Open Access Article
Aminatun
*a,
Faika Hanum S.b,
Djoni Izak R.a,
Sofijan Hadic,
Tahta Amrillahd and
Che Azurahanim Che Abdullahe
aStudy Program of Physics, Department of Physics, Faculty of Science and Technology, Universitas Airlangga, Surabaya, Indonesia. E-mail: aminatun@fst.unair.ac.id
bStudy Program of Biomedical Engineering, Department of Physics, Faculty of Science and Technology, Universitas Airlangga, Surabaya, Indonesia
cStudy Program of Chemistry, Department of Physics, Faculty of Science and Technology, Universitas Airlangga, Surabaya, Indonesia
dStudy Program of Nanotechnology Engineering, Faculty of Advanced Technology and Multidiscipline, Universitas Airlangga, Surabaya, Indonesia
eInstitute of Nanoscience and Nanotechnology, Universiti Putra Malaysia, 43400, UPM Serdang, Selangor, Malaysia
First published on 3rd April 2023
Knee injuries are musculoskeletal system injuries, including the Anterior Cruciate Ligament (ACL). ACL injuries are most common in athletes. This ACL injury necessitates biomaterial replacement. It is sometimes taken from the patient's tendon and a biomaterial scaffold is used. The use of biomaterial scaffolds as artificial ACLs remains to be investigated. The purpose of this study is to determine the properties of an ACL scaffold made of polycaprolactone (PCL)–hydroxyapatite (HA) and collagen with various composition variations of (50
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45
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5), (50
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40
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10), (50
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35
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15), (50
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30
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20), and (50
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25
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25) wt%. The scaffold was created using the electrospinning method with a voltage of 23 kV, a needle–collector distance of 15 cm, and a solution flow rate of 2 mL h−1. The average fiber diameter in all samples was less than 1000 nm. The model with the best characterization was PCL
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HA
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collagen with a weight-to-weight (wt%) ratio of 50
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45
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5 and an average fiber diameter of 488 ± 271 nm. The UTS and modulus of elasticity for braided samples were 2.796 MPa and 3.224 MPa, respectively, while the non-braided samples were 2.864 MPa and 12.942 MPa. The estimated time of degradation was 9.44 months. It was also revealed to be non-toxic, with an 87.95% viable cell percentage.
In the last four decades, tissue engineering has emerged as an area of study. Tissue engineering aims to restore, maintain, or improve the function of damaged or lost tissues as a result of physiological, pathological, or mechanical conditions or trauma by developing biological replacements or reconstructing the tissues.2 Combining biomaterials such as scaffolds, stem cells, and growth factors will produce medically applicable tissue engineering products. The three factors, known as the tissue engineering triad, are inseparable: scaffold, stem cells, and growth factors. They resemble the regeneration of cells, tissues, and organs that occurs naturally.
Through the development of scaffolds, materials science has played a significant role in this process. The scaffold is a medium or framework that provides an environment for stem cells or other cells to adhere, proliferate, and differentiate, ultimately resulting in the formation of the desired tissue. The scaffold must be designed with the appropriate properties for its intended function, and its surface must have the correct morphology for cell attachment and differentiation.3
Engineered tissue for ACL injuries must possess the same biomechanical properties as the original ACL tissue in order to reconstruct the injury properly. Biopolymer is an excellent material that is frequently used to reconstruct damaged tissue. Biopolymers typically used for tissue reconstruction must also possess excellent biodegradability.4 However, biodegradable biopolymers must be carefully considered in terms of biocompatibility, as these properties can have toxic effects during degradation.5
One of the biopolymers employed in tissue engineering is polycaprolactone (PCL). With a modulus of elasticity between 0.21 and 0.44 GPa,6 PCL is very ductile and provides low stiffness. PCL is a polymer with excellent biocompatibility and degradation characteristics. PCL has a significantly lower rate of degradation than PLA, PGA, and PLGA.7 Two years are required for PCL to completely degrade.8 PCL has additional benefits, such as reducing local acidification and inflammation.9 Vascular, bone, cartilage, nerve, skin, and esophageal tissue are among the many applications of PCL in tissue engineering.10
