Jaeha
Lee‡
af,
Sungsu
Kang‡
ab,
Eunwon
Lee
a,
Minho
Kang
ab,
Jongbaek
Sung
ab,
Tae Jin
Kim
e,
Phillip
Christopher
f,
Jungwon
Park
*abcd and
Do Heui
Kim
*a
aSchool of Chemical and Biological Engineering, Institute of Chemical Processes, Seoul National University, Seoul 08826, Republic of Korea. E-mail: dohkim@snu.ac.kr; jungwonpark@snu.ac.kr
bCenter for Nanoparticle Research, Institute for Basic Science (IBS), Seoul 08826, Republic of Korea
cInstitute of Engineering Research, College of Engineering, Seoul National University, Seoul 08826, Republic of Korea
dAdvanced Institutes of Convergence Technology, Seoul National University, 145, Gwanggyo-ro, Yeongtong-gu, Suwon-si, Gyeonggi-do 16229, Republic of Korea
eDepartment of Materials Science and Chemical Engineering, Stony Brook University, Stony Brook, New York 11794, USA
fDepartment of Chemical Engineering, University of California Santa Barbara, Santa Barbara, California 93106, USA
First published on 9th February 2022
Understanding the sintering mechanism of platinum-group-metals (PGMs) supported on reducible oxides, such as CeO2, is of fundamental and practical importance for the development of durable catalysts. It has been reported that the sintering of PGM nanoparticles occurs simultaneously with the aggregation of CeO2 nanostructures during high temperature thermal treatment. However, mechanistic insights into the coupled sintering processes are insufficient, due to the lack of direct in situ observations of the atomic scale reconstruction processes. Here, we utilize in situ and ex situ transmission electron microscopy measurements to examine the processes of Pt and CeO2 sintering in model catalytic materials consisting of Pt on isolated CeO2 particles and Pt on aggregated CeO2 particles with varying grain boundary alignment. CeO2 particle aggregation is observed to occur most facilely at particle contacts with well aligned grain boundaries and in turn these contacts serve as locations of the most significant Pt sintering. Our results suggest that the surface reconstruction during CeO2 aggregation provides the driving force for Pt sintering and provides new understanding of the sintering mechanism of PGM catalysts.
The mobility of Pt SAs supported on reducible oxides has been mainly investigated by spectroscopic methods such as CO-Fourier-transform infrared (CO-FTIR) spectroscopy and X-ray absorption spectroscopy (XAS). While these techniques provide valuable information on Pt SAs, they are mainly focused on identifying the oxidation state or the coordination number of Pt. In addition, the inability of Pt SAs on the CeO2 surface to bind CO probe molecules and the presence of a CeO2 overlayer covering Pt NPs at high temperature further make it difficult to study how Pt sintering is spatially correlated with CeO2 aggregation.10,34
Transmission electron microscopy (TEM) is an appropriate technique for examining the spatial correlation between Pt sintering and CeO2 aggregation. Previous TEM observations demonstrate that the mobility and the sintering behavior of Pt SAs can depend on various factors, such as support materials and support surface facets, by simultaneously observing both the Pt SAs and Pt NPs.29,38–40 However, possible changes in the surface structure of the CeO2 support during catalysis and their effects on Pt sintering are still unclear. TEM observations of Pt/CeO2 subjected to a high temperature pretreatment would unravel the spatial correlation between Pt sintering and CeO2 aggregation, with the knowledge of the precise locations where Pt sintering and CeO2 aggregation are initiated.
Here, we investigate the thermally driven restructuring of Pt/CeO2 samples using atomically resolved TEM. Observations of Pt-containing (in the form of NPs and SAs) CeO2 particles with controlled spatial separation (isolated and aggregated with varying grain boundary alignment) reveal that Pt sintering occurs primarily at the interface between aggregated CeO2 particles, while Pt sintering is suppressed on isolated CeO2 particles. In addition, we found that the degree of Pt sintering depends on the relative orientations of CeO2 particles with respect to each other; Pt sintering primarily occurs at the interface of CeO2 particles with grain boundaries in close alignment. It is hypothesized that reconstruction and diffusion of CeO2 surfaces, which occur preferentially at well-aligned CeO2 grain boundary interfaces, facilitate Pt mobility and provide the primary pathway for Pt sintering in aggregated CeO2 support particles. This finding would provide useful information to understand the mobility of Pt SAs supported on the high-surface area CeO2 support.
