Nayantara K.
Wagh‡
a,
Dong-Hyung
Kim‡
a,
Chi Ho
Lee
b,
Sung-Hae
Kim
a,
Han-Don
Um
c,
Joseph Sang-Il
Kwon
b,
Sambhaji S.
Shinde
*a,
Sang Uck
Lee
d and
Jung-Ho
Lee
*a
aDepartment of Materials Science and Chemical Engineering, Hanyang University, Ansan, Republic of Korea. E-mail: jungho@hanyang.ac.kr; physics.sambhaji2006@gmail.com
bArtie McFerrin Department of Chemical Engineering, Texas A&M Energy Institute, College Station, Texas 77843, USA
cDepartment of Chemical Engineering, Kangwon National University, Chuncheon, Gangwon-do 24341, Republic of Korea
dSchool of Chemical Engineering, Sungkyunkwan University, 2066 Seobu-ro, Jangan-gu, Suwon, Gyeonggi-do 16419, Republic of Korea
First published on 15th May 2023
The rational design of wide-temperature operating Zn–air batteries is crucial for their practical applications. However, the fundamental challenges remain; the limitation of the sluggish oxygen redox kinetics, insufficient active sites, and poor efficiency/cycle lifespan. Here we present heterointerface-promoted sulfur-deficient cobalt-tin-sulfur (CoS1−δ/SnS2−δ) trifunctional electrocatalysts by a facile solvothermal solution-phase approach. The CoS1−δ/SnS2−δ displays superb trifunctional activities, precisely a record-level oxygen bifunctional activity of 0.57 V (E1/2 = 0.90 V and Ej=10 = 1.47 V) and a hydrogen evolution overpotential (41 mV), outperforming those of Pt/C and RuO2. Theoretical calculations reveal the modulation of the electronic structures and d-band centers that endorse fast electron/proton transport for the hetero-interface and avoid the strong adsorption of intermediate species. The alkaline Zn–air batteries with CoS1−δ/SnS2−δ manifest record-high power density of 249 mW cm−2 and long-cycle life for >1000 cycles under harsh operations of 20 mA cm−2, surpassing those of Pt/C + RuO2 and previous state-of-the-art catalysts. Furthermore, the solid-state flexible Zn–air battery also displays remarkable performance with an energy density of 1077 Wh kg−1, >690 cycles for 50 mA cm−2, and a wide operating temperature from +80 to −40 °C with 85% capacity retention, which provides insights for practical Zn–air batteries.
New conceptsFlexible solid Zn–air batteries demonstrate important promise as effective energy storage technologies for electric transport and portable electronics owing to their high energy-to-cost ratios, intrinsic safety, and wide-temperature operations. However, the sluggish kinetics of the cathodes, resistance against broad temperatures, high discharge–charge polarizations, and unsatisfactory service lifespan for oxygen electrochemical reactions during the charge–discharge processes limit the commercialization. In this work, we synthesized asymmetric CoS1−δ/SnS2−δ interface-promoted electrocatalysts with superior electronic couplings and numerous reactive sites using two-step solvothermal/pyrolyzation processes, which demonstrate outstanding trifunctional catalytic activities and long-term stability towards the ORR, OER, and HER. The CoS1−δ/SnS2−δ interfaces display the lowest oxygen reversibility overpotential of 0.57 V to obtain realistic Zn–air batteries. Flexible solid-state Zn–air batteries with CoS1−δ/SnS2−δ and CBC interfaces demonstrate a high energy density of 256 Wh kgcell−1 including all active and inactive components of fabricated cells, high operating rates of 50 to 100 mA cm−2, and a wide working temperature range from +80 to −40 °C with harsh operations, outperforming the commercial LIBs and DOE/Battery Consortium, USA 2025 targets. Furthermore, alkaline ZABs demonstrate a record-breaking power density of 249 mW cm−2 and cycle life of above 1000 cycles at 20 mA cm−2. |
Pt-, Ir/Ru-based alloys or oxides are preeminent for the ORR, OER, and hydrogen evolution reaction (HER). However, scarcity, high cost, poor electrochemical stability, and single-functional activity limit widespread industrialization.11,12 Extensive efforts have been devoted to determining the ORR/OER/HER trifunctional catalysts regarding heteroatom-doped carbon, carbon-based composites, metal oxides, sulfides, nitrides, hydroxides, phosphides, and perovskites with unusual/comparable activities with noble-metals.1–4,7–20 However, the actual ZAB performances remain unsatisfactory under practical operating conditions due to the incapability of three-phase boundary electrochemical functions, underperforming catalytic activities/stabilities even for lower current densities, and limited accessibility for fabrication processes. Therefore, the rational construction of robust non-precious trifunctional advanced catalysts with outstanding activities for realizing high-performance solid/liquid ZABs under harsh operating conditions remains challenging.21,22
