Open Access Article
Javier F.
Reynes
*a,
Guy
Mercier
b,
Jean-François
Blais
b and
Louis-César
Pasquier
b
aDepartamento de Química Orgánica e Inorgánica, Facultad de Química, Universidad de Oviedo, Av. Julián Clavería, 8, 33006 Oviedo, Asturias, Spain. E-mail: fernandezreyjavier@uniovi.es
bInstitut National de la Recherche Scientifique (Centre Eau, Terre et Environnement), Université du Québec, 490 rue de la Couronne, Québec G1K 9A9, Canada
First published on 24th April 2023
An innovative mineral carbonation method was developed to synthesize iron(II) carbonate (FeCO3) by cation complexation using 2,2′-bipyridine as ligand. First, complexes of iron(II) and different ligands were theoretically analyzed and discounted in terms of their temperature and pH-dependent stabilities, iron-ligand interactions, possible by-products and difficulty of analysis, choosing 2,2′-bipyridine as the most suitable ligand. Then, the Job plot was used to verify the complex formula. The stability of [Fe(bipy)3]2+ at pH 1–12 was further monitored for 7 days using UV-Vis and IR spectroscopy. Good stability was observed between pH 3 and 8, decreasing within pH 9–12 where the carbonation reaction occurs. Finally, the reaction between Na2CO3 and [Fe(bipy)3]2+ was performed at 21, 60, and 80 °C and pH 9–12. The total inorganic carbon measured after 2 h shows that the best carbonate conversion (50%) occurred at 80 °C and pH 11, being the most suitable conditions for carbon sequestration. SEM-EDS and XRD were used to examine the effect of synthesis parameters on the morphology and composition of FeCO3. The FeCO3 particle size increased from 10 μm at 21 °C to 26 and 170 μm at 60 and 80 °C respectively with no pH dependence. In addition, EDS analysis supported the carbonate identity, whose amorphous nature was confirmed by XRD. These results would help prevent the iron hydroxide precipitation problem during mineral carbonation using iron-rich silicates. These results are promising for its application as a carbon sequestration method with a CO2 uptake of around 50% obtaining Fe-rich carbonate.
Iron carbonates, occurring naturally as the mineral siderite (FeCO3), have been studied recently as their potential to sequester CO2.5 Many routes have been proposed for synthesizing FeCO3.6,7 However, the most accepted method to prepare highly crystalline FeCO3 is the hydrothermal decomposition of Fe(III)–EDTA complex, starting from ferric ammonium sulfate and Na4EDTA in the presence of urea.8–10 Nevertheless, all these synthetic routes are too energy- or time-consuming for use in industrial CO2 capture.
A new chemical process, called mineral carbonation (MC), is based on the natural reaction between a divalent metal cation (mainly Mg2+, Ca2+, and Fe2+) obtained mainly from silicates and dissolved CO2 to form stable carbonates.11–14
Fe(II)-rich silicates, such as fayalite, have barely been studied, and investigations have been limited to the study of the aqueous mineral carbonation reaction under anoxic or supercritical CO2 conditions (185 °C and 150 bar) or high temperature and pressure conditions.15–17 The main problem for iron carbonate precipitation is how to stabilize iron(II) cations in an aqueous solution at alkaline conditions. In the Eh–pH diagram of iron species (Fig. 1), hydroxide precipitation starts at around pH 6, whereas that of FeCO3 occurs between pH 9 and pH 12.18 It is then crucial to find an efficient way to maximize FeCO3 precipitation by stabilizing the iron(II) cation at high pH.
