recently, van Cauwenberge and co-workers patented a continuous two-step fixed bed process.205 The first fixed bed contained a Ni–Cu–Mo/ZrO2 dehydrogenation catalyst while the second bed was equipped with a Ru–Co/Al2O3 hydrogenation catalyst. The amination of EG with NH3 was performed at 150 °C (first reactor) and 170 °C (second reactor), with a total H2 pressure of 20 MPa, and an ATS molar ratio of 15
:
1. At an EG conversion of 43%, the product selectivity of EDA, MEA and PZ amounted to 50%, 29% and 7%, respectively.205 In two related patents, Heidemann and Becker developed several dehydrogenation–hydrogenation catalysts containing at least one or a combination of the following metals: Co, Ru, Ni, Cu or Sn dispersed on a ZrO2 or Al2O3 support.206,207 The hydrogen borrowing amination of EG with NH3 was tested in a fixed bed reactor at 150 °C, 17 MPa H2, and an ATS molar ratio of 10
:
1. At an EG conversion of 35%, the selectivities toward EDA, MEA and PZ on average amounted to 50%, 30% and 10%, respectively.206,207 Recently, An and co-workers quantitatively and qualitatively investigated the performance of various Co-based dehydrogenation–hydrogenation catalysts for the hydrogen borrowing amination of EG with aqueous NH3.208 They were able to ascribe the catalytic activity of these Co-based catalysts to the amount of acid and base sites of the different metal oxide catalyst supports as determined by NH3- and CO2-TPD. The catalytic activity (i.e., EG conversion) significantly increased when the metal oxide support possessed sufficient acid–base amphoteric sites (e.g., Al2O3, ZrO2, MgO) in comparison with metal oxide supports with a reduced number of base sites (e.g., SiO2, TiO2, Nb2O5). DFT calculations indicated that the base sites promote O–H bond cleavage in the substrate while the acid sites promote C–H bond cleavage, underlining the importance of this synergetic effect between acid–base sites. Co/Al2O3, as the most active catalyst, resulted in an EG conversion of 57% alongside an unselective formation of EDA (29% selectivity), MEA (25%) and PZ (23%). This optimized reaction was carried out with aqueous NH3, for 12 h, at 175 °C, 3 MPa H2, and an ATS molar ratio of 12
:
1.208 In a supplementary study, An et al. evaluated different Co-based bimetallic dehydrogenation–hydrogenation catalytic systems.209 Compared to Co/Al2O3, the presence of a second metal (e.g., Cu, Ni, Ru or Pt) improved the activity and selectivity of the ethylene polyamine product. It was hypothesized that Co and the second metal could separately facilitate the dehydrogenation of EG and the subsequent reductive amination. In addition to the choice of the second metal, other preparation conditions, such as metal loading and calcination and reduction temperature, strongly affected the catalytic performance. The Co–Cu/Al2O3 catalytic system demonstrated the highest activity and selectivity as it led to an EG conversion of 42% and an EDA, MEA and PZ selectivity of 46%, 23% and 18%, respectively. The optimized reaction was conducted with aqueous NH3, for 12 h, at 190 °C, 4 MPa H2, and an ATS molar ratio of 5
:
1.209
To the best of our knowledge, only one research article qualitatively addresses the product selectivity challenge in the hydrogen borrowing amination of EG.212 Runeberg et al. systematically screened four reaction conditions (i.e., temperature, ATS molar ratio, H2 pressure and addition of H2O) and assessed their effect on the selectivity by monitoring both the ethanolamine and ethylene polyamine product as well as the unsaturated polyamine intermediate (Scheme 4, I7). Moreover, they related these conditions and corresponding results to the proposed reaction mechanism. Of all screened conditions, only the temperature had a significant, positive effect on EG conversion. The ATS molar ratio, H2 pressure and presence of water all had no significant effect on EG conversion, suggesting that neither the amine nor H2 nor H2O are involved in the rate-determining step. This is in agreement with the general assumption that the dehydrogenation of EG is the rate-determining step. In contrast, these three reaction conditions did have a significant effect on product selectivity. Increasing the ATS molar ratio negatively affected the ethanolamine yield in favor of both the polyamine and I7. In the absence of H2 pressure, the reaction favored I7 formation. Increasing the H2 pressure positively affected the yields of both the ethanolamine and polyamine at the expense of I7. Finally, the addition of H2O to the reaction system steered the product selectivity in favor of the ethanolamine product.212 All these findings unambiguously support the selectivity control handles that were applied in the guidelines for GA amination (vide supra).
In their patent, Cavitt and co-workers studied the formation of the α-propanolamine 2-amino-1-propanol (2A1P, Table 1 entry 10) by the reductive amination with aqueous NH3 and a Ni–Cu/Cr2O3 hydrogenation catalyst.221 They obtained a product yield of 51% by carrying out the reaction for 1 h, at 150 °C, 3.4 MPa H2, and an ATS molar ratio of 4
:
1. Furthermore, they performed the reductive amination of acetol and isopropylamine both in H2O and EtOH as the solvent. The reaction in EtOH significantly outperformed the reaction in H2O as the corresponding α-propanolamine (i.e., 2-isopropylamino-1-propanol, Table 1 entry 11) yield in EtOH and H2O amounted to 64% and 33%, respectively. Both reactions were performed for 1 h, at 100 °C, 20.6 MPa H2, and an ATS molar ratio of 4
:
1. Throughout the patent, no α-propylene polyamine or other amine products were reported.221 Liang et al. reported a low 2A1P yield in the reductive amination of acetol with aqueous NH3, although their RuZrO2 catalyst was very selective toward the formation of MEA in the reductive amination of GA. Under optimized conditions (6 h, 65 °C, 3 MPa H2, ATS molar ratio of 10
:
1), they achieved a 2A1P and 1,2-propylenediamine (1,2PDA, Table 1 entry 22) yield of 26% and 10%, respectively.203 Recently, Boulos et al. studied the use of bimetallic Ru–Ni/C catalysts in the reductive amination of acetol with aqueous NH3.222 Compared to Ru/C (5 wt%), using a Ru–Ni/C (4.5 wt% Ru and Ni) enhanced the 2A1P yield from 37% to 52% at full acetol conversion under optimized reaction conditions (3 h, 65 °C, 6 MPa H2, ATS molar ratio of 11
:
1). Next to 2A1P, this optimized reaction resulted in a 1,2PG yield of 28%.222 In their granted patent, P&G reported a highly selective two-step reductive amination process for the production of 2A1P.223 In the first step, aqueous NH3 was dropwise added to a reactor containing acetol while stirring at room temperature for 90 minutes until an ATS molar ratio of 3
:
1 was obtained. In the second step, the reactor was loaded with a Ni oxide on kieselguhr hydrogenation catalyst, pressurized with H2 to 15 MPa and heated to 85 °C. In this way, a 94% 2A1P yield was obtained after the reaction.223 Trégner et al. studied the reductive amination of acetol to 2A1P in a gas-phase continuous fixed bed reactor with a Cu/Cr2O3 catalyst.216 In the optimized reaction (WHSV = 0.078 h−1, 210 °C, molar ratio of acetol
:
H2
:
NH3 of 1
:
50
:
50) a 2A1P yield of 47% was obtained at full acetol conversion. In addition, they identified numerous by-products via GC-MS and proposed their corresponding reaction mechanism. Under these conditions, the major by-products were heterocyclic PZ-related and aromatic amines. Interestingly, they also reported trace amounts (∼2% yield) of 1-amino-2-propanol (1A2P, Table 1 entry 7), the α-propanolamine product that originates from lactaldehyde, the isomer of acetol.216 In line with their work on GA,215 Vermeeren et al. recently used the same bottom-up methodology to qualitatively study the selectivity control challenge in the catalytic reductive amination of acetol with TriMEDA as the aminating agent.220 This methodology, consisting of intermediate identification and control handle evaluation, ultimately resulted in three distinct control strategies targeting the two isomeric alkanolamines: N,N,N′-trimethyl-2-ethylenediamino-1-propanol (2TriMEDA1P, Table 1 entry 12) and N,N,N′-trimethyl-1-ethylenediamino-2-propanol (1TriMEDA2P, Table 1 entry 9), analogues to 2A1P and 1A2P, respectively, and the propylene polyamine product N,N,N′,N′′,N′′′,N′′′-hexamethyl-1,2-propylene-bis(ethylenediamine) (1,2HMPBEDA, Table 1 entry 24). The first control strategy, targeting 2TriMEDA1P, encompassed catalyst selection, solvent choice and reaction temperature as the most influential control handles. After fine-tuning, this strategy obtained a product selectivity up to 75%. Notably, the two other strategies, targeting 1TriMEDA2P and 1,2HMPBEDA, harnessed the formation of a highly stable α-amino ketone intermediate, N,N,N′-trimethyl-1-diamino-2-propanone (1-TriMEDA-2-propanone, Table 1 entry 29) in a one-pot-two-step reaction configuration. In both strategies, the reaction temperature proved to be the crucial control handle in the first process step to achieve intermediate selectivities exceeding 90%. Subsequently in the second process step, product selectivity could be consciously steered toward 1TriMEDA2P or 1,2HMPBEDA by judicious hydrogenation catalyst selection. In this way, these two strategies resulted in excellent 1TriMEDA2P and 1,2HMPBEDA selectivity, amounting to 95% and 90%, respectively. These two one-pot-two-step strategies were successfully validated by expanding the reactant and substrate scope. As a proof of concept, the one-pot-two-step polyamine strategy could be modified to accommodate the formation of high-value asymmetric polyamines consisting of different vicinal amino groups. This proof of concept elucidated the importance of both the relative reactivity of the two amine reactants and the stability of the formed α-ketone intermediate.220