Typically, the electrochemical reactions (ORR, OER, and HER) determine the multistep intermediates (desorption/adsorption subclasses) by large energy barriers that demand multiscale controlled crystal and electronic structures, and chemical stoichiometries of electrocatalysts to obtain ideal reaction pathways by appropriate binding to key intermediates with the Sabatier principle.23,24 Transition metal catalysts (i.e., multishells, alloys, and heterojunctions) can enlarge the strengths and adsorption sites for different reaction intermediates with promising flexible multifunctional and synergetic interactions. Metal sulfides (layered/non-layered, WS2, MoS2, and MxSy where M= Co, Fe, Cu, Ni, etc.) have emerged as exciting candidates for building effective catalysts. Introducing promoters such as Cu, Ni, or Co can considerably increase the catalytic activities by providing more active sites of two transition metals compared to simple binary metal chalcogenides. However, the self-oxidation brings about structural and morphological collapse, which leads to instability of the catalysts.25–27
First, combining metal species and defect engineering can manifest the underlying intrinsic activities for reasonable adsorptions. Secondly, multiple heterointerface engineering can jointly modify the electronic properties of cations by breaking limitations for selectivity and activities for both core and shell materials. Thus, it is critical to construct interfacial structures to obtain the desirable catalytic functionalities. According to theoretical and experimental reports, heterointerfaces comprise: (1) Gibb's free energy modifications, (2) regulations for density of states at the Fermi level of the components, (3) abundant active site preferences, (4) interfacial coupling effects and charge transfer, (5) interfacial dislocations and structural discontinuities that induce the surface binding energies by intermediate moieties, and 6. appropriate catalytic kinetics.28–30 Thus, heterointerface engineering has been regarded as a promising strategy for the rational design of electrocatalysts.
Furthermore, there are two types of interfacial structures for heterogeneous catalysts: the boundary interface (oxide/oxide, metal/oxide, metal/sulfide, and sulfide/sulfide etc.) and active species anchored with a supporting conductive matrix interface (metal/C, metal-based catalysts/C etc.).24 Since the boundary interface controls the lattice structure, spatial distribution, conductivity, and active sites, it has a favorable impact on the electrochemical performances. In comparison, the conducting C support leads to severe agglomeration and instability of the catalysts with corrosive CO and CO2 formation. Recently, cobalt-based sulfides (CoSx) showed considerable electrochemical properties for the HER or OER. Theoretical calculations also predicted that CoSx offers favorable heterointerfaces for sulfides/oxides that can promote charge transfer through S-bonds due to severe reduction in the kinetic energy barriers for the nano-interfaces.26 Interactions among Sn in SnS2 and S in metal sulfides enhance the active catalytic sites owing to an increment of open metals and S-vacancies on the basal planes and edge sites. Furthermore, Sn-metal has weak hydrogen binding capacity compared to transition metals. The highest occupied d-orbital in Sn-metal deteriorates the bond strength of M*–OH, which can boost oxygen functionality to accelerate the OER/ORR processes.31,32 In this context, the appropriate configuration of well-designed heterointerface materials can be an admirable approach to attain exceptional specific activities by modulating physicochemical properties.33 Furthermore, such interactions promote dispersion and stability during electrolysis. In particular, electrochemical reactions occur at three-phase interfaces relating to the solid-phase electrode, liquid-phase electrolyte, and gas-phase feedstock. Beyond the three-phase interfaces, it cannot perform intrinsic catalytic activity. Therefore, designing advanced electrocatalysts with numerous robust multiphase interfaces is the fundamental challenge for achieving higher utilization efficiency of the catalysts and ZAB performances.
