Open Access Article
Ryan
Zowada
a and
Reza
Foudazi
*b
aDepartment of Chemical and Materials Engineering, New Mexico State University, Las Cruces, New Mexico 88003, USA
bSchool of Sustainable Chemical, Biological, and Materials Engineering, University of Oklahoma, Norman, Oklahoma 73069, USA. E-mail: rfoudazi@ou.edu
First published on 4th September 2023
High water loss in arid and semi-arid regions makes it difficult for plants and microorganisms to thrive, which then prohibits generating organic matter in the soil. We hypothesize that the implementation of macroporous hydrogels in soil can enhance water retention and irrigation efficiency through improved uptake and release kinetics compared to bulk hydrogels. Water is mainly held in the cavities of the macroporous morphology making it more accessible to plants. The improved water kinetics can lead to better crop yield and improved soil health when water scarcity is a significant issue. In this work, macroporous acrylate-based hydrogels are fabricated using the high internal phase emulsion (HIPE) templating method. The solid hydrogel is incorporated into the soil as a powder to measure its influence over soil-water kinetics. The resulting hydrogels have an average porosity of >85% and an average void size of <3 μm. The macroporous hydrogel shows a ∼700 wt% increase in water kinetics in less than 1 minute of water absorption and a water release rate 3.5 times higher than the bulk hydrogel. The addition of the porous hydrogel to sandy and sandy loam soil enhances water retention but lowers plant available water due to the higher water potentials.
An ongoing problem is high water loss due to typical environment (e.g., high temperatures and low humidity) and soil conditions (e.g., high drainage loss and low organic matter content) in arid and semi-arid climates. With high water loss, it is difficult for plants and microorganisms to thrive, which then prohibits generating organic matter in the soil. There are many practical solutions to improve sandy soil water holding content, such as composting,4,5 biochar,6,7 mulching,8,9 cover crops,10 and no-till practices;8 however, many of these have an economic burden for agricultural practices or require extended periods to improve soil health.
Superabsorbent polymers (SAPs) are a class of hydrogels that can act as an immediate source of water retention in soil. Hydrogels are crosslinked hydrophilic polymer chains that expand when absorbing water through osmotic potential. Typically, the hydrophilic polymer chains are soluble in water due to the presence of functional groups, such as SO3−, NH2−, OH− or COO−;11 however, when crosslinked, they can retain the shape and hold water (Fig. S1†).
Hydrogels hold water by three mechanisms: (1) free water, which is located in the polymer mesh and acts similar to bulk water; (2) primary bound water, which strongly interacts with the hydrogel's functional groups by hydrogen bonding; and (3) secondary bound water, which interacts with the bound water, but not the functional groups (Fig. S2†).12 Free water can be removed easily by small external forces such as pressure, temperature, or energy, whereas bound water requires much stronger external forces to break hydrogen bonds. In addition, crosslink density of hydrogels influences their swelling ability, i.e., a higher crosslinked polymer network results in lower absorption. The functional groups and crosslinking density can be used to fine-tune and tailor the properties of hydrogels for various applications.
Since SAPs have lightly crosslinked network (e.g., 100
:
1 monomer-to-crosslinker ratio), they can potentially absorb over 100 times their mass in water, making them an attractive candidate for water storage applications.11,13 It has been suggested that SAPs act as a water reservoir near the root zone, absorbing water during irrigation and desorbing it to the plant during water-stressed times. They have shown significant improvements in terms of water retention and crop yield for inferior soil. Montesano et al. showed an increase in the water holding capacity of sandy soil and perlite substrate when implementing cellulose-derived SAPs, which increased the growth of cucumber and basil plants.14 Yang et al. showed polyacrylamide SAPs increase soil water holding stability under temperature fluctuations and crop yield of maize in saline impacted soil for semi-arid climates.15 Hu et al. also showed an increase in water use efficiency and maize crop yield when incorporating a polyacrylamide SAP and fertilizer amendment to the soil under water-stressed conditions.16 While there is evidence that SAPs can improve agricultural conditions, a commonly cited issue is the improvements required to make them safe and economical.
Despite their high-water absorption, there are several issues with current hydrogels designed for agricultural purposes. Salts in saline soils or irrigation water interact strongly with the functional groups on hydrogels, significantly hindering their water absorption. Another issue with current marketed SAPs is that they are not environmentally friendly. Typically, the SAPs are petroleum-derived acrylate or acrylamide polymers, meaning they do not decompose in the soil over time but have shown to lose functionality.17–19 Cost is also a significant drawback for current SAPs since the large amount required for agriculture applications can typically outweigh the cost of irrigation loss. Further innovations to hydrogels must be implemented to be an efficient and cost-effective water retention method.