Takanashi et al. studied the hydrogen borrowing amination of 1,2PG with aqueous NH3 in the presence of a 5 wt% Rh–In/C catalyst.217 With this catalytic system under applied conditions (24 h, 180 °C, 5 MPa H2, ATS molar ratio of 10
:
1), the two isomeric α-propanolamines, namely 2A1P (42% selectivity) and 1A2P (47%), were obtained as major products and dimethylpiperazine (DMPZ, Table 1 entry 27) (10%) as the by-product at a 1,2PG conversion of only 11%. The Rh/C catalyst, in the absence of In, was unable to convert 1,2PG while the combination of the individually supported metals, Rh/C and In/C, resulted in a reduced 1,2PG conversion of 6% with similar product distribution. They reasoned that the presence of In enhanced the resistance to catalyst deactivation during the dehydrogenation step. By extending the reaction time from 24 h to 160 h with the Rh–In/C catalyst, the 1,2PG conversion increased to 38%. In addition, extending the reaction time had a significant effect on product selectivity. While the selectivity of 1A2P remained unchanged (42%), the selectivity of 2A1P decreased to 26% in favor of DMPZ (26%).217 Niemeier et al. investigated Ru/C as an effective catalytic system in hydrogen borrowing amination of various alcohols. Although the catalyst was active for some alcohol substrates, only a 1,2PG conversion of 10% was obtained by performing the reaction with aqueous NH3 for 6 h, at 170 °C, 1 MPa H2, and an ATS molar ratio of 10
:
1. No distinctive product analysis was performed.239 Yue et al. evaluated the activity and selectivity of various Co-based dehydrogenation–hydrogenation catalysts in the hydrogen borrowing amination of 1,2PG with aqueous NH3.218 Next to the formation of the acetol-derived α-propanolamine 2A1P, they also monitored the formation of the lactaldehyde-derived α-propanolamine 1A2P and the diamine 1,2PDA. During the initial catalyst screening (6 h, 160 °C, N2 atmosphere, ATS molar ratio of 9
:
1), three catalysts displayed promising activity. Co/Al2O3, Co/La3O4 and Co/Nb2O5 achieved 1,2PG conversions of 50%, 40% and 38%, respectively. Although Co/Al2O3 exhibited the highest activity, its selectivity toward 2A1P (54%) was moderate, while 1A2P (21%) and 1,2PDA (13%) were also formed at lower selectivities. In contrast, Co/Nb2O5 demonstrated comparable selectivities toward both α-propanolamine isomers 2A1P (40%) and 1A2P (36%), with a minor formation of 1,2PDA (14%). Notably, Co/La3O4 exhibited a high selectivity toward 2A1P (75%), with significantly lower selectivities toward 1A2P (18%) and 1,2PDA (3%). After finetuning the Co/La molar ratio, the 2A1P selectivity reached an optimum at 89%, together with a 1A2P selectivity of 9%, at a 1,2PG conversion of 69%. No further efforts were made to elucidate the role of the support in these selectivity differences. Without additional experimental insights, it is impossible to pinpoint if this support-induced selectivity was established during the initial dehydrogenation or later in the isomerization step.218 A highly selective and quantitative two-step 1,2PG hydrogen borrowing amination process was patented by Shujie and co-workers.219 In contrast to other research, this process targeted the formation of the lactaldehyde-derived α-propanolamine 1A2P. In the first step, a Cu–Pd–Bi2O3–In2O3/Al2O3 catalyst was used to selectively dehydrogenate 1,2PG into lactaldehyde. In the second step, the formed lactaldehyde subsequently underwent reductive amination into the corresponding 1A2P product in the presence of a Ni–V2O5–Y2O3/Al2O3 hydrogenation catalyst. Under optimized first-step reaction conditions (SV = 2 L h−1 Lcat−1, 180 °C), 1,2PG was fully converted into lactaldehyde. Under optimized second-step reaction conditions (SV = 6 L h−1 Lcat−1, 200 °C, H2
:
lactaldehyde molar ratio of 2
:
1, ATS molar ratio of 3
:
1), lactaldehyde, in its turn, was fully converted into 1A2P. Furthermore, the role of each metal oxide present in both catalysts was clarified through a series of comparative experiments. In the dehydrogenation catalyst, Cu was identified as the primary active site responsible for the dehydrogenation capacity, whereas Pd enhanced the catalyst activity. Additionally, the presence of Bi2O3 and In2O3 positively affected the selectivity toward lactaldehyde. In the hydrogenation catalyst, Ni contained the hydrogenation capacity while the presence of the metal oxides V2O5 and Y2O3 beneficially increased the selectivity toward 1A2P.219
Two authors have targeted the first route (Scheme 5, route A), namely the direct reductive amination of glyceraldehyde. In addition to GA and acetol, Liang et al. also explored glyceraldehyde as a substrate to assess the effectiveness of their Ru/ZrO2 reductive amination catalyst. In an optimized one-step reaction with aqueous NH3 (6 h, 55 °C, 2 MPa H2, ATS molar ratio of 10
:
1), they reported a yield of 82% for the diolamine 3-amino-1,2-propylene glycol (3A1,2PG, Table 1 entry 14).203 A patent by Merck outlined a two-step reductive amination process for the selective formation of 3A1,2PG.224 In the first step, aqueous NH3 is gradually added to an aqueous glyceraldehyde solution at a reduced temperature (20 °C) under continuous stirring for 1 h until an ATS molar ratio of 2.8
:
1 is obtained. In the second step, hydrogenation conditions are introduced (6.5 MPa H2, 10 wt% Pd/C hydrogenation catalyst) and the reaction is further conducted at 50 °C for an additional 40 minutes, resulting in a notable 95% yield of 3A1,2PG.224
In the context of their glucose amination research (vide infra), Pelckmans et al. extended the substrate scope in one experiment to glyceraldehyde.213 Noteworthy, this experiment solely focused on the amine products obtained via both cleavage routes (Scheme 5, routes C–D). They performed the reductive amination of glyceraldehyde with DMA and a commercial Ni oxide catalyst (Ni-6458P, Engelhard) in MeOH, for 1 h, at an elevated temperature (130 °C), 8.5 MPa H2, and an ATS molar ratio of 8
:
1. Under these conditions, product yields indicated that dehydration (Scheme 5, route C) was more prominent than cleavage via retro-aldol condensation (Scheme 5, route D). The dehydration-derived amination products, including the diamine N,N,N′,N′-tetramethyl-1,2-propylenediamine (1,2TMPDA, Table 1 entry 23), the α-propanolamine N,N-dimethyl-1-amino-2-propanol (1DMA2P, Table 1 entry 8), and the amino ketone intermediate (Scheme 4, I4) N,N-dimethyl-1-amino-2-propanone (1DMA-2-propanone, Table 1 entry 28), were formed in yields of 6%, 14%, and 8%, respectively. The formation of 1DMA2P and 1DMA-2-propanone illustrate the selectivity preference of the amine reactant to perform the nucleophilic addition at the aldehyde carbon of pyruvaldehyde rather than at its ketone carbon. The retro-aldol-derived products, namely the diamine TMEDA and the ethanolamine DMEA, were formed in trace amounts, with yields of 5% and 1%, respectively.213
Complementary to the two-step process for glyceraldehyde reductive amination, the patent by Merck likewise reported a two-step process for DHA reductive amination under similar conditions.224 In the first step, aqueous NH3 was gradually added to a MeOH solution containing DHA at 20 °C until an ATS molar ratio of 2.8
:
1 was obtained. Hydrogenation conditions (10 MPa H2, RANEY® Ni hydrogenation catalyst) were introduced in the second step and the reaction was performed at 70 °C for an additional 40 minutes. The diethanolamine 2-amino-1,3-propylene glycol/serinol (2A1,3PG, Table 1 entry 13) was formed in a quantitative yield of 99%.224 In another patent, Hegde and co-workers performed the same reaction using a one-step process.225 During a period of 3 h, a DHA–MeOH mixture was gradually added to the reaction mixture containing aqueous NH3 and RANEY® Ni, operating at 65 °C and 1.7 MPa H2, until an ATS molar ratio of 10