In this work, we report a scalable and facile strategy to fabricate CoS1−δ/SnS2−δ heterointerfaced high-performance trifunctional electrocatalysts in alkaline environments. It reveals advanced electrocatalysts by constructing multi-integrated distinct active species with synergistic influences. Accordingly, it demonstrated outstanding intrinsic ORR (half-wave potential of 0.90 V), OER (overpotential of 1.47 V at 10 mA cm−2), and HER (41 mV at 10 mA cm−2) activities and remarkable long-term durability. The lowest bifunctional overpotential gap (ΔE) of 0.57 V for 0.1 M KOH fulfills prominent oxygen bifunctional activity for high-performance, fast-charging, and low-charge/high-discharge voltages. Adopting CoS1−δ/SnS2−δ as the air cathode for alkaline ZABs shows comprehensive merits, including a high power density of 249 mW cm−2, the smallest discharge–charge overpotential of 0.70 V at 20 mA cm−2, and long cycle life of over 1000 cycles. Moreover, flexible solid-state Zn–air batteries work in a wide temperature range from +80 to −40 °C, and at high power and energy densities of 229 mW cm−2 and 1077 Wh kg−1, showing a cycle life of over 690 cycles at 25 °C and 264 cycles at −40 °C for 50 mA cm−2.
:
1 v/v) under sonication for 30 min. After that, 115 mg of sodium sulfide was added to the above reaction mixture under magnetic stirring for 15 min to obtain homogeneous suspensions. Then, hydrazine hydrate (200 μl) was slowly poured into the reaction mixture with vigorous sonication for 15 min. After that, the reaction suspension was transferred to a Teflon-lined autoclave and heat-treated at 180 °C for 12 h. After cooling to room temperature, the resulting blackish catalyst was collected by filtering, rinsed repetitively with deionized water, and then freeze-dried overnight under a vacuum. The CoS1−δ/SnS2−δ catalysts were achieved after heat treatment at 300 °C for 1 h under a nitrogen atmosphere and utilized for further characterization. For comparison, pristine CoS (120 mg cobalt chloride) and SnS2 (114 mg cobalt chloride) were also fabricated using similar experimental processes except for the insertion of tin chloride and cobalt chloride resources. Additionally, different compositions of Co and Sn with interfaces of Co0.2S1−δ/Sn1.8S2−δ, Co0.6S1−δ/Sn1.4S2−δ, Co1.4S1−δ/Sn0.6S2−δ, and Co1.8S1−δ/Sn0.2S2−δ were also prepared for comparison. Additional details are provided in the supplementary experimental methods (see ESI†).
:
1
:
2.85 (Table S3, ESI†). The surface morphologies and fine nanostructures for the CoS1−δ/SnS2−δ heterointerface-based electrocatalysts were determined using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It displays three-dimensional (3D) well-distributed cumulation of microspheres with a large rough surface, in which microspheres are coalesced from intersected and ultrathin nanosheets/nanoflakes of 3–16 nm thickness (Fig. 1a, b and Fig. S1, ESI†). These distinctive morphological structures of CoS1−δ/SnS2−δ heterointerface present abundant active site preferences by facilitating superior electrolyte penetrations/ion diffusions that also contribute to the profound degree of construction of nanointerface-based active sites to enhance the oxygen reactions. Pristine CoS and SnS2 catalysts show nanospherical particles and microspheres with numerous sheets. The HRTEM image displays the interlayered lattice fringes of 0.1689 nm and 0.6181 nm corresponding to the (110) and (001) crystal reflections, respectively, featuring the heterointerface of both CoS1−δ and SnS2−δ phases (Fig. 1b and c). The selected area electron diffraction (SAED) pattern manifests the well-defined crystalline structures in good agreement with the HRTEM image (Fig. 1c). High-angle annular dark-field scanning TEM (HAADF-STEM) and elemental maps present the altered distribution of Co, Sn, and S elements across the heterointerface (Fig. 1d). The high-resolution HAADF-STEM maps at the edge-sites (i.e., the specified area of interface) validate the interlayered structures of CoS1−δ and SnS2−δ phases (Fig. 1e).