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| Fig. 1 Eh-pH diagram for the system of Fe–O–H at 25 °C and 1.00 bar total pressure, as calculated by HSC Chemistry 6.0. | ||
Ligand complexation is an obvious way to control the reactivity of metal ions.19,20 Ligands have been used in many applications, such as bioinorganic chemistry,21 medical chemistry,22 homogeneous catalysis,23 and metal removal from wastewater.24 However, there are no reports on using ligands for MC reactions, due to the difficulty in finding an iron(II) complex that is stable in a wide pH window to allow FeCO3 precipitation. For example, ferrocyanide ([Fe(CN)6]4+) decomposes at alkaline pH to release very toxic cyanide ions.25 In Fe[(phen)3]2+ and Fe(II)–EDTA, the iron(II) is easily oxidized to form iron(III), and there is a strong tendency to form iron hydroxide precipitates.26–29
2,2′-Bipyridine may be a good ligand for the synthesis of iron carbonate, since it can form a very stable 3
:
1 mononuclear complex [Fe(bipy)3]2+ with the iron(II) ion. In this complex, iron(II) has a coordination number of 6 and is bonded to both nitrogen atoms in all three 2,2′-bipyridine. This complex is highly stable at alkaline pH and in a wide temperature range, neither does it interfere in the carbonation reaction. It also has a red color due to metal-to-ligand charge transfer (MLCT),19,30–32 and so its stability can be easily monitored by monitoring the optical absorption at 522 nm.27,33,34
The stepwise formation of [Fe(bipy)3]2+ and the associated equilibrium constants are described in eqn (1)–(4).35 Because iron(II) exists in the aqueous solution as a hydrated cation, the complexation by 2,2′-bipyridine is really a series of ligand exchange reaction to replace the coordinated water. Due to the effects of entropy, the first step of 2,2′-bipyridine's reaction with [Fe(H2O)6]2+ is kinetically fast and also thermodynamically favorable, while the other two steps are much slower and less favorable. The overall formation constant (stability constant, β3) measures the tendency of the ligand and iron(II) to form [Fe(bipy)3]2+, and it equals the product of the three individual stability constants K1, K2, and K3 in eqn (1)–(3). The value of β3 in eqn (4) suggests that [Fe(bipy)3]2+ is thermodynamically stable at standard conditions for temperature and pressure (STP).
As we are not working on STP, these thermodynamic values can vary, so that the stability of the [Fe(bipy)3]2+ complex could be affected, crucial for the mineral carbonation reaction and the precipitation of the final iron carbonates. Fortunately, it has been demonstrated that the [Fe(bipy)3]2+ complex is very stable even when temperature is increased over 170 °C, with no appreciable changes in the stability constant β3.36–38 Nevertheless, in acidic conditions and higher temperatures, which is not the case in this study, the complex decomposed to give (bipyH2)2+ and [Fe(H2O)6]2+, regenerating on cooling.36
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| β3 = K1 × K2 × K3 = 24.3 ± 0.9 L mol−1 s−1 | (4) |
In this study, FeCO3 was newly synthesized via mineral carbonation by iron complexation with 2,2′-bipyridine. Experiments were carried out on the laboratory scale, using Mohr's salt ((NH4)2Fe(SO4)2·6H2O) as the source of ferrous cation, 2,2′-bipyridine as ligand, and sodium carbonate (Na2CO3) as carbonate source. The developed method has served to set a groundwork for its applications in developing efficient MC processes using Fayalite Fe-rich mining wastes and post-combustion CO2 in an aqueous medium at mild reaction conditions.39
Different buffer solutions were prepared following the instructions given by ref. 40, and the details are listed in Table S1 of ESI.† HCl and NaOH solutions (0.1 M each) were used to adjust the pH to the expected values.
A saturated solution of Na2CO3 (2.89 M) was prepared by dissolving 76.75 g of Na2CO3 in 250 mL of deionized water. After mixing 10 mL of this solution with [Fe(bipy)3]2+ (0.05 M, 25 mL), the precipitated iron carbonate was filtered and dried at 60 °C for 24 hours to obtain a red powder.
The pH-dependent stability of the complexes was investigated using prepared buffer solutions (Table S1†) and UV-Vis spectroscopy measurements at 522 nm. The 0.05 M stock solution of [Fe(bipy)3]2+ was diluted to 0.015 M, in order to fit the UV-Vis absorbance range between 0–10 A. Tests were conducted over 7 days for each fixed pH between 1 and 12. The pH measurements (Accumet AR25 pH meter coupled with a Cole-Parmer pH platinum electrode, Fisher Scientific, NH, USA) were performed under constant stirring to ensure solution homogeneity. All analyses were carried out in triplicates. The pH-dependent stability was also studied by Fourier-transform infrared spectroscopy (FTIR; Cary 670 FTIR, CA, USA) by comparing with the standard infrared spectrum of [Fe(bipy)3]2+ at each pH.