:
1 was achieved. The reaction was then prolonged for an additional 3 h. This one-step approach resulted in an excellent 2A1,3PG yield of 91% with the overalkylated bis adduct as a minor by-product (7%).225
In the first activation strategy, glycerol is dehydrogenated into glyceraldehyde/DHA in the presence of a dehydrogenation catalyst. To promote the initial dehydrogenation step, this strategy is typically carried out at elevated temperatures which additionally also favor cleavage reactions such as retro-aldol condensation and dehydration. Therefore, although glyceraldehyde and DHA are susceptible to undergo reductive amination (vide supra), most of the formed amine products via this strategy are obtained by the amination of smaller oxygenates such as GA and pyruvaldehyde/acetol. In a patent by BASF, Ernst et al. performed the hydrogen borrowing amination of glycerol with aqueous NH3 in the presence of a number of dehydrogenation–hydrogenation catalysts (e.g., RANEY® Ni, RANEY® Co, Cu–Ni–Co/ZrO2).226 At standardized conditions (200 °C, 2 MPa H2 while heating and 20 MPa H2 when attaining the desired reaction temperature, and an ATS molar ratio of 32
:
1) resulting in full glycerol conversion, the amination reactions led to a plethora of amine products. On the one hand, they monitored O3-derived amines such as the propanoldiamine 1,2-diamino-3-propanol (1,2DA3P, Table 1 entry 15) and the triamine 1,2,3-propylenetriamine (PTriA, Table 1 entry 25). On the other hand, they also observed O2-derived amines such as EDA, 1,2PDA and three PZ derivatives. In general, all tested catalytic systems favored the formation of PZ and its derivatives at the expense of the other amine products. For example, the reaction in the presence of a commercial RANEY® Ni catalyst resulted in three major products after 36 h: 1,2DA3P at a 21% yield, 1,2PDA at 22%, and the PZ derivatives at 26%. By extending the reaction time to 48 h, the yield of the PZ derivatives increased to 59% at the expense of 1,2DA3P and 1,2PDA.226 In a similar concept, Du et al. studied the reductive amination of glycerol with aqueous NH3 in the presence of 5 wt% Ru/C as the dehydrogenation–hydrogenation catalyst.240 However, the main objective of this research was not to form O3- and O2-derived amines, but rather simple alkylamines such as MMA, N-monoethylamine and N-monopropylamine. In their proposed reaction mechanism, these alkylamines result from excessive hydrogenation and dehydration of initially formed O3 and O2 substrates and amines. As a consequence, these harsh reaction conditions additionally led to undesirable glycerol hydrogenolysis products such as 1,2PG, EG and MeOH. Under optimized conditions (48 h, 200 °C, 10 MPa H2, and an ATS molar ratio of 6
:
1), the selectivity toward these alkylamines, PZ derivates and hydrogenolysis products were 51%, 8% and 19%, respectively, at full glycerol conversion.240
In the second activation strategy, glycerol is dehydrated into either acetol or 3-hydroxypropanal, which can subsequently undergo amination. In a study conducted by Safariamin et al., the dehydrative amination of glycerol was carried out using DMA as the reactant in a fixed bed reactor equipped with a silica-supported heteropolyacid catalyst (Cs2.5H0.5PMo12O40).230 This research primarily targeted the amino ketone components (Scheme 4, I4) derived from acetol and 3-hydroxypropanal, as the catalyst lacked any inherent hydrogenation capacity. The experimental results, however, demonstrated only the occurrence of 1DMA-2-propanone, the α-amino ketone derived from the acetol-isomer lactaldehyde. These findings suggest that the catalyst, under applied conditions, facilitated both the selective dehydration of the primary hydroxyl groups of glycerol and the isomerization of acetol to lactaldehyde. Under optimized conditions (reactant flow of 10 L h−1, 250 °C, and an ATS molar ratio of 1.5
:
1) a 1DMA-2-propanone selectivity of 70% was achieved at a glycerol conversion of 47%.230 Ding et al. further optimized this strategy and elaborated on the mechanism as they explored the same reaction with two different Zr-MCM-41-supported heteropolyacid catalysts (i.e., H3PW12O40 and H6P2W18O62).231 Next to 1DMA-2-propanone, the reaction also produced N,N-dimethyl-1-amino-3-propanone (1DMA-3-propanone, Table 1 entry 30), the β-amino ketone derived from 3-hydroxypropanal. Based on the presence of trace amounts of acrolein, the researchers proposed an alternative mechanism for the formation of 1DMA-3-propanone. According to this pathway, glycerol undergoes two consecutive dehydration reactions resulting in acrolein. Subsequently, acrolein preferentially undergoes hydroamination at its unsaturated carbon site rather than amine addition at its carbonyl group, yielding 1DMA-3-propanone. Under optimized reaction conditions (GHSV = 3 h−1, 300 °C, ATS molar ratio of 2.5
:
1, full glycerol conversion), both heteropolyacid catalysts favored the formation of 1DMA-3-propanone over 1DMA-2-propanone. In the dehydrative amination catalyzed by the heteropolyacid H3PW12O40, the selectivities of 1DMA-3-propanone and 1DMA-2-propanone were 62% and 33%, respectively. The use of the heteropolyacid H6P2W18O62 additionally enhanced the product distribution in favor of 1DMA-3-propanone. In this reaction, the selectivities of 1DMA-3-propanone and 1DMA-2-propanone reached 81% and 11%, respectively. Ding et al. related this difference in selectivity to the relative amount of Brønsted acid sites in both catalysts. Glycerol, so they postulated, would preferentially be dehydrated into 3-hydroxypropanal on Brønsted acid sites, whereas glycerol dehydration would favorably produce acetol on Lewis acid sites. In accordance with this hypothesis, the heteropolyacid with relatively more Brønsted acid sites resulted in a higher selectivity toward 1DMA-3-propanone.231 Dai et al. reported a glycerol amination process that seems to balance between the two activation strategies.241 In this process, glycerol is reacted with morpholine into the α-amino ketone component 1-morpholine-2-propanone (Scheme 4, I4) using a Cu–Ni/AlOx catalyst in the presence of K2CO3. Although the authors provided no mechanistic insights, the formation of the amino ketone product indicates that glycerol has undergone dehydrative C–C cleavage during the reaction, directly or after dehydrogenation into glyceraldehyde. The presence of both the heterogeneous Cu–Ni/AlOx catalyst and the inorganic base K2CO3 were required to obtain excellent activity and selectivity. At a morpholine conversion of 91%, a quantitative selectivity of 99% was achieved by conducting the reaction in 1,4-dioxane for 12 h, at 150 °C, under an Ar atmosphere, and a sub-stoichiometric ATS ratio of 0.2
:
1. Performing the same reaction in absence of K2CO3 reduced both the conversion and selectivity to 80% and 41%, respectively.241
The direct reductive amination of glucose, resulting in glucamine-based products, has been studied throughout time.242,243 In 1940, Wayne and Adkins reported the straightforward formation of glucamine (Table 1 entry 16) from glucose with a NH3–MeOH solution in the presence of a RANEY® Ni hydrogenation catalyst.227 An isolated glucamine yield of 26% was obtained when conducting the reaction for 1 h, at 100 °C, 15 MPa H2, and an ATS molar ratio of 5
:
1. They attributed this poor yield to the purification step as they commented that the difficulty in obtaining glucamine was not in the amination reaction but solely in the isolation of the product.227 Recently, Seddig et al. obtained a N,N-diethylglucamine (DEGA, Table 1 entry 17) yield of 95% in the reductive amination of glucose with N,N-diethylamine.228 This excellent yield was obtained by performing the reaction in MeOH for 18 h, at 45 °C, 9 MPa H2, an ATS molar ratio of 3
:
1, and a 5 wt% Ru/C hydrogenation catalyst. Carrying out the reaction in H2O instead of MeOH drastically slowed down the reaction and additionally led to a significantly diminished DEGA yield of 35%.228
The other approach, referred to as reductive aminolysis in the literature, involves the formation of shorter aliphatic amine products. BASF has patented an aminolysis process that applies to both sorbitol and glucose.229 By employing a dehydrogenation–hydrogenation catalyst (e.g., RANEY® Ni, Cu–Ni–Co/ZrO2) and aqueous NH3, the substrates were converted into the diamines EDA and 1,2PDA, as well as various heterocyclic PZ-related amines. Under tested conditions (32 h, 200 °C, 20 MPa, and an ATS molar ratio of 32
:
1) and full glucose conversion, the amination of glucose catalyzed by RANEY® Ni resulted in equivalent yields of EDA and 1,2PDA, 15% and 13%, respectively, alongside a cumulative yield of 23% for the PZ-derivatives. The same reaction conducted with sorbitol yielded a similar product distribution, with yields of EDA, 1,2PDA and PZ-derivatives amounting to 8%, 12% and 20%, respectively.229 In their work, Boulos et al. expanded the substrate scope from acetol to fructose.222 They explored the reductive aminolysis of fructose with aqueous NH3 using a bimetallic Ru–W2C/C (7.5 wt% Ru and 36 wt% W2C). Under tested reaction conditions (3 h, 180 °C, 7.5 MPa H2, an ATS molar ratio of 80
:
1) full fructose conversion yielded a wide range of amine and oxygenate products in trace amounts: MEA (5%), EDA (1%), 2A1P (1%), 1,2PDA (1%), EG (1%), and 1,2PG (1%).222 The fundamental mechanistic insights of this aminolysis reaction were clarified by Pelckmans and co-workers (Scheme 6).213,214,244,245 They reasoned that the retro-aldol C–C scissions in the substrate are induced by the amine reactant itself, mimicking the mechanism of (retro-)aldolase enzymes. To start, the amine reactant performs a nucleophilic attack on the carbonyl of the substrate, forming a zwitterionic iminium intermediate through dehydration. Subsequently, two distinct reaction pathways can occur. On the one hand, this iminium intermediate can undergo intramolecular proton transfer, yielding an amino sugar alcohol product upon hydrogenation of the imine/enamine intermediate. On the other hand, this iminium intermediate can undergo amine-facilitated retro-aldol condensation, forming a C2-enamine intermediate and a smaller α-hydroxy carbonyl. The latter component can re-enter the reaction as a substrate, whereas the C2-enamine proceeds via the established O2 amination reaction pathway (Scheme 4), resulting in an ethanolamine or ethylene polyamine product. The proposed pathway was verified via theoretical DFT calculations and supported by experimental data. For example, carbohydrate hydrogenolysis was experimentally excluded as a cause of C–C scission as sorbitol was not converted under applied reaction conditions.213,244 Advantageously, the amine-facilitated retro-aldol condensation can be carried out at temperatures significantly lower than the typical retro-aldol temperatures of around 200 °C. As a result, this approach mitigates numerous temperature-induced side reactions. Notably, besides the formation of these retro-aldol-derived C2 amines, so-called C3 amines, such as the diamine 1,2TMPDA and the α-propanolamine 1DMA2P, were also observed. Based on their structure, these C3 amines essentially originate from the amination of pyruvaldehyde or acetol species that can be formed in situ via the retro-aldol condensation of fructose or xylose (as depicted in Scheme 1). Although the reaction mechanism remains unclear, the authors still provided some preliminary findings. In theory, glucose–fructose isomerization prior to amination could be a major pathway. However, the reductive aminolysis of glucose and fructose led to the same product distribution of C2 and C3 amines, indicating that fructose is not the main precursor of the C3 amines. Approximately 75% of formed aliphatic amines were C2 amines when using both substrates under reductive aminolysis conditions (1 h, 130 °C, 7.5 MPa H2, Ru/C hydrogenation catalyst, aqueous DMA, ATS molar ratio of 12
:
1). Alternatively, the reductive aminolysis of xylose did result in a 50–50 distribution of C2 and C3 amines, which strongly relates with its retro-aldol product distribution. Noteworthy, diamines were preferentially formed over alkanolamines in both C2 and C3 amines for each substrate. This phenomenon is most likely attributed to the retro-aldol requirements, such as an elevated reaction temperature and a high ATS molar ratio.214 Furthermore, the choice of solvent significantly affected the product yields and selectivity. Using MeOH instead of H2O as the solvent enhanced the total yield of all amine products and steered the selectivity more in favor of C2 amines relative to C3 amines. All these insights were combined in an optimization experiment (1 h, 130 °C, 8.5 MPa H2, commercial Ni oxide hydrogenation catalyst, 2 M DMA MeOH solution, ATS molar ratio of 8
:
1), yielding 66% of the C2 diamine TMEDA and minor amounts of the C3 diamine 1,2TMPDA (7%), the C2 ethanolamine DMEA (4%) and the C3 α-propanolamine 1DMA2P (5%). Additionally, the solvent-free reductive amination of glucose with MMEA, serving both as amine reactant and solvent, (2 h, 130 °C, 8.5 MPa H2, commercial Ni oxide hydrogenation catalyst) yielded a remarkable 84% product yield of the C2 polyamine N,N′-bis(2-hydroxyethyl)-N,N′-dimethylethylenediamine (BHEDMEDA, Table 1 entry 20). This notably high yield was attributed to the formation of a stable, cyclic C2-enamine adduct, namely a heterocyclic 5-membered oxazolidinic compound, favoring the subsequent formation of BHEDMEDA through hydrogenation.213
:
1).203 The overall yield, from cellulose to MEA, amounted to 10%. Boulos et al. performed cellulose valorization with 30 wt% W2C/C in hot water (235 °C) for 30 minutes and 4 MPa H2, targeting acetol formation. An acetol yield of 12% was obtained after purification. Reductive amination of this recovered acetol with aqueous NH3 using a Ru–W2C/C (7.5 wt% Ru and 36 wt% W2C) catalyst yielded 18% 2A1P, resulting in an overall yield, from cellulose to 2A1P, of 2%.222
This chemical absorption process involves the reversible, temperature-dependent reaction of CO2 with an aqueous amine solution. In a typical set-up, a CO2-rich gas stream is pumped through an absorption column where CO2 reacts with an aqueous amine solution at temperatures around 30–60 °C and atmospheric pressure, generating a CO2-lean gas stream and a CO2-rich amine solution. Subsequently, the CO2-rich amine solution is sent to a desorption column where CO2 is released from the amine absorbent upon heating, typically by steam. This regeneration step is usually carried out around 120–140 °C and results in a concentrated CO2 stream and a lean amine solution that can be recycled back to the absorption unit for a new absorption–desorption cycle.250 The mechanism of CO2 absorption is influenced by the type of amine. Primary and secondary amines following a zwitterion mechanism, forming a carbamate and a protonated amine upon reacting with CO2. Stoichiometrically, one CO2 molecule reacts with two amine molecules, yielding a maximum CO2 loading of 0.5 mol CO2/mol amine:
| CO2 + 2R1R2NH ⇌ R1R2NCOO− + R1R2NH2+ |
On the other hand, tertiary amines, which lack a nucleophilic proton, function as base catalysts, resulting in the formation of bicarbonate through CO2 hydration. Consequently, the theoretical maximum CO2 loading of tertiary amines is 1 mol CO2/mol amine:
| CO2 + H2O + R1R2R3N ⇌ HCO3− + R1R2R3NH+ |
From a kinetic point of view, primary and secondary amines generally demonstrate significantly higher CO2 absorption rates (i.e., one or two orders of magnitude higher) compared to tertiary amines. Thermodynamically, carbamates are more stable compounds than bicarbonate, leading to higher heat of reaction values for primary and secondary amines than tertiary amines. Therefore, tertiary amines are more readily regenerated than primary and secondary amines. Another important parameter to evaluate the performance of an amine absorbent is the cyclic capacity. It is defined as the difference between the CO2 concentration in the rich and lean amine solution and thus combines the CO2 loading and heat of reaction of the amine absorbent. The cyclic capacity is characteristic for a specific amine absorbent but also strongly depends on reaction conditions such as gas flow. Additionally, an ideal amine absorbent should also be resistant to degradation, non-volatile, non-toxic, non-corrosive, cheap, sustainable, and maintain low viscosity; properties which are not always taken into account.249,251
Aqueous solutions containing 20–30 wt% MEA and MDEA have been established as benchmark absorbents for primary/secondary and tertiary amines, respectively. These two reference solutions illustrate the tradeoff between fast absorption kinetics and ease of regeneration. The primary amine MEA readily absorbs CO2, however, CO2 desorption requires a substantial amount of energy. On the other hand, CO2 absorption proceeds slower with the tertiary amine MDEA, but less energy is required to desorb CO2.250,252 In the literature, various strategies have been investigated to address this tradeoff, aiming to reduce the energy required for CO2 desorption while maintaining favorable absorption kinetics. These strategies focus either on the reactor configuration,253 the use of a catalyst254,255 or the amine absorbent. In general, the latter strategy is approached by developing either new effective aqueous amine absorbents or so-called water-lean amine solutions. Both approaches will be discussed in more detail in following subsections.