Powder X-ray diffraction (XRD) patterns display two characteristic phases of SnS2 (Berndtite-2T) and CoS for the interfaced CoS1−δ/SnS2−δ catalysts along with hexagonal crystal structures (JCPDS: 065-3418 for CoS and JCPDS: 023-0677 for SnS2, Fig. 2a and Fig. S2, ESI†). The CoS1−δ/SnS2−δ displays the lattice parameters a = b = 3.368 Å and c = 5.17 Å for CoS1−δ and a = b = 3.649 Å and c = 5.899 Å for SnS2−δ, respectively. Furthermore, the CoS1−δ and SnS2−δ consist of P63/mmc and P
m1(164) space groups, respectively. The Raman spectra (Fig. S3, ESI†) display the characteristic peaks related to metallic hexagonal CoS for 469, 512, and 664 cm−1 corresponding to the E2g, F2g, and A1g vibrational modes, respectively.34,35 But, the intense peaks for 310 cm−1 and 224 cm−1 represent the A1g and E2g vibrational modes of SnS2.36,37 The reverse shifting of the diagnostic phase transitions implies the opposite charge transfers, which vindicates the formation of a heterointerface of CoS1−δ and SnS2−δ.34 X-ray photoelectron spectroscopy (XPS) was adopted to evaluate the surface chemical states, valence states, and chemical compositions (Fig. 2 and Tables S1, S2, ESI†), which indicates the prevalent oxidation states of Co, Sn, and S in CoS1−δ/SnS2−δ heterointerface-based catalysts. The elemental composition of CoS1−δ/SnS2−δ shows Co, Sn, and S of 21.41 at%, 21.68 at%, and 56.91 at%, in which lower S content confirms the S-vacancies by ∼5.1% (Tables S1 and S2, ESI†). Co 2p XPS spectra (Fig. 2b) display the characteristic spin–orbit 2p3/2 and 2p1/2 states of the Co–S bond (781.6 and 796.8 eV), Co2+ (785.6 and 800.7 eV) and satellites, respectively.3,38,39 The Sn 3d spectra (Fig. 2c) show significant peaks at 486 and 494.4 eV ascribed to the 3d5/2 and 3d3/2 states of Sn–S bonds with Sn4+ valence.40,41 The blue shifts for Sn 3d and Co 2p spin–orbitals in the CoS1−δ/SnS2−δ heterointerface compared to those of pristine CoS and SnS2 indicate the formation of strong interactions between CoS1−δ and SnS2−δ phases. S 2p XPS spectra (Fig. 2d) demonstrate the presence of metal sulfide (Co–S or Sn–S)-related characteristics peaks for 162.5 and 163.7 eV corresponding to the 2p3/2 and 2p1/2 core states.3,42 Structural and chemical characterizations suggest the favorable electron delocalization in the sub-lattices of sulfides, which illustrates the enhanced charge transfer mechanism for electrochemical reactions.10,43 The BET surface areas of CoS/SnS2, CoS, and SnS2 are 135, 112, and 65 m2 g−1 (Fig. S4, ESI†), respectively.
The presence of S vacancies is characterized by experimental techniques, as displayed in Tables S1 and S2 (ESI†). The HRTEM image displays the crystal lattice spacing of 0.1689 and 0.6181 nm corresponding to the (110) and (001) planes of the CoS1−δ and SnS2−δ phases. However, bulk CoS and SnS2 show 0.167 and 0.589 nm for the respective (110) and (001) planes. This enlarged lattice interlayer distance implies that the S vacancies cause the lattice distortions. Furthermore, the XRD patterns display the shifting of the (110) and (001) crystal planes towards lower diffraction angles compared to those of the pristine phases, which indicates the expansion of the interplanar distances between (Co–S or S–Sn–S) well consistent with the HRTEM results. The enlarged interlayer spacing is attributed to the weak van der Waals interactions due to the increased number of S-vacancies on the basal planes. The Raman results also clarify the XRD and HRTEM results. The Raman spectra display characteristic peaks of 469, 664, and 310, 224 cm−1 corresponding to the out-of-plane A1g and in-plane E2g vibration modes of CoS1−δ and SnS2−δ phases, whereas the pristine CoS and SnS2 spectra have peaks at 473, 669, and 315, 235 cm−1, illustrating the redshifts in the Co–S and Sn–S phonon modes in the basal planes. This is ascribed to the gradual decrease in the Co–S and Sn–S chemical bonds along with in-plane S vacancies.44,45