To give PCL bioactive properties, hydroxyapatite must be added. Hydroxyapatite (HA) is the most abundant mineral in human bone. HA is frequently employed in biomedical implant applications or for tissue reconstruction and regeneration. HA possesses excellent bioactivity and osteoconductive properties. It is anticipated that the addition of HA to ACL reconstruction will stimulate cell growth in the femur and tibia, which are the scaffold's attachment sites so that the bone can integrate with the scaffold. HA is the most thermodynamically stable calcium phosphate ceramic compound in solution; its pH, temperature, and chemical composition are most similar to those of physiological fluids.11 In addition to HA, collagen must be added in order to match the Extracellular Matrix (ECM). Collagen has been used extensively to promote cell growth and differentiation during tissue formation. As the most abundant protein in the human body, collagen serves as physical support in tissues by occupying intercellular spaces, not only as structural support for regulating cells in connective tissue but also as a mobile, dynamic, and flexible substance that is essential for cellular behavior and network function.3 Collagen is also bio-inductive, possesses mechanical properties that are compatible with ECM, and is biodegradable, which makes it a popular choice for clinical applications. Multiple studies have demonstrated that collagen can enhance cell adhesion, promote bone cell proliferation, and enhance osteogenic cell differentiation. In addition, collagen dramatically increases the initial adhesion of the periosteal segment, which facilitates cell development and handling efficiency during implantation.
On the basis of the preceding information, the purpose of this study was to investigate the effect of variations in the composition of HA and collagen on the PCL–HA–collagen scaffold on a number of characteristics, including fiber surface morphology, fiber size, mechanical strength, degradation rate, and cytotoxicity. Electrospinning is used to create fibers because the ACL is anatomically composed of dense bands of collagen fibers. Electrospinning produces fibers with advantageous characteristics, such as high porosity, a large surface area, and continuous and quite long lengths.12
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| Fig. 1 Schematic of methods to fabricate and characterize hydroxyapatite–polycaprolactone–collagen bone scaffold. | ||
000), hydroxyapatite (HA), and collagen (fish collagen). Chloroform and DMF from Merck, distilled water, Phosphate Buffered Saline (PBS) solution supplied by Oxoid, and 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyl tetrazolium bromide were used as solvents in the synthesis procedure (MTT). Electrospinning device from Genlab HK-7, Fourier transform infrared spectroscopy (FTIR-spectrophotometer) Shimadzu IRTracer-100, Scanning Electron Microscope (SEM) Hitachi FLEXSEM 1000, universal testing machine Shimadzu AGS 1kNX, and ELISA reader were utilized during the characterization process.
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5), B (50
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10), C (50
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15), D (50
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20), and E (50
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25
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25) (wt%) at a solution concentration of 10% (w/v). The PCL was dissolved in chloroform, the HA in distilled water, and the collagen in distilled water. A magnetic stirrer was used to mix and stir the respective solutions for 2 hours.In addition, fiber formation by electrospinning was carried out. The electrospinning process used a high voltage of 23 kV, a distance of 15 cm between the tip of the needle and the collector, and a flow rate of 2 mL h−1. The solution began to flow through the fibers that produce needles. The electric field influences the fibers' trajectory, causing them to deposit on the aluminum foil. The procedure was repeated until the syringe was empty. Electrospun fibers were the end result of the electrospinning process. They were cut to various sizes based on the requirements of the test.
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In addition, Eagle media cells and MTT reagent were added, then transferred to a microplate 96 and incubated at 37 °C for four hours. Each measurement was performed thrice. To stop the reaction, DMSO was added to each well, which was then vortexed for 5 minutes to achieve homogeneity. Repeating each sample four times. With the aid of an ELISA reader, the optical density (OD) was determined. Eqn (5) was used to calculate cell viability.