Tertiary amines, on the other hand, generally suffer from slow absorption kinetics. Multiple researchers have conducted screening experiments in the search for tertiary amines with faster absorption rates compared to the benchmark MDEA. In their study, Chowdhury and co-workers identified four better-performing aliphatic alkanolamines than MDEA, namely N,N-diethylethanolamine (DEEA), N,N-diethyl-3-amino-1,2-propylene glycol (3DEA1,2PG), N,N-diethyl-3-amino-1-propanol (3DEA1P), and N,N-dimethyl-1-amino-2-propanol (1DMA2P).264 In addition to 1DMA2P, El Hadri et al. also found that the β-propanolamine N,N-dimethyl-3-amino-1-propanol (3DMA1P) and the diamine N,N,N′,N′-tetramethyl-1,3-propylenediamine (1,3TMPDA) outperformed MDEA in terms of absorption rate.258 Xiao et al. drew similar conclusions as Chowdhury et al. and El Hadri et al. as they reported 3DMA1P and DEEA as interesting tertiary amine absorbents.265 Consistent with the primary and secondary amine absorbents, also various heterocyclic piperidine- and pyrrolidine-derived tertiary amines outperformed the MDEA in terms of absorption rate.264,266,267 From a mechanistic point of view, one could intuitively reason that the absorption rate predominantly correlates with the basicity of the amine, i.e., the corresponding pKa value. In practice, however, this straightforward relationship is rather limited and not entirely compelling.267,268 Recently, Rozanska et al. developed an empirical and predictive model to quantitatively assess the absorption rate of tertiary amines.269 In their model, the key determinants for the reaction rate were the concentrations of CO2 and OH− and the Gibbs free energy of activation of the reaction between these two species. Hence, the pKa value of the amine absorbent indirectly influences the absorption rate by affecting the concentration of the OH− species via acid–base chemistry.269 In a follow-up study, Orlov et al. successfully employed this model by screening 100 structurally diverse tertiary amines. This screening verified existing experimental reaction rates and additionally highlighted pyrrolidinol (e.g., 1-ethyl-3-pyrrolidinol (EPOL)) as a promising yet unexplored class of tertiary amines.270
Despite all research interests, it is still challenging to obtain an amine that combines the fast absorption kinetics of primary/secondary amines and the ease of regeneration of tertiary amines. Consequently, amine blends, which contain two or more amines with complementary properties, have gained attention as a suitable solution. Currently, the blend of PZ and AMP is the best-known absorbent formulation. The blend of these two absorbents exceeds the individual amines in terms of absorption rate, ease of desorption and cyclic capacity.249,271 In addition to the PZ/AMP formulation, PZ has been employed as a rate-enhancing additive for various aqueous tertiary amines including MDEA.270,272 The effectiveness of these amine blends is demonstrated by the fact that almost all industrial amine-based absorption technologies utilize commercial amine blends such as KS-1 (MHI), Cansolv (Shell) and OASE (BASF).250,252,273
In the context of this Review, a noteworthy water-lean approach involves the substitution of aqueous amine solutions with a tailor-made single amine absorbent system (Fig. 4). Since no additional solvent is present, the amine absorbent should be liquid both in the absence and presence of CO2 while preventing a substantial increase in viscosity. Furthermore, the amine absorbent should at least contain one primary/secondary amino group to form carbamates upon CO2 absorption as no bicarbonate can be formed in the absence of water.276 Barzagli et al. investigated a number of N-alkylated ethanolamines as potential single-component absorbents. Among these, N-monobutylethanolamine (MBEA) stood out as the most promising absorbent due to its high absorption efficiency, high boiling point (i.e., low volatility), thermal stability and moisture tolerance.277 Recently, Heldebrant and co-workers have explored various single-component systems in a series of publications.278–280 In their initial work, they presented six promising single-amine absorbents based on computational screening via molecular simulations.278 Subsequently, they experimentally evaluated two of these amines, namely N-(2-ethoxyethyl)-3-morpholinopropyleneamine (2EEMPA)279 and N-(2-ethoxyethyl)-N′,N′-diisopropylethylenediamine (2EEDiPEDA).280 Comparing the two, 2EEDiPEDA exhibited a lower viscosity and stronger affinity for CO2, relative to 2EEMPA.279,280 Through a comprehensive techno-economic analysis, they estimated that employing the 2EEDiPEDA absorbent could potentially lead to a 20% reduction in the overall capture cost when compared to the commercially available Cansolv absorbent.280
The altering ionic strength can be exploited to efficiently separate or purify water-soluble organic compounds from an aqueous environment. In the CO2-lean solvent, the organic solute is highly soluble due to the ionogen acting as a hydrotrope. In the CO2-rich solvent, however, the ionic strength increases and the organic solute is salted out because the ionogen–solute interaction changes from attractive to repulsive.285 Mercer et al. have experimentally illustrated this salting-out effect by separating THF from an aqueous solution.286,287 Interestingly, these studies have postulated a number of structural requirements for the amine ionogen as it strongly affects the performance of the SW. First, tertiary and bulky secondary amines are preferred as they exclusively form bicarbonate salts instead of carbamate salts. The formation of carbamate salts is detrimental as it complicates the reversibility of the reaction and leads to the formation of fewer ions, thus, decreasing the ionic strength. Furthermore, using a polyamine ionogen will lead to a higher ionic strength than a monoamine ionogen as each amino group can enhance the ionic strength upon protonation.286 Second, incomplete protonation of the amino group(s) of an ionogen has an adverse effect on the performance of the SW. Consequently, the basicity of the amine (i.e., pKa) plays a vital role. If the basicity of the amine is too low, it will not be fully protonated in the presence of CO2. Conversely, if the basicity is too high, the amine will already be partially protonated in the CO2-lean aqueous solution. These lower and upper pKa limits are dependent on the amine concentration, temperature and CO2 pressure.288 In this regard, polyamines with a two-carbon linkage between the different amino groups tend to perform poorly. The protonation of one amino group diminishes the basicity of the adjacent amino group(s), rendering it unprotonated in the carbonated solution. On the other hand, polyamines with a three- or four-carbon linkage display an improved performance because the longer linkage ensures that each amino group can undergo protonation.287 In line with these insights, the best-performing ionogens in the studies of Mercer et al. were propylene polyamines, namely the diamine 1,3TMPDA and the tetramine N,N,N′,N′′,N′′′,N′′′-hexamethyltripropylenetetramine (HMTriPTA). Under reaction conditions (THF-to-H2O wt ratio of 1
:
1, 0.8 molal amine loading, 30 min, 25 °C), a THF separation of 82% and 85% was achieved by employing 1,3TMPDA and HMTriPTA, respectively, while both amines retained for more than 99% in the aqueous phase.286,287 By elaborating on this salting-out effect, SW can also be used as a reaction medium in a chemical process, facilitating the separation of the organic product after the reaction (Fig. 6A). For example, Püschel et al. performed an auto-tandem reductive hydroformylation reaction in a SW medium.289 Noteworthy, they employed the ethanolamine DEEA both as a catalytic ligand and as an ionogen in the SW. After completion of the reaction, CO2 was added to the reaction system in order to separate the alcoholic products from the aqueous phase containing DEEA and the catalyst. In this way, an alcohol yield of 99% and a turnover frequency of 764 h−1 were successfully achieved.289