From the perspective of Zn–air batteries’ potential applications, the OER activities and robustness for the fabricated materials have been compared to those of commercial RuO2. The CoS1−δ/SnS2−δ delivers the lowest overpotential of 240 mV at 10 mA cm−2 related to those of RuO2 (330 mV), CoS (360 mV), SnS2 (430 mV), and previously reported OER catalysts (Fig. 4a and Table S4, ESI†). The Tafel slopes of CoS1−δ/SnS2−δ for the ORR and OER are 46 mV dec−1 and 55 mV dec−1, respectively, which are the lowest related to those of the Pt/C, RuO2, CoS, and SnS2 catalysts, demonstrating promising intrinsic ORR and OER kinetics processes (Fig. 4b). Furthermore, the overall bifunctional oxygen performance (ΔE = Ej=10 – E1/2, Fig. 4c) manifests the smallest overpotential of 0.57 V for CoS1−δ/SnS2−δ outperforming those of Pt/C (1.19 V), RuO2 (0.99 V), CoS, and SnS2, demonstrating the lowest polarization for oxygen electrochemistry. Fig. S8 (ESI†) displays paramount retention of the current response (95.5%) for CoS1−δ/SnS2−δ after 230 h compared to RuO2 (56%) after 19 h. LSV tests manifest negligible overpotential degradation (12 mV) for CoS1−δ/SnS2−δ after 8000 cycles, whereas RuO2 displayed drastic degradation in overpotential by 340 mV. This exceptional stability for CoS1−δ/SnS2−δ is because distinctive microstructures forming a strong heterointerface between CoS1−δ and SnS2−δ protect the active sites from dissolution or corrosion. The record-breaking reversible oxygen (ORR–OER) performance permits the CoS1−δ/SnS2−δ heterointerface, compared to those of champion electrocatalysts previously reported, standing for the best applicability for high-performance Zn–air batteries (Fig. 4d and Table S4, ESI†).1,2,5–27,46–50
![]() | ||
| Fig. 4 Trifunctional electrochemical performances. (a) OER LSV polarizations for the CoS1−δ/SnS2−δ hetero-interface related to those of SnS2, CoS, and reference RuO2 materials. (b) Tafel plots for both ORR and OER electrochemical kinetics for CoS1−δ/SnS2−δ, SnS2, CoS, Pt/C, and RuO2 materials. (c) Oxygen bifunctional polarizations of hetero-interface-based catalysts related to those of Pt/C, RuO2 and pristine SnS2 and CoS materials. (d) State-of-the-art of oxygen bifunctional reversibility (ΔE) of CoS1−δ/SnS2−δ hetero-interfaced catalysts compared with those of the previous catalytic materials (for details see ESI† Table S4). (Conditions: 0.1 M KOH and geometrical surface area utilized for current density calibration.) (e) HER LSV profiles of the CoS1−δ/SnS2−δ hetero-interface compared to those of SnS2, CoS, and Pt/C materials. (f) i–t stability tests for CoS1−δ/SnS2−δ and Pt/C catalysts for their overpotentials. | ||
In addition, CoS1−δ/SnS2−δ displays superb catalytic performances for the HER and obtains the overpotential of 41 mV at 10 mA cm−2 comparable to Pt/C (33 mV) with negligible decay after 100 h of chronoamperometry response tests (Fig. 4e, f and Table S5, ESI†). Furthermore, it possesses a Tafel slope of 36 mV dec−1 related to that of Pt/C (35 mV dec−1, Fig. S9, ESI†), implying the Heyrovsky mechanism, in which hydrogen desorption from the catalyst surface is the rate-determining step.12,16,32,42 The fabricated catalysts follow the performances in the sequence of CoS1−δ/SnS2−δ > Pt/C > CoS > SnS2 for ORR, CoS1−δ/SnS2−δ > RuO2 > CoS > SnS2 for the OER, and Pt/C ≥ CoS1−δ/SnS2−δ > CoS > SnS2 for the HER, which illustrates significantly enhanced trifunctional activities.