We hypothesize that many of current issues for SAPs application in soil can be resolved by imbedding an interconnected macroporous structure in hydrogels. Increasing the porosity would reduce the cost of the material and increase the available water content by holding water in macropores (Fig. 1). The increase in porosity could also improve water uptake under saline conditions by changing the dominant water sorption mechanism from osmotic force to capillary force. Macroporous hydrogels can also provide an economical avenue for bioderived hydrogels with lower water absorbing capacity compared to synthetic SAPs. The cost-effectiveness of macroporous hydrogels would be dependent on the fabrication method.
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| Fig. 1 Schematic comparison of water uptake in soil in the presence of SAPs: (A) non-porous hydrogel, and (B) macroporous hydrogels. | ||
There are many methods for producing porous hydrogels, such as emulsion-templating,20 gas formation,21,22 cryogelation,12,23 and mechanical frothing.24 However, the fabrication can be costly (i.e., cryogelation has high energy costs) or difficult to control the resulting structure (e.g., gas formation foaming has low interconnectivity and no control over bubble size generation),25 so the chosen method needs to be a scalable and reproducible method for agricultural purposes.
HIPE-templating is a reliable and scalable method for creating interconnected macroporous polymers. HIPE-templating is an emulsion-templating method where the dispersed phase is >74% of the total emulsion volume, resulting in the jamming of droplets.26 The jammed emulsions have a thin interdroplet layer, where interconnecting windows form when the continuous phase is polymerized and the droplet phase is removed (Fig. 2).27
Although HIPE-templating method requires a sacrificial template (the droplet phase), it can be cost-effective and tunable. The droplet phase can be recycled through an evaporation–condensation cycle during the removal, and the mixing process can alter the resulting void size and distribution. HIPE templating is an effective method for macroporous hydrogel templating for applications ranging in biomedical,28,29 membranes,30 heavy metal removal,31,32 energy storage,33,34 and dye removal.35 The resulting interconnected macroporous structure provides a superb morphology for high water uptake in the hydrogel.
Dense hydrogels have been shown to improve both water retention and crop yield in practice. This work aims to evaluate the benefits of applying a templating method to create a macroporous hydrogel as an improved hydrogel amendment for soil water retention. The porosity of a hydrogel would not only reduce the economic burden on its implementation but also hypothetically improve the irrigation efficiency of these hydrogels. This method could also be the solution for many biodegradable hydrogels that have both inferior water uptake capabilities and higher economic cost of production than synthetic ones. Furthermore, macroporous hydrogels can potentially solve many other possible challenges common for sandy soils (e.g., nutrient and pesticide loading, water uptake inhibition due to salt concentration, and reducing high hydraulic conductivity). In this article, the improvements made by the increased porosity of the hydrogels are discussed in terms of water uptake, water release kinetics, and effect of soil-water retention.
:
1 to reach swelling ratios of biomass-derived hydrogels rather than typical SAP hydrogels. This comparison further determines the applicability of biodegradable hydrogel foams, which have a low swelling ratio for agricultural purposes. This ratio also reduces the potential influences of other factors that can inhibit swelling, such as pH and saline concentration of water.
The sample size of the HIPE was 500 ml, and the oil phase (cyclohexane) was added by hand at 20 ml increments until 75% of the total emulsion volume was cyclohexane. The HIPE was mixed at 500 RPM to ensure proper emulsification. A mixer with three blades was employed to ensure good mixing throughout the large volume. Due to the cyclohexane volatility, the total weight of emulsion was measured after dispersion to ensure a significant amount of cyclohexane had not evaporated. The TEMED was added by directly injecting the solution into the emulsion to prevent any contact with air, then dispersed by hand using a microspatula. The emulsion surface was covered (to prevent oxygen inhibition at the surface) and left at room temperature to polymerize for 24 h. The sample was sectioned and dried under a fume hood until there was no change in mass. In an actual application, cyclohexane can be recovered and reused for HIPE preparation.