An effective SHS must fulfill two primary requirements. First, the SHS should be able to fully dissolve the targeted hydrophobic compound in the absence of CO2. Second, the presence of CO2 should trigger the SHS to move completely toward the aqueous phase. These two requirements can be quantified by two intrinsic parameters, namely the octanol–water partition coefficient (log
Kow) and the basicity (pKa). In general, all tertiary and bulky secondary monoamines with log
Kow values between 1.2 and 2.5 and pKa values between 9.5 and 11 are applicable as SHSs.292 Amines with log
Kow values lower than 1.2 are miscible with water and do not result in a biphasic system, while amines with log
Kow values higher than 2.5 remain non-water-miscible regardless of the applied CO2 pressure. On the other hand, amines with pKa values below 9.5 are not easily protonated by the carbonated water, whereas those with pKa values above 11 lack reversible behavior under mild conditions.292 The most commonly studied monoamine as an SHS is N,N-dimethylcyclohexylamine (DMCHA). For example, DMCHA has been employed as an SHS to extract lipids from algae,293,294 phospholipids from dairy295 and the carotenoid astaxanthin from bacteria.296 Furthermore, Samori et al. employed DMCHA as an SHS to successfully recycle polyethylene and aluminum from multilayer packaging materials.297
In addition to monoamines, polyamines have also been explored as suitable SHSs. However, polyamines exhibit some differences in properties compared to monoamines. For example, polyamine SHSs generally require larger log
Kow values than monoamines, as they partition more favorably into the aqueous phase. Consequently, the use of polyamine SHSs can lead to an enhanced separation as the residual polyamine amount in the hydrophobic phase is reduced compared to monoamines. One drawback associated with polyamine SHSs is their relatively longer transition time when switching between the hydrophobic and hydrophilic states, in comparison to monoamine SHSs.298 The diamine N,N,N′,N′-tetraethyl-1,3-propylenediamine (1,3TEPDA) is an example of a frequently studied SHS. 1,3TEPDA has been used in multiple extraction studies, for example in the extraction of lipids from algae299 or extraction of heavy oil in oil-solid separation.300 Besides their use in extraction processes, SHSs can also be used in chemical reactions. A case in point is the work of Viner et al., who employed the ethanolamine N,N-dibutylethanolamine (DBEA) both as a solvent and recoverable base catalyst in the transesterification of soybean oil to long-chain fatty acid methyl esters (FAMEs). They achieved a very good FAME yield of 80–85% along with an excellent DBEA recovery rate of approximately 92%.301
The polymerization and crosslinking of these resins occur in the presence of so-called curing agents or hardeners as they irreversibly transform the epoxy resins into a solid, infusible and insoluble three-dimensional thermoset network. The curing agent plays a pivotal role in determining the type of chemical bonds formed and the degree of crosslinking. Furthermore, the curing process can be either catalytic or co-reactive. In a catalytic curing process, the curing agent functions as a catalyst, activating another curing agent or the homopolymerization of the epoxy resin. In a co-reactive curing process, on the other hand, the curing agent acts as a reactive co-monomer and is incorporated into the polymeric network via polyaddition. Consequently, the choice of curing agent has a direct impact on the properties of the final epoxy polymer product.305 A wide scope of basic and acidic curing agents has been extensively studied and industrially applied.302–305 Notably, aliphatic amines stand out as a prominent group within this diverse range of curing agents.
In the co-reactive polyaddition mechanism (Fig. 8A), the curing agent performs a nucleophilic addition onto the epoxide functionality of the epoxy resin, resulting in the formation of a hydroxyl group. This polyaddition process continues until all nucleophilic amine sites have either reacted or become unreactive (e.g., due to steric hindrance). In order to perform effective crosslinking, the curing agent should be a polyamine containing at least two amino groups.302–305 Recently, Mora et al. evaluated the reactivity of different types of primary and secondary polyamine curing agents.314 The reactivity of the curing agent depends on both its nucleophilicity and steric hindrance. In general, primary polyamines are presumed to be more reactive than secondary polyamines due to steric hindrance. Additionally, primary aliphatic polyamines are considered to be more reactive than their cycloaliphatic and aromatic counterparts. Among the primary aliphatic polyamines, DETriA and TriETA are regarded as the most reactive aliphatic amines due to the presence of two chain-end primary amino groups and one or two internal secondary amino groups, respectively.314 In another study by the same research group, primary ethanolpolyamines emerged as a potentially valuable, yet insufficiently explored type of highly reactive aliphatic polyamines. The researchers related the enhanced reactivity of these primary ethanolpolyamines to their ability to form additional hydrogen bonds with the epoxy reactant through their hydroxyl group.315 Secondary aliphatic amines are another type of underexplored curing agent. For example, little is known about the relative reactivity of N-methylated secondary aliphatic polyamines compared to primary aliphatic polyamines. Although more sterically hindered than primary aliphatic polyamines, N-methylation increases the nucleophilicity of these secondary aliphatic polyamines. In this regard, ethanolpolyamines, such as the DETriA adduct N-(2-monohydroxyethyl)-diethylenetriamine (MHEDETriA), are an interesting type of polyamines as they possess a primary amino group and a reactivity enhancing hydroxyl group.302,314 Noteworthy, preliminary research also suggests that this type of curing agent demonstrates reduced skin-sensitizing effects compared to the more common primary aliphatic polyamines.316
Tertiary amines, unable to perform polyaddition, catalyze the anionic homopolymerization of the epoxy resins (Fig. 9A). Through their Lewis basicity, tertiary amines activate either the epoxy monomers itself or another curing co-catalyst.314 In addition to commonly used aliphatic and aromatic monoamines (e.g., TriEA and benzyldimethylamine), various alkanolamines, including DMEA, DEEA and N,N-dimethyl-2-amino-2-methyl-1-propanol (DMAMP), are employed as catalytic curing agents.303–305,312
The polyaddition reaction of isocyanate and polyol leads to the linear urethane (or carbamate) link characteristic for PUR. In addition, isocyanate can undergo a plethora of alternative reactions with other active hydrogen compounds present in the reaction system (Fig. 10A). A second essential linear polyaddition reaction yields urea through the condensation of isocyanate with a primary or secondary amino group. The presence of these amines in the system can be deliberate or result from the reaction of isocyanate with water. When isocyanate reacts with water, carbamic acid is initially formed, which then spontaneously decomposes into an amine accompanied by the elimination of CO2. The formed CO2 expands and thereby promotes the formation of the porous structure in foams. In this regard, the formation of urea and CO2 is known as the blowing reaction, while the formation of the rigid urethane bond is often referred to as the gelling reaction. The formed urethane and urea groups retain active hydrogen atoms in their structure and are therefore capable of engaging in crosslinking reactions with isocyanate, yielding allophanates and biurets, respectively. In addition to polyaddition reactions, isocyanate can also oligomerize, resulting in cyclic structures such as uretdione, isocyanurate and uretonimine.317,318,322 Consequently, catalysis plays a crucial role in selectively controlling each of these reactions as they all distinctively contribute to the final properties of the polymer. In general, two categories of catalysts are used: organometallic Lewis acid catalysts, with organotin compounds as most prominent class, and Lewis base tertiary amines.324 The latter will be discussed in more detail in the scope of this Review.