To determine the structural and morphological insights of the catalysts during the ORR and OER catalytic processes, XRD, Raman, TEM, and EDS analyses were performed. Fig. S10 (ESI†) displays slight surface oxidation of CoS1−δ/SnS2−δ after the OER. In contrast, during the ORR process, XRD, Raman, TEM, and EDS (Fig. S11, ESI†) results did not show obvious variation in the structures, morphologies, and oxygen contents of CoS1−δ/SnS2−δ, demonstrating that no surface oxidation was observed on the surface of the catalysts during the ORR.
Based on these well-established structures, we theoretically evaluated the HER and OER/ORR overpotential values (ηHER and OER/ORR) using a free energy diagram (FED) approach for all possible active sites (Fig. S12, ESI†).1,56 The calculated results revealed that the heterojunction structure significantly lowered the HER and OER/ORR overpotentials (0.09 and 0.49/0.39 V), outperforming those of defect-free structures (Fig. 5b and c), and these values also represent competitive performances compared to conventional Pt and RuO2 for the HER/ORR and OER, respectively. Interestingly, the heterojunction structure could uniquely activate the HER and OER/ORR at the S and Co sites on the CoS1−δ side, respectively. Looking at the overall HER activity trend, firstly, the FED results in Fig. 5b showed that the S defects of the heterojunction structure significantly enhanced the HER performance compared to the defect-free structures. Such an activity increase was prominently featured in the CoS1−δ side compared to the SnS2−δ side, based on the following order of the overpotentials: Pt (0.06 V) < CoS1−δ/SnS2–S (−0.09 V) < CoS–S (0.24 V) < CoS/SnS2−δS (0.32 V). This result suggests that the additional strain to the defective heterojunction is essential to promote H* binding strength.
To understand the HER activity-dependence on the strain effect in detail, we explored their geometric and electronic features that could be changed when two structures were combined. From a geometric point of view, the heterojunction induced different structural stresses of the respective structures with specific strains of up to 6%. So, we artificially applied the tensile and compressive strains to the CoS and SnS2 structures to identify the systematic improvements in their HER activities. Then, we found that the greater the tensile strains to the CoS, the greater the H* binding strength improvement. In contrast, the compressive strains to the SnS2 weakened the H* binding strength (Fig. 5d). Additionally, the Bader charge analysis showed that the number of electrons accumulated in the S active sites became higher by increasing the tensile strains to the CoS, while the compressive strains to the SnS2 did not change significantly. Therefore, we note that the increased electron quantities can help in enhancing the HER activity by transferring more electrons from the S active sites to H* under more reductive environments. Our results demonstrated the critical role of the S active sites in promoting HER activity, and thus, we turned to investigate the p-orbital-dependence on the S defects and heterojunction to determine the filling of the anti-bonding state that can be generated when the H* binds on the active sites. Fig. 5e reveals that the p-band center of the S active sites in the CoS1−δ/SnS2 is shifted to a higher position than that of CoS, with the following order: CoS (−3.96 eV) < CoS1−δSnS2 (−1.72 eV). This suggests that the CoS1−δ/SnS2 has enhanced H* binding strength due to a less-filled anti-bonding state, whereas the CoS has weak H* binding strength due to a more filled antibonding state.
We also investigated the basis for differences in the OER and ORR performances between defect-free and heterojunction structures. Through the constructed free energy diagrams (FEDs) in Fig. 5c and Fig. S13–S15 (ESI†), we found that the heterojunction has the best OER/ORR activities, based on the following order of ηOER and ORR values: CoS1−δ/SnS2 (0.49 and 0.39 V) < CoS (1.90 and 0.65 V) < CoS/SnS2−δ (1.84 and 1.11 V). This activity trend suggested that the OER and ORR activities improved with the synergistic effect between the S defects and heterojunction, but this phenomenon was featured in Co sites of the CoS1−δ side, unlike the HER, which prefers S sites. This implies that the selective role of S and Co active sites can separate HER and OER/ORR catalysis.