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The resulting data was modeled using the Lucas–Washburn (LW):41–43
![]() | (2) |
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| W ∞ (g g−1) | k (s−1) | R 2 | |
|---|---|---|---|
| 7.96 | 2.87 × 10−4 | 0.99 | |
| pH = 4 | 7.15 | 4.73 × 10−4 | 0.99 |
| pH = 7 | 7.98 | 1.06 × 10−3 | 0.99 |
| pH = 10 | 8.91 | 2.40 × 10−4 | 0.99 |
| NaCl | 8.57 | 1.63 × 10−4 | 0.99 |
| CaCl2 | 7.43 | 7.63 × 10−3 | 0.99 |
The bulk polyHEMA hydrogels show a slow water uptake during the immersion until reaching equilibrium. In contrast, the polyHIPE shows a significant jump in water uptake within the first minute of immersion. The hydrogels were tested under various pH levels to determine their efficiency under multiple conditions. The pH buffer solutions did not significantly differ in the initial hour of water uptake. However, there is a slight difference when comparing ion levels for water uptake. Typically, when salts are introduced to water, hydrogel swelling significantly decreases due to the interaction of the salt ions with the hydrogel's functional groups that typically interact with water. The electrical conductivity and ion type did not significantly influence the water uptake of macroporous or non-porous hydrogels, likely due to the higher crosslinking of the hydrogels in this work (5
:
1 monomer-to-crosslinker; in contrast to typical SAPs, which are lightly crosslinked). It should also be considered that most of the water uptake for the polyHIPE is due to capillary action, so the salt concentration influencing the osmotic potential of the hydrogel is minimized. In addition, the negligible influence over various conditions is evident from the second-order kinetics model fitting (Table 1), where the equilibrium swelling ratio under different conditions ranges ±10% compared to equilibrium in DI water.
2-Way ANOVA tests show a significant difference in capillary rise parameters between sandy and sandy loam soil samples. There is an increase in c for SL as the hydrogel content increases (Fig. 6 and Table S1†), in terms of statistical significance. This value is directly proportional to the fluid uptake (of hexane), indicating an increase in porosity. For polyHIPE, the increase in porosity is likely due to macroporous structure. In contrast, the increase in porosity for bulk hydrogel is likely due to the addition of particles of different sizes and nature to the soil.
For the contact angle, there is an increase as the hydrogel content increases (excluding SL_H(1.0)), indicating a decrease in soil hydrophilicity. This change is likely due to the hydrogel having osmotic and capillary preferences, inhibiting the wetting front from advancing until the hydrogel is saturated (Fig. S5†). The similarities between the SS samples packing factor, c, are likely due to a larger void size in the soil that requires a higher addition to offset. However, there is a trend in the contact angles, showing an increase in contact angle compared to the control SS0 (excluding SS_B(1.0)). As previously explained, this observed reduction in hydrophilicity is due to osmotic and capillary preferences of hydrogels in soil. Due to the lack of significant difference between the macroporous and non-porous hydrogels, it can be assumed that the particle size distribution is a major determining factor in hydrogels influencing the capillary action of the soil.
The complete modeling of the soil water characteristic curves (SWCC) shows different behavior of water release, between saturation and field capacity, depending on soil type (Fig. S6†). The SWCCs were fitted using the van Genuchten model (Table 2 and Fig. 8), where the fitting parameters α and n are solved. These values determine the shape of the curve, indicating water release and retention across the SWC and plant available water (PAW), as shown in Fig. 9.
| θ s | θ r | α | n | R 2 | |
|---|---|---|---|---|---|
| SL_0 | 0.425 | 0.117 | 5.238 | 2.068 | 0.996 |
| SL_B(1.0) | 0.438 | 0.121 | 4.248 | 3.092 | 0.994 |
| SL_B(2.0) | 0.456 | 0.141 | 9.765 | 1.937 | 1.000 |
| SL_H(1.0) | 0.447 | 0.131 | 21.478 | 1.917 | 0.995 |
| SL_H(2.0) | 0.491 | 0.169 | 16.102 | 1.882 | 0.998 |
| SS_0 | 0.348 | 0.077 | 10.089 | 1.762 | 0.996 |
| SS_B(1.0) | 0.410 | 0.076 | 5.619 | 2.874 | 0.997 |
| SS_B(2.0) | 0.422 | 0.093 | 6.868 | 2.143 | 0.998 |
| SS_H(1.0) | 0.389 | 0.093 | 21.010 | 1.955 | 0.997 |
| SS_H(2.0) | 0.445 | 0.129 | 13.587 | 1.919 | 0.999 |
Sandy soil showed higher water retention when hydrogels were present. In contrast, the control sandy loam soil had about the same water retention during the initial water release, regardless of amendment concentration. The water release is quantified by the difference in n values of the SWCC fitting (Table 2). The water content for the amended soil increases across the PAW range (0.3 to 15 bar) as the amount of hydrogel increases. The polyHIPE additive shows a higher water content, across all pressures (indicative of higher α values for polyHIPE amendments, Table 2), compared to the bulk hydrogel (indicative of higher n values for bulk amendments, Table 2) as expected. There is a higher water release at 0 to 0.3 bar from the 1 wt% hydrogel (macroporous and non-porous) amended soils compared to their respective control soils, but higher water content near the permanent wilting point (PWP, 15 bar). The higher water release at low pressure is likely due to increased free water available in bulk and polyHIPE hydrogels. The higher water content at high pressure is likely due to bound water interacting by hydrogen bonding, which is difficult to break. This higher water content is likely the reason for the 2 wt% amended soil's higher water retention at higher pressures. The PAW content shows an increase in available water for sandy loam soil compared to sandy soil due to the higher porosity of the sandy loam soil (Fig. 9).