In recent years, the use of traditional tertiary amines, such as triethylenediamine (TriEDA), DMCHA and bis-(2-dimethylaminoethyl)ether (Fig. 10B), has progressively declined in industrial applications. These amines possess relatively high volatility and are susceptible to oxidative degradation over time, which combined results in significant emissions of harmful volatile organic compounds (VOCs) and associated undesirable odors.318,329 This limitation has prompted the development of nonvolatile catalysts such as reactive catalysts and autocatalytic polyols, which are both designed to chemically bind into the polymer matrix using isocyanate-reactive groups. Reactive catalysts are tertiary amines functionalized with a hydroxyl or primary/secondary amino group.324,327 In contrast to traditional tertiary amine catalysts, larger quantities of reactive catalysts are required as they become less effective when incorporated into the polymer network. Furthermore, the choice of the reactive group strongly affects the catalytic activity. For example, reactive catalysts with a secondary hydroxyl group will exhibit a prolonged catalytic activity compared to those containing a primary hydroxyl group as they react more slowly with the polymer matrix. However, this advantage is offset by the risk of never being incorporated into the network. Conversely, a reactive catalyst with a primary or secondary amino group is highly likely to integrate into the polymer network, but it may rapidly lose its catalytic effectiveness. Some examples of commercially important reactive catalysts are given in Fig. 10C.330–332 Autocatalytic polyols go a step further as they are polyols functionalized with catalytic sites. Similarly to traditional polyols, autocatalytic polyols are typically produced by reacting a cyclic ether or dicarboxylic acid with an initiator, in this case being a reactive tertiary amine catalyst.317,333,334
Atom transfer radical polymerization (ATRP), independently developed by Matyjaszewski337 and Sawamoto338 in 1995, is one of the most robust and widely used methods of RDRP. In ATRP, a broad range of monomers (e.g., styrenes, acrylonitrile, (meth)acrylates, (meth)acrylamides) can be polymerized into well-defined and uniform polymers applicable in various applications. Over the years, several companies have successfully commercialized ATRP-derived polymers.339
From a mechanistic perspective, ATRP is a catalytic reversible-deactivation method wherein the activation and deactivation of radicals occur through a concurrent atom and electron transfer reaction regulated by a catalyst (Fig. 11A). A successful ATRP reaction requires a minimal amount of termination reactions, uniform growth of all chains, and fast initiation coupled with rapid reversible deactivation. These three requirements all heavily rely on the choice of catalyst as it regulates the equilibrium dynamics between active and dormant species (i.e., kact, kdeact and KATRP). The catalyst is typically a homogeneous complex consisting of a transition metal and a ligand. While Cu is frequently employed as the transition metal, other transition metals (e.g., Ti, Fe, Ru, Co, Pd) have also been explored. In combination with Cu, nitrogen-containing ligands, particularly aliphatic tertiary polyamines and pyridine derivatives, stand out as the most active ligands.340,341 The aliphatic polyamine ligands connect to the interest of this review and will be addressed in more detail.
Consequently, the development of next-generation antibacterial QACs that are less susceptible to resistance development, is of utmost importance. An ideal next-generation QAC should meet four criteria: (i) high antibacterial activity, particularly against resistant bacteria, (ii) minimal toxicity, i.e., exhibiting high selectivity towards microbial cells over eukaryotic cells, (iii) resilience against the development of resistance, and (iv) biodegradability to avoid accumulation in the environment. In this regard, the research groups of Minbiole and Wuest have synthesized and assessed more than 200 QACs in the search for these next-generation QACs. Their research efforts have primarily focused on the development of multiQACs, characterized by the presence of more than one charged nitrogen atom.353,354 Among all tested multiQACs, aliphatic multiQACs are regarded as the most promising next-generation QACs. These multiQACs are obtained by straightforward quaternization of aliphatic tertiary polyamines such as TMEDA, PMDETriA, HMTriETA, 3(DMAE)A and tris(2-dimethylaminopropyl)amine (3(DMAP)A), and fulfill multiple of the predetermined criteria. First, various tested multiQACs outperformed the traditional monoQACs in terms of antibacterial activity. Notably, activity did not increase with the number of cationic centers, as multiple bis-, tri- and tetraQACs resulted in comparably excellent activities. Furthermore, multiQACs containing symmetric alkyl side chains with a carbon length between 12 and 14 exhibited the highest activity as this length is required to successfully penetrate and disrupt bacterial cell membranes. However, the most active compounds also displayed the highest toxicity.355,356 Second, experimental results indicated that aliphatic multiQACs, in contrast to monoQACs and aryl-containing QACs, were active against bacterial strains carrying QAC resistant genes,357 which is likely at least partly attributable to their increased affinity to the bacterial cell surface.358 Furthermore, no de novo resistance development was observed against aliphatic multiQACs after more than 500 generations. In contrast, resistance development was observed after a few hundred generations for mono- and bisQACs possessing aryl substituents.359 These results indicate that to counteract aliphatic multiQACs, bacteria need to evolve a resistance mechanism that differs from the mechanism used against conventional QACs.353 Third, these multiQACs can become “soft” antibacterials that are designed to biodegrade after a certain time or trigger by incorporating cleavable amide- or ester-containing side chains in their structure. All of these soft compounds were stable in water, but the ester-QACs rapidly decomposed in any sort of buffered solution while the amide-QACs only decomposed in acidic media. Interestingly, several of these soft multiQACs retained their excellent antibacterial activity.360 Finally, these multiQACs are among the most potent QAC-based biofilm eradicators published to date. Both the polycationic character and the presence of the alkyl chains are vital for this activity.359,361 Biofilms are complex three-dimensional communities of microorganisms and contribute to over 80% of all microbial infections. Furthermore, bacteria in biofilms are inherently more tolerant to antibacterial treatments, making it extremely difficult to treat and eradicate the pathogenic biofilm effectively.362 The development of multiQACs with biofilm-eradicating properties is very promising but still requires more insights into the mechanism of action and a significant reduction in their toxicity. Overall, mutiQACs possess the potential to become the next-generation antibacterial QACs.354 A summary of the most promising antibacterial multiQACs and their preparation methods are given in Table 2.
| Component | Yielda | Antibacterial activityb | Toxicityc | Biofilm eradicationd | ||
|---|---|---|---|---|---|---|
| a QAC product yield after purification. b Minimum inhibitory concentrations (MIC) against Pseudomonas aeruginosa (PA), Staphylococcus aureus (SA) and methicillin-resistant Staphylococcus aureus (MRSA). c Lysis20 values represent the compound concentration at which 20% or less of red blood cells are lysed. d Minimum biofilm elimination concentration (MBEC) against MRSA. N.R. = not reported. Results obtained from Minbiole et al.355,356,359–361,363 Amine multiQACS that have been produced from (hemi)cellulose-derived oxygenates are framed in green, whereas amines that potentially could be produced from these oxygenates are framed in dashed green. | ||||||
| [%] | MIC [μM] | Lysis20 [μM] | MBEC [μM] | |||
| PA | SA | MRSA | MRSA | |||
| Common monoQAC | ||||||
| BAC | 63 | 8 | 32 | 63 | >200 | |
| MultiQACs | ||||||
| TMEDA |
|
|||||
| 12,12 | 94 | 4 | 1 | 0.5 | 8 | 75–100 |
| E-12,12 | 77 | 32 | 2 | 4 | 16 | N.R. |
| A-13,13 | 44 | 2 | 1 | 0.5 | 8 | N.R. |
| PMDETriA |
|
|||||
| 12,0,12 | 95 | 4 | 1 | 0.5 | 8 | 75–100 |
| 12,1,12 | 90 | 1 | 1 | 1 | 16 | 50 |
| HMTriETA |
|
|||||
| 12,0,0,12 | 93 | 4 | 1 | 1 | 4 | 100 |
| 12,3A,3A,12 | 91 | 2 | 1 | 1 | 8 | 150 |
| 3(DMAE)A |
|
|||||
| 12,12,12 | 82 | 8 | 1 | 2 | 8 | >200 |
| 3(DMAP)A |
|
|||||
| 12,12,12 | 99 | 4 | 0.5 | 0.5 | 4 | 200 |
| 12,12,12,3A | 94 | 2 | 1 | 1 | 4 | 100 |
In the state of the art, this product selectivity challenge is managed by consciously fine-tuning two aspects of the reaction system: (i) the reaction conditions and (ii) the catalytic system. On the one hand, reaction conditions such as temperature and H2 pressure strongly affect product selectivity. For example, retro-aldol condensation and dehydrogenation, both endothermic reactions, benefit from an elevated reaction temperature, whereas hydrogenation is favored under an increased H2 pressure. On the other hand, the intrinsic properties of the catalytic system determine which competitive key reactions are promoted. For instance, the presence of transition metals in the catalytic system is essential to facilitate (de)hydrogenation, which require noble (e.g., Ru, Pt) or non-noble metals (e.g., Cu, Ni), as well as retro-aldol condensation, which is catalyzed by tungsten-group metals. In addition, the presence of acid or base sites strongly influences the selectivity of the catalytic system. Acid sites favor dehydration, while basic sites facilitate both isomerization and retro-aldol condensation. Furthermore, acid–base pair sites improve the dehydrogenation activity of the catalytic system. In the state of the art, two successful approaches have been described in terms of catalytic system. It can either consist of one integrated multifunctional catalyst containing all required properties or a binary system in which two catalysts possess complementary properties.