Next, FeCO3 was precipitated by reacting the [Fe(bipy)3]2+ complex (0.05 M, 10 mL) with Na2CO3 solution (2.89 M, 25 mL) at pH 9–12, an agitation speed of 250 rpm, and 25, 60, or 80 °C. Liquid samples were taken out at 0, 30, 60, and 120 minutes, and the total inorganic carbon (TIC) in them was analyzed (Shimadzu VCPH, Tokyo, Japan) to evaluate the reaction efficiency. After 2 hours of reaction, the sample solutions were filtered using a Büchner funnel and filter paper. The obtained iron carbonates were dried for 24 hours at 60 °C.
Scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS; Zeiss EVO® 50 smart, Oberkochen, Germany) analyses were performed to study the samples’ surface topology and elemental composition, thereby verifying the formation of iron carbonate.
X-Ray diffraction (XRD; Siemens D5000, MA, USA) was used to analyze the crystallinity and identify the mineral substance. The diffractometer was operated in the theta–theta configuration using a copper radiation source. The obtained diffraction peaks were assigned by comparison with the JCPDS inorganic substances database.
N and C
C ring stretching vibrations) and 1050–850 cm−1 (C–N out-of-plane deformations).42 Those peaks were observed in the IR spectra here, supporting the formation of [Fe(bipy)3]2+ complex in the solution. Note that the broad peak near 3300 cm−1 refers to C–H tensions of the complex.43
Based on the UV-Vis analysis performed and using the Beer's Law (A = ε·b·c), the concentrations of the [Fe(bipy)3]2+ at each pH were calculated in order to compare the differences in stability at each pH. The results are summarised in Table 1. Results highlight the low concentration of the complex at basic pH, which facilitates the reaction with the CO32− ions and the final precipitation of FeCO3.
| pH | Absorbance | Concentration (M) |
|---|---|---|
| Values were calculated based on Beer's Law (A = ε·b·c) with an optical path length (b) of 1 cm and a molar absorption coefficient (ε) of 240 M−1 cm−1 calculated based on the maximum absorbance. | ||
| 1 | Not stable | |
| 3.27 | 3.50 | 0.0146 |
| 4 | 3.50 | 0.0146 |
| 5 | 3.20 | 0.0133 |
| 6 | 3.60 | 0.0150 |
| 7 | 3.10 | 0.0129 |
| 8 | 3.25 | 0.0136 |
| 9 | 2.30 | 0.0958 |
| 10 | 1.30 | 0.00541 |
| 11 | 1.50 | 0.00625 |
| 12 | 0.90 | 0.00375 |
The pH-dependent stability of the complex was also validated by monitoring the intensity of the characteristic IR peak at 1045 cm−1 (Fig. 4). As expected, the strongest peak can be found at its natural pH (3.27), and the peak intensity (i.e., complex stability) decreased at higher pH, except for pH 1.5 where the complex was the least stable. All these results are in concordance with the UV-Vis spectra, confirming the complex's stability in a wide range of pH over time.
The kinetic study was carried out in triplicate under different reaction conditions. For each condition, [Fe(bipy)3]2+ (0.5 M, 20 mL) was adjusted to the given pH (9, 10, 11, or 12), and stirred at 250 rpm while immersed in a water bath (25, 60, or 80 °C) under ambient pressure. After the desired temperature was reached, 10 mL of saturated 3.21 M Na2CO3 solution was added. Then, samples were taken out after 0, 30, 60, and 120 minutes, and their TIC was measured to quantify the amount of CO32− ions remaining in the solution. A larger reduction in CO32− means a more efficient MC process. Note that, due to the very low solubility of FeCO3 in water (0.0067 g L−1) with a Ksp of 1.28 × 10−11,46 TIC measurement are very accurate to evaluate the effect of pH, temperature and time on the mineralization process because the CO32− ions remaining in solution comes from the Na2CO3 dissolved exclusively.