The PAW increases with bulk polyHEMA hydrogel addition for sandy soil but decreases for sandy loam. PAW increase is likely due to the competition between the capillary action of SL soil and the osmotic pressure of hydrogel. The bulk and polyHIPE hydrogel addition minimally impact the field capacity of the SL soil. However, as the bulk hydrogel content in soil increases, its hygroscopicity near permanent wilting point reduces the PAW. There is a significant reduction in PAW when polyHIPE hydrogels are introduced but increases as their wt% increases. This is despite the higher water content of the polyHIPE amended soil across the PAW pressure range and higher saturation water content. The reduction in PAW by polyHIPE amendment could be due to the mechanism of water release by pores. PolyHIPEs have a higher free water content in their macropores, so there is a large initial water release when the pressure is increased from 0 to 0.3 bar. Due to their higher surface area (in comparison to the bulk hydrogel), there is a potentially higher amount of bound and intermediate water being held hygroscopically by the polyHIPE hydrogel, resulting in high water content outside the PAW range. While the increase in porosity can reduce drainage loss through high capillary action, it may not completely increase the PAW in the soil due to high initial water release and osmotic potential. However, this potentially can be overcome by altering the formulation for vairous resulting properties, such as changing the monomer to a more hydrophilic nature or decreasing crosslink density to increase water uptake and increase hydrogel elasticity.
The polyHIPE hydrogel showed an increased rate of water loss due to increased free water being held in macropores. When implemented into the soil, the saturated water content increased 2–4 vol% with a 2 wt% polyHIPE additive (2-way ANOVA shows significance, p < 0.05). The SWCC showed a higher water content overall in the PAW region (0.3–15 bar) when the macropores were present in hydrogel. However, the PAW was lower for polyHIPE than the bulk hydrogel due to a combination of high initial water release (<0.3 bar) and an increase in hygroscopic water content (>15 bar). While the polyHIPE increases total water holding capacity of the soil, it appears to hinder the water content available for plants in the soil (i.e., within the 0.3–15 bar range). In other words, it increases saturated water content, but releases it too easily during the transition between 0 to 0.3 bar, then holds onto water that otherwise would have been released at 15 bar pressure. Further work would be required to determine if this excess water held at pressures below 0.3 bar would also drain gravimetrically or would remain in the root zone of the soil due to an increase in hydrophilic surfaces.
As future work, one can study the position (e.g., near the soil surface or close to the root) or packing of the polyHIPE to improve this application in terms of reducing drainage loss or entrapping moisture at the surface. Changing the polyHIPE composition can also enhance the water holding capacity, such as decreasing the crosslinking density for higher swelling or increasing the void size to reduce capillary action that hygroscopically holds the water. Bearing in mind that there is a considerable influence on the water content of the soil, polyHIPEs with the correct formulation could be a potential solution to water-stressed areas.
While the main focus is water retention, a number of additional hydrogel applications can be further improved using the HIPE templating. For example, templated macroporous hydrogels can act as a seed coating material for agriculture applications to ensure good hydration and increase germination.45 The seed can be coated by the template and then crosslinked, or the powdered foam can be planted with the seeds to ensure moisture capture. The use of HIPE templating improves water absorption and reduction in cost. Erosion prevention is another application that can be explored with this material.46 Clay soils with a low infiltration rate suffer from erosion due to water runoff that can be reduced using a macroporous hydrogel with high capillary action. This surface water capture can also potentially reduce wind erosion by trapping moisture in the topsoil. These macroporous hydrogels can also be expanded from agriculture to landscaping, turf grass, soil reclamation, and cash crops that demand high quality. These industries, similar to agriculture, would benefit from a material that can improve soil-water interactions.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3lp00117b |
| This journal is © The Royal Society of Chemistry 2023 |