The surface and bulk reduction of Pt/CeO2 occurs in a H2 environment below 250 °C and above 600 °C, respectively, as seen in the H2-TPR curve (Fig. S2†).41 The reduction of the surface of Pt/CeO2 causes the cleavage of Pt–O–Ce bonds in addition to Ce–O bonds, as shown in the in situ Raman spectra (Fig. S3†).42 To investigate the effect of Ce–O and Pt–O–Ce bond activation on CeO2 sintering, we performed three types of thermal treatments on the Pt/CeO2 500C sample: (i) 800C (oxidation at 800 °C), (ii) 800NC (N2 treatment at 800 °C), and (iii) 250R → 800NC (reduction at 250 °C followed by N2 treatment at 800 °C). (i) and (ii) represent the thermal treatment without the reductive activation of Ce–O or Pt–O–Ce bonds, while (iii) is the thermal treatment following the reductive activation of Ce–O or Pt–O–Ce bonds. The average crystallite size of CeO2 in Pt/CeO2, estimated from XRD, increases from 8.6 to 9.8 nm both after (i) 800C and (ii) 800NC treatments, while it increases to 31.1 nm after (iii) (Fig. 1a). These results clearly indicate that the crystallite size of CeO2 in Pt/CeO2 becomes larger after high temperature treatment following reductive activation of Ce–O or Pt–O–Ce bonds. It should be noted that the crystallite sizes of Pt-free CeO2 particles, measured from XRD, after the three types of the thermal treatment are similar to 17.2 nm (Fig. S4†). This is because thermal energy at 250 °C is insufficient to activate Ce–O bonds on CeO2; the surface reduction of CeO2 can occur below 250 °C in the presence of Pt (Fig. S2†).
The effect of various high-temperature treatments on the sizes of CeO2 particles and Pt species in Pt/CeO2 was studied by HAADF-STEM. CeO2 particles smaller than 10 nm are observed in Pt/CeO2 500C–250R (Fig. 1b and c), while CeO2 particles larger than 30 nm are observed in Pt/CeO2 500C–250R–800NC (Fig. 1e and f), consistent with the XRD measurements. On the other hand, abundant Pt SAs, along with Pt clusters as small as 1 nm are observed in Pt/CeO2 500C–250R (Fig. 1c, d and S5†), while many Pt NPs larger than 1 nm and fewer Pt SAs are observed in Pt/CeO2 500C–250R–800NC (Fig. 1e–g and S6–S8†). These results demonstrate that high-temperature treatment at 800 °C induces Pt sintering as well as CeO2 aggregation on Pt/CeO2 500C–250R.
These results are consistent with the recent study by Alcala et al., where they suggested that the presence of Pt and other transition metal SAs reduces the surface mobility of CeO2, helping to slow CeO2 aggregation.43 Once the Pt atoms become mobile on a CeO2 surface through the activation of Pt–O–Ce bonds, the mobility of surface Ce atoms will subsequently be enhanced, leading to CeO2 aggregation. However, the other scenario is also possible that the mobility of Pt SAs can be enhanced by the movements of surface atoms in CeO2 during the process of CeO2 aggregation. Investigating the casual relationship between the two situations – (i) CeO2 aggregation promoted by Pt sintering and (ii) Pt sintering promoted by CeO2 aggregation – is challenging because Pt sintering and CeO2 aggregation occur simultaneously. This requires controlling the extent of CeO2 aggregation, which can be accomplished by adjusting the interparticle distances of CeO2 particles.
We analyzed the progress of Pt sintering that occurs at high temperatures via in situ and ex situ (S)TEM of the samples in which the interparticle distances of CeO2 are controlled. We prepared Pt/CeO2 particles on silicon nitride (SiNx) TEM grids at low particle densities to deposit Pt/CeO2 particles with diverse interparticle distances in a field of view. The SiNx TEM grid plays dual roles as a thermally stable substrate for the high-temperature treatment and an electron-transparent window for direct, high-resolution (S)TEM without further handling (Fig. S9 and ESI Discussion I†). While controlling the interparticle distances of CeO2 particles would be difficult for powder samples, we could make the variations in the interparticle distances by dispersing the samples on the TEM grids.
When Pt/CeO2 500C–250R is dispersed on a SiNx TEM grid and subsequently 800NC-treated, regions with densely packed CeO2 particles and sparsely distributed CeO2 particles are randomly formed (Fig. 2a). After 800NC treatment, CeO2 aggregation and Pt sintering occur simultaneously in regions with high initial density of CeO2 particles (Fig. 2b and c), with more significant particle growth occurring in the more aggregated areas; Fig. 2c compared to 2b. Alternatively, CeO2 aggregation and Pt sintering are suppressed in regions with low initial density of CeO2 particles (Fig. 2d). For example, isolated Pt/CeO2 particles maintain their initial size of ∼10 nm without aggregation during 800NC treatment (Fig. 2d). Furthermore, Pt SAs with high concentrations are clearly observed in the HAADF-STEM images of the isolated Pt/CeO2 particles (Fig. 2e, f and S10†). If Pt sintering had occurred irrespective of CeO2 aggregation, then Pt sintering should have occurred even on the isolated CeO2 particles. Therefore, the observation of the maintained existence of Pt SAs on isolated CeO2 particles, and significant Pt sintering in aggregated CeO2 particles, demonstrates that thermal energy alone is not sufficient to drive Pt sintering and instead that Pt sintering is coupled to CeO2 aggregation.