From the results in Table 2, a higher temperature enhances the reaction efficiency, as expected. Stronger thermal movement of the molecules would weaken the coordination interaction and accelerate carbonate formation.47 Specifically, no significant change was found in the TIC at 25 °C even after 2 hours, meaning that hardly any iron carbonate was obtained. At 60 °C, the highest FeCO3 conversion was 25% at pH 10. Finally, when the temperature reached 80 °C, half of the carbonate ions precipitated as FeCO3 at pH 11 after 2 hours. The optimal pH can be explained by the complex's stability, which was very high at pH 9–10 and decreased at pH 11–12 (Fig. 3).
| Temperature (°C) | 21 | 60 | 80 | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| t (min) | 0 | 30 | 60 | 120 | 0 | 30 | 60 | 120 | 0 | 30 | 60 | 120 | |
| TIC analysis (in %) were calculated by taking a 1 ml aliquot and dividing, based on the 3.21 M Na2CO3 solution, the moles of CO32− found by the initial (t = 0) CO32− moles multiplying by 100. | |||||||||||||
| pH | 9 | 100 | 99.8 | 98.2 | 93.2 | 100 | 98.2 | 98.4 | 87.9 | 100 | 99.7 | 96.6 | 91.9 |
| 10 | 100 | 91.6 | 90.9 | 88.1 | 100 | 99.3 | 86.6 | 75.9 | 100 | 97.6 | 97.4 | 85.6 | |
| 11 | 100 | 99.9 | 97.8 | 97.3 | 100 | 99.2 | 97.4 | 89.7 | 100 | 90.7 | 63.2 | 50.6 | |
| 12 | 100 | 97.7 | 97.7 | 95.2 | 100 | 97.8 | 88.1 | 85.2 | 100 | 93.3 | 77.3 | 63.0 | |
The sample morphology was explored using secondary electron (SE) imaging coupled to SEM, in order to provide important details about the particle surface, size and shape.
First of all, as the synthesis temperature rise, the particles size increased from 10 μm at 21 °C to 26 μm and 170 μm at 60 °C and 80 °C respectively, where the grains were better defined. At ambient temperature, a magnification of 16
000–20
000× was required to obtain a clear image. The corresponding magnification decreased to 7000–9000× and 1500–5000× at 60 and 80 °C, respectively. The more favorable reaction conditions (higher temperature and pH) destabilize the complex, help separate the iron from the ligand, and promote the iron's interaction with carbonate ions. On the other hand, the reaction pH does not significantly affect the particle size at a fixed temperature. The SEM images show the same morphology as that reported previously for iron carbonates.48
According to the EDS analysis (inset tables in Fig. 5 and Fig. S3†), the most abundant elements are iron (Fe), oxygen (O), and carbon (C) regardless of the reaction conditions, which are consistent with FeCO3. However, the amount of C increased with the temperature from 3 to 8 wt%, which is expected to cause more efficient formation of FeCO3 by destabilizing the iron complex. Pure FeCO3 contains 10 wt% carbon, 42 wt% oxygen, and 48 wt% iron. The sample synthesized at 80 °C had a composition almost identical to the pure FeCO3 with 8, 39 and 44 wt% of C, O and Fe, respectively. These results agree with the TIC results (Table 2). Traces of sodium from Na2CO3 also existed as an impurity. A purification step would be necessary to remove it from the solid product.
:
3. The stability of the [Fe(bipy)3]2+ complex between pH 1 and pH 12 was monitored for 7 days. The complex shows high stability at pH 3–8 and decreasing stability from pH 9–12, which is optimal for the carbonation reaction. Finally, FeCO3 was precipitated by mixing [Fe(bipy)3]2+ and a saturated Na2CO3 solution. The precipitation efficiency over 2 hours of reaction time was studied at different pH (9–12) and temperatures (21, 60, and 80 °C) obtaining a maximum carbonate precipitation efficiency of 50% at pH 11 and 80 °C. SEM-EDS results confirmed the FeCO3 formation showing that the obtained particles were larger and better defined at higher temperatures with no changes with pH. Finally, XRD analysis revealed that the sample was amorphous FeCO3. These results provide crucial information for the development of mineral carbonation reactions by cation complexation of Fe-rich mining wastes.
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le cas de l’hématite et de la fayalite, Université du Québec, Institut national de la recherche scientifique, 2016 Search PubMed.Footnote |
| † Electronic supplementary information (ESI) available: Buffer solution preparation for each pH, additional UV-Vis spectra of the [Fe(bipy)3]2+ complex to show its long-term stability. See DOI: https://doi.org/10.1039/d3dt00563a |
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