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| Fig. 2 Fiber electrospinning process (a) fiber on aluminum foil (b) dogbone fiber and (c) braided fiber for mechanical testing. | ||
O stretch group in the wave number region 1724.29–1724.36 cm−1 served as the identifier for PCL. In addition, the presence of the C–O stretch at a wavenumber of 1105.21–1107.14 cm−1 indicates PCL characteristics. The hydroxyapatite characteristic was the PO43− group at wavenumber 960.55 cm−1.14 Additional markers include the CO32− group at wave numbers 1415.75–1417.68 and 1463 cm−1.14 In addition, the collagen marker is identified by an amide III group (N–H bend) in the wave number region of 1240.23 cm−1.
| Functional group | Bonds | Standard value wavenumber (cm−1) | Wavenumber (cm−1) | ||||
|---|---|---|---|---|---|---|---|
| Sample A | Sample B | Sample C | Sample D | Sample E | |||
| Ester carbonyl group within PCL | C O stretch |
1730–1700 | 1724.36 | 1724.36 | 1726.29 | 1726.29 | 1726.29 |
| C–O stretch | 1260–1000 | 1107.14 | 1105.21 | 1107.14 | 1105.21 | 1105.21 | |
| Collagen, amide II | N–H bend | 1550 and 1500 | 1240.23 | 1240.23 | 1240.23 | 1240.23 | 1240.23 |
| Inorganic ions in HA | PO43− | 1100–900 | 960.55 | 960.55 | 960.55 | 960.55 | 960.55 |
| CO32− | 1490–1410/880–860 | 1415.75 | 1463 | 1417.68 | 1417.68 | 1417.68 | |
Based on Fig. 4, the diameter of the fibres is presented in Table 2.
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HA
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collagen composition
| Sample name | PCL : HA : collagen composition (wt%) |
Fiber diameter range (nm) | Average fiber diameter (nm) |
|---|---|---|---|
| A | 50 : 45 : 5 |
203–1535 | 488 ± 271 |
| B | 50 : 40 : 10 |
201–1210 | 482 ± 192 |
| C | 50 : 35 : 15 |
145–1047 | 433 ± 154 |
| D | 50 : 30 : 20 |
114–1078 | 401 ± 162 |
| E | 50 : 25 : 25 |
145–689 | 365 ± 104 |
Table 2 revealed that the fiber diameter varied, with the diameter decreasing as the collagen content increased. The light–dark area fraction was also determined using SEM analysis that we have tabulated in Table 3.
| Sample | PCL : HA : collagen composition (wt%) |
Dark fraction (%) | Light fraction (%) |
|---|---|---|---|
| A | 50 : 45 : 5 |
56.43 | 43.57 |
| B | 50 : 40 : 10 |
57.40 | 42.60 |
| C | 50 : 35 : 15 |
59.72 | 40.28 |
| D | 50 : 30 : 20 |
60.91 | 39.09 |
| E | 50 : 25 : 25 |
64.15 | 35.85 |
The value of the dark fraction represented an area completely void of fiber. This value was affected by the collagen content percentage of the scaffold. Collagen is essential for hydroxyapatite binding.17 Due to the high collagen concentration in the composite solution, the collagen does not perfectly combine with the hydroxyapatite. Greater the collagen concentration in a solution, the smaller the diameter produced (Table 2). Because collagen is a polyelectrolyte or an ionized linear polymer with a large number of functional groups, its presence can increase the conductivity of polymer solutions. The resulting fiber will be more delicate and have a smaller diameter as the conductivity of the solution increases. When the fiber diameter decreases, the fibers are oriented more randomly, resulting in a lower fiber density and a larger empty area (Table 3).