The mechanism of how CeO2 aggregation induces Pt sintering was investigated by in situ heating TEM of Pt/CeO2 500C–250R (Fig. S11, S12 and ESI Discussion II†). Pt/CeO2 particles are dispersed with random orientations on a SiNx grid at 600 °C (Fig. 3a). As the temperature increases further, CeO2 particles rotate, and grain growth begins to occur, as evidenced by the temperature dependent appearance of lattice fringes in the in situ TEM images and the CeO2 (111) peaks in fast-Fourier transforms (FFT) of the images (Fig. 3a and b). The rotation of crystalline NPs before aggregation is considered energetically favorable, as it can preclude the formation of grain boundaries with high mismatch and interfacial energy.44–46 Grain boundaries with better orientations between the grains provide lower energy pathways for the diffusion of Ce and O atoms on the nanocrystal surfaces, which are required for the reconstruction and densification of aggregated CeO2 particles.46–48 Significant Ce and O diffusion, along with CeO2 surface reconstruction, must accompany the aggregation of irregularly shaped CeO2 particles (Fig. 2d). Notably, in situ heating TEM (Fig. 3a) and following STEM (Fig. 3b) clearly confirm that the formation of Pt NPs by Pt sintering at an elevated temperature progresses along with the aggregation of CeO2 particles.
The sintering behavior of Pt atoms depending on the relative orientation of CeO2 particles can be further investigated by observing the Pt/CeO2 particles dispersed on a substrate with an appropriate density. Under these conditions the relative orientation of the grains of individual CeO2 particles at interfacial junctions can be resolved by HAADF-STEM after 800NC treatment (Fig. 3c). On examining a grain boundary with a significantly mismatched angle of ∼53° between (02) planes of contacting CeO2 particles (Fig. 3d), abundant Pt SAs are found (Fig. 3e and f). On the other hand, in a grain boundary with a small mismatch angle of ∼12° between (111) planes of contacting CeO2 particles (Fig. 3g), individual Pt SAs cannot be clearly identified (Fig. 3h). Instead, Pt NPs are observed at the edge of the grain boundary of aggregating CeO2 particles (Fig. 3g). This indicates that the mobility of Pt SAs increases during the aggregation of relatively well-aligned CeO2 particles, where surface reconstruction through surface diffusion of Ce and O species is kinetically more facile than in boundaries between mismatched grains.
As discussed previously, CeO2 aggregation must accompany the surface reconstruction of CeO2 particles, because (i) the O atoms on the O-terminated CeO2 surface should be removed for the densification of the aggregating CeO2 particles and (ii) each of the CeO2 particles before aggregation is irregularly shaped (Fig. 2d) so that they can change their shape to aggregate to larger particles. During the surface reconstruction of CeO2, Pt is likely to obtain mobility and eventually sinter into the larger particle at the edge of the aggregating particles ((1) in Fig. 3j). On the other hand, for CeO2 particles with high misorientation angles, more energy would be required to align the particles, and therefore, the reconstruction of the interface and the diffusion of Pt SAs would be hindered ((2) in Fig. 3j).
We conducted additional experiments to investigate if CeO2 aggregation can promote Pt sintering at a lower temperature. XRD patterns show that aggregation of CeO2 particles into the larger crystals marginally occurs by 500NC treatment (Fig. S13†), while sintered Pt is observed in HAADF-STEM (Fig. S14†). Interestingly, HAADF-STEM shows the alignment of CeO2 lattices and the partial aggregation of the neighboring CeO2 particles (Fig. S14†). This indicates that even the partial aggregation of CeO2 particles by lattice alignment at a low temperature may provide a sufficient driving force for Pt sintering.
Although the simultaneous occurrence of Pt sintering and CeO2 aggregation is confirmed with both bulk characterization (XRD) and microscopic characterization (TEM), it should be noted that the promotion of Pt sintering by CeO2 aggregation could be identified only with TEM. Thus, we have mainly focused on TEM characterization that can unravel the spatial correlation between Pt sintering and CeO2 aggregation. While we observed this correlation in multiple regions of the sample with TEM to give statistical meaningfulness to our finding, the evidences from bulk characterization tools will further supplement our understanding of the correlation between Pt sintering and CeO2 aggregation. In this study, CeO2 from Rhodia is used. The observed event, promoting Pt sintering by CeO2 aggregation, presumably occurs universally on a CeO2 support, regardless of its source or the synthesis method, because aggregation of CeO2 with a high surface area commonly occurs at high temperature.
While the sintering of Pt SA on the CeO2 surface has been studied for decades, it should be emphasized that the effect of CeO2 aggregation on Pt sintering has not been fully understood. This would partly originate from the different models used to study Pt/CeO2. For example, in most DFT models of Pt/CeO2 or model Pt/CeO2 systems in surface science, CeO2 aggregation does not occur because the CeO2 surface is infinitely expanded or the CeO2 particles are spatially isolated. However, in high-surface-area powder samples, high temperature treatment would promote CeO2 aggregation. Therefore, we believe that understanding how CeO2 aggregation in high-surface-area powder samples promotes Pt sintering would be vital to develop thermally stable SA catalysts.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ta10433k |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2022 |