These mechanism-derived handles can be grouped in a set of general strategies to selectively steer carbohydrate upgrading toward a variety of oxygenates.
In the state of the art, five main control handles have been investigated: (i) the catalytic system (i.e., catalyst and co-catalyst selection), (ii) process design (i.e., one-step or two-step processes), (iii) reaction temperature, (iv) amine-to-substrate (ATS) molar ratio, and (v) solvent choice. While the first three handles are also pivotal in the selectivity challenge of (hemi)cellulose valorization, the latter two are specific to the selectivity challenge in catalytic reductive amination. To date, this bottom-up methodology has been applied to the reductive amination of GA and acetol. In other words, cross-pollination of information between the two first parts of the holistic value chain remains limited to these two substrates, indicating a substantial opportunity to broaden the substrate scope.
Another notable future research direction relates to further expanding the aliphatic amine product scope. Of the three types of aliphatic amines, only aliphatic heterocyclic amines, such as piperazine and its derivatives, have not been systematically studied. From an academic standpoint, their selective synthesis would contribute to an even more profound understanding of the reaction pathway, while from an industrial standpoint, these compounds are indispensable in various applicative domains.
A final future research direction, which is also valid for lignocellulose valorization, involves the evolution from lab-scale reactions to industrialization by upscaling the process. This transition is accompanied by a set of new priorities and research topics. Some potential topics include the use of highly concentrated industrial feedstock solutions, catalyst development with emphasis on catalyst recycling and stability, reactor configuration (e.g., batch, fed-batch, or a continuous set-up), downstream processing, etc. Furthermore, the development of an industrial process introduces new perspectives and evaluation criteria. In addition to selectivity and productivity, a potentially viable industrial process will be assessed using a multitude of criteria, including economics, sustainability, health and safety, work-up requirements, etc. underscoring the importance of a techno-economic analysis and life cycle assessment as decision-making tools when upscaling the process.
The growing significance of sustainability within the chemical industry has led to increased awareness regarding health and safety requirements. For example, (eco)toxicity has become an important evaluation criterion that should be considered in the development of novel aliphatic amines in various domains since it is a genuine concern for certain prevailing commercial amines. Furthermore, the development of bio-based monomers has gained profound research interest in recent years. However, a polymer can only be labeled fully bio-based if every component originates from biomass, including (reactive) aliphatic amine catalysts.
In this part of the holistic value chain, cross-pollination of information between different domains could also be valuable. Challenges of a certain domain could already be well-established structure–activity principles in another domain. For example, while amine blush, oxidative degradation and volatility of aliphatic amines are emerging and unresolved topics in PUR chemistry, they have been extensively investigated as fundamental principles in carbon capture.
| 1,2DA3P | 1,2-Diamino-3-propanol |
| 1,2PDA | 1,2-Propylenediamine |
| 1,2PG | 1,2-Propylene glycol |
| 1,2TMPDA | N,N,N′,N′-Tetramethyl-1,2-propylenediamine |
| 1,3PG | 1,3-Propylene glycol |
| 1,3TEPDA | N,N,N′,N′-Tetraethyl-,1,3-propylenediamine |
| 1,3TMPDA | N,N,N′,N′-Tetramethyl-1,3-propylenediamine |
| 1A2P | 1-Amino-2-propanol |
| 1DMA2P | N,N-Dimethyl-1-amino-2-propanol |
| 2A1,3PG | 2-Amino-1,3-propylene glycol |
| 2A1P | 2-Amino-1-propanol |
| 2EEDiPEDA | N-(2-Ethoxyethyl)-N′,N′-diisopropylethylenediamine |
| 2EEMPA | N-(2-Ethoxyethyl)-3-morpholinopropyleneamine |
| 2iPA1P | N-Isopropyl-2-amino-1-propanol |
| 3(DMAE)A | Tris(2-dimethylaminoethyl)amine |
| 3(DMAP)A | Trsi(2-dimethylaminopropyl)amine |
| 3A1,2PG | 3-Amino-1,2-propylene glycol |
| 3DEA1,2PG | N,N-Diethyl-3-amino-1,2-propylene glycol |
| 3DEA1P | N,N-Diethyl-3-amino-1-propanol |
| 3DMA1P | N,N-Dimethyl-3-amino-1-propanol |
| AMP | 2-Amino-2-methyl-1-propanol |
| AMT | Ammonium metatungstate |
| ATRP | Atom transfer radical polymerization |
| ATS molar ratio | Amine-to-substrate molar ratio |
| BAC | Benzalkonium chloride |
| BHEDMEDA | N,N′-Bis(2-hydroxyethyl)-N,N′-dimethylethylenediamine |
| CCUS | Carbon capture utilization and/or storage |
| CPC | Cetylpyridinium chloride |
| CTAB | Cetyltrimethylammonium bromide |
| DBEA | N,N-Dibutylethanolamine |
| DDAC | Dimethyldodecylammonium chloride |
| DEA | Diethanolamine |
| DEEA | N,N-Diethylethanolamine |
| DEGA | N,N-Diethylglucamine |
| DETriA | Diethylenetriamine |
| DHA | Dihydroxyacetone |
| DMA | Dimethylamine |
| DMAMP | N,N-Dimethyl-2-amino-2-methyl-1-propanol |
| DMCHA | N,N-Dimethylcyclohexylamine |
| DMEA | N,N-Dimethylethanolamine |
| DMPZ | N,N′-Dimethylpiperazine |
| DMSO | Dimethyl sulfoxide |
| EDA | Ethylenediamine |
| EDC | Ethylene dichloride |
| EG | Ethylene glycerol |
| EO | Ethylene oxide |
| EPOL | 1-Ethyl-3-pyrrolidinol |
| GA | Glycolaldehyde |
| HMF | 5-Hydroxymethylfurfural |
| HMTriETA | N,N,N′,N′′,N′′′,N′′′-Hexamethyltriethylenetetramine |
| HMTriPTA | N,N,N′,N′′,N′′′,N′′′-Hexamethyltripropylenetetramine |
| MBEA | N-Monobutylethanolamine |
| MBEC | Minimum biofilm elimination concentration |
| MDEA | N-Methyldiethanolamine |
| MEA | Monoethanolamine |
| MEEA | N-Monoethylethanolamine |
| MeOH | Methanol |
| MHEDETriA | N-(2-Monohydroxyethyl)-diethylenetriamine |
| MIC | Minimum inhibitory concentration |
| MiPEA | N-Monoisopropylethanolamine |
| MMA | Monomethylamine |
| MMEA | N-Monomethylethanolamine |
| MRSA | Methicillin-resistant Staphylococcus aureus |
| PA | Pseudomonas aeruginosa |
| PMDETriA | N,N,N′,N′′,N′′-Pentamethyldiethylenetriamine |
| PTriA | 1,2,3-Propylenetriamine |
| PUR | Polyurethane |
| PZ | Piperazine |
| QAC | Quaternary ammonium compound |
| RDRP | Reversible-deactivation radical polymerization |
| SA | Staphylococcus aureus |
| SHS | Switchable hydrophilicity solvent |
| SW | Switchable water |
| THF | Tetrahydrofuran |
| TMA | Trimethylamine |
| TMEDA | N,N,N′,N′-Tetramethylethylenediamine |
| TriEA | Triethanolamine |
| TriEDA | Triethylenediamine |
| TriEPA | Triethylenepentamine |
| TriETA | Triethylenetetramine |
| TriMAEEA | N,N,N′-Trimethylaminoethylethanolamine |
| TriMEDA | N,N,N′-Trimethylethylenediamine |
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4cs00244j |
| This journal is © The Royal Society of Chemistry 2024 |