To first uncover the reason for the enhanced OER performance on the Co sites, we investigated the thermodynamic FED results (Fig. 5c and Fig. S13, ESI†). We found that the potential-determining step (PDS) of the catalysts is the third step (ΔG3). This result is derived from the combination of strong O* and weak OOH* intermediates. The high OER activity should be accompanied by a decrease in the difference between their binding strengths. Hence, we focused on the PDS differences between defect-free and heterojunction structures. The results in Fig. S13 (ESI†) showed that the CoS1−δ/SnS2 structure has the lowest ΔG3 value (0.893 V), which leads to good OER activity competitive with the conventional RuO2 catalyst (ηOER = 0.43 V). However, from the theoretically emphasized ΔG3 value, one might wonder which of the O* and OOH* intermediates plays a more vital role in effectively decreasing the OER overpotential. Hence, we deeply explored their binding free energy changes between defect-free and heterojunction structures considering all possible active sites (Fig. 5e) and found that the OOH* binding strength increases much more significantly than the extent to which the O* binding strength is weakened on the Co sites of the heterojunction. Based on this theoretical evaluation, one can envision that the enhanced OOH* binding strength can highly influence the OER activity by reducing the ΔG3 value. Furthermore, we explored the electronic properties based on the charge density difference and partial density of states (PDOS) for the heterojunction because the binding strength of the intermediates is closely related to the valence orbital trend of active sites.56,57 As shown in Fig. S16 (ESI†), the charge difference revealed that the Co sites have positive charges, leading to efficient binding with O-based intermediates with negative charges compared to S sites with negative charges. The PDOS results showed that the Co sites of CoS1−δ/SnS2 have a significantly high d-band center compared to that of CoS, leading to enhanced OOH* binding strength via a less-filled antibonding state.
In contrast to the four-step pathway for the OER process, the ORR can proceed via either a four-step or two-step pathway, depending on the relative stability between O2* → OOH* and O2* → O*.54 To determine which way is more favorable, we compared their reaction-free energies (Table S6, ESI†) and found that the two-step pathway is more efficient, resulting in a significantly lower overpotential value on the Co sites (0.39 V, Fig. S14 and S15, ESI†), which is competitive with the conventional Pt catalyst (0.45 V). Using this pathway, we investigated the reason for the improved ORR activity on the Co sites of CoS1−δ/SnS2, especially rather than the Sn site of CoS/SnS2−δ.
Considering the essential O2 binding for the ORR process, we could correlate the activity difference between Co and Sn sites with their electronic configurations that play a critical role in the electron back-donation from occupied d-orbital to unoccupied π*-orbital, ultimately leading to the weakening of the double bond of O2. To enable strong back-donation of electrons, the metal site should have empty d-orbitals first to accept electrons from the O2*. However, the Sn4+ site (i.e., 4d10) of CoS/SnS2−δ has a fully-filled d-orbital compared to the Co2+ site (i.e., 3d7) of CoS1−δ/SnS2. Therefore, one can envision that the ORR process on Co2+ sites occurs more favorably by weakening the double bond of O2 through efficient electron back-donation between Co and O2. On the other hand, Sn4+ sites are inefficient even for the O2 binding step due to inefficient electron transfer, even though the O* binding is strong. Based on these theoretical investigations, we concluded that the CoS1−δ/SnS2 heterojunction exhibited superior trifunctional HER and OER/ORR activities on the separated S and Co active sites.
![]() | ||
| Fig. 7 Electrochemical performances for flexible ZABs. (a) Power densities, (b) galvanostatic discharge–charge polarizations for CoS1−δ/SnS2−δ and Pt/C +RuO2 cathodes with CBCs and Zn foil as solid electrolytes and anodes, respectively. (c) Discharge rate capacity performances for CoS1−δ/SnS2−δ and Pt/C +RuO2 cathodes from 10 to 100 mA cm−2. (d) Discharge capacity profiles. (e) Cycle life operations for CoS1−δ/SnS2−δ//CBCs//Zn cells for 50 mA cm−2 current density (time: 10 min per cycle). (f) Ragone plots projecting the state-of-the-art cell capacities and power/energy densities for the assembled CoS1−δ/SnS2−δ based cathodes related to those of reported superior flexible ZABs. Note that “a” and “b” denote the current density ranges applied for measurements for 1–5 mA cm−2 and 25–50 mA cm−2, respectively. (g) Cycle operations for different mechanical bent tests (0, 60, 120, and 180°) for 50 mA cm−2. (Conditions: cathode – CoS1−δ/SnS2−δ, electrolyte – CBCs,1 and anode – a Zn plate). | ||
Footnotes |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3nh00108c |
| ‡ NKW and DHK have made equal contributions. |
| This journal is © The Royal Society of Chemistry 2023 |