| Sample name | PCL : HA : collagen composition (wt%) |
Braiding | Non Braiding | ||||
|---|---|---|---|---|---|---|---|
| Ultimate tensile strength (UTS) (MPa) | Strain | Young's modulus (MPa) | Ultimate tensile strength (UTS) (MPa) | Strain | Young's modulus (MPa) | ||
| A | (50 : 45 : 5) |
2.79 | 1.25 | 3.22 | 2.86 | 1.49 | 12.94 |
| B | (50 : 40 : 10) |
2.14 | 1.42 | 3.13 | 2.70 | 1.34 | 11.61 |
| C | (50 : 35 : 15) |
2.02 | 1.62 | 2.54 | 2.58 | 1.29 | 7.99 |
| D | (50 : 30 : 20) |
1.81 | 1.72 | 2.49 | 1.54 | 1.21 | 7.84 |
| E | (50 : 25 : 25) |
1.71 | 1.69 | 1.79 | 0.99 | 0.92 | 3.79 |
According to the linear regression results in Fig. 7, the rate of degradation of each sample corresponds to the gradient value of each regression equation. Based on the regression equation, it is also possible to predict when the entire scaffold will be completely degraded, assuming a constant degradation rate. Table 5 displays the results of the calculation of the degradation rate and the estimated time-out for each sample. The degradation rate of the scaffold must correspond to the formation of ligaments. The rate of cell proliferation will be disrupted if degradation occurs too rapidly. In contrast, if the rate of degradation is too slow, it will interfere with the tissue's biological function.22
PCL : HA : collagen composition (wt%) |
Sample | Degradation rate (g per day) | Estimated degradation time (months) |
|---|---|---|---|
50 : 45 : 5 |
A | 6 × 10−5 | 9 |
50 : 40 : 10 |
B | 8 × 10−5 | 9 |
50 : 35 : 15 |
C | 9 × 10−5 | 7 |
50 : 30 : 20 |
D | 1 × 10−4 | 6 |
50 : 25 : 25 |
E | 1 × 10−4 | 6 |
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25
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25 exhibited the highest cell viability. This result is the result of multiple factors; in the sample, the addition of collagen, which can facilitate fibroblast growth and tissue regeneration, allows BHK cells to perform cell activity more effectively.
O stretch group. As a result, the synthesis of PCL–HA–collagen scaffold in the form of fiber via the electrospinning process was deemed successful.16
PCL samples containing hydroxyapatite and collagen had a rougher surface morphology than PCL samples lacking hydroxyapatite and collagen. Further analysis using ImageJ software revealed that the average fiber diameter ranged between 365 and 488 nm (Table 2). Nanostructures have a high surface area ratio, allowing for more cell attachment space than other structures. Furthermore, fibers with a diameter of 1000 nm can increase the activity of cells in forming an extracellular matrix.23
Mechanical strength is an important property of scaffolding, especially for ACL. The ACL is a ligament that acts as a back and front movement barrier as well as a knee stabilizer. To perform this function, you must have a high modulus of elasticity and a low UTS. Similarly, one of the parameters that must be considered on the ACL scaffold is the mechanical property. Mechanical strength (modulus of elasticity and UTS) increased with increasing hydroxyapatite composition in PCL
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HA
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collagen scaffold samples. However, the results are still insufficient to match the mechanical strength of the human ACL. The addition of hydroxyapatite to collagen can increase the scaffold's modulus of elasticity and UTS.24 Braiding approach should be able to improve the mechanical properties of the scaffold.13,25 However, our braiding process has failed to increase the mechanical strength value. This is presumably due to the fact that the process is done manually. Therefore, one bond is not perfectly interwoven with another, in contrast with previous report of braided scaffold fabricated using braiding machine to form a perfect braided scaffold.26
The presence of collagen in the sample causes the degradation rate to be faster, resulting in a higher quality of mass degraded in the sample. This is due to the fact that collagen interacts with water more easily than PCL and HA. Furthermore, collagen is a polymer with amorphous properties. Ligaments can regenerate for a period of 6–8 months. As a result, in this study, the appropriate degraded samples were C, D, and E.27
A live cell percentage of more than 60% is required for tissue engineering.28 The samples in this study had a percentage value of living cells above 60%, indicating that the sample does not have toxic properties. Based on the results of the above characterizations, the PCL
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HA
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collagen fiber scaffold has the potential as an ACL scaffold. However, mechanical strength needs to be increased.
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5 PCL
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HA
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collagen. This sample's fiber diameter ranges from 203 to 1535 nm, with a mean fiber diameter of 488 ± 271 nm. The UTS value and modulus of elasticity for the braided sample were 2.796 MPa and 3.224 MPa, whereas they were 2.864 MPa and 12.942 MPa, respectively, for the unbraided sample. They estimated a total of 9.44 months of mass exhaustion. It contains 87.95% of living cells and is non-toxic.
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