Open Access Article
K.
Janssens
a,
A. L.
Bugaev
bc,
E. G.
Kozyr
bd,
V.
Lemmens
a,
A. A.
Guda
b,
O. A.
Usoltsev
b,
S.
Smolders
a,
A. V.
Soldatov
b and
D. E.
De Vos
*a
aCentre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, Celestijnenlaan 200F, Post Box 2454, 3001 Leuven, Belgium. E-mail: dirk.devos@kuleuven.be
bThe Smart Materials Research Institute, Southern Federal University, Sladkova 178/24, 344090 Rostov-on-Don, Russia. E-mail: abugaev@sfedu.ru
cSouthern Scientific Centre, Russian Academy of Sciences, Chekhova 41, 344006 Rostov-on-Don, Russia
dDepartment of Chemistry, University of Turin, Via Giuria 5, 10125 Torino, Italy
First published on 30th July 2022
This work establishes structure–property relationships in Ru-based catalytic systems for selective hydrodeoxygenation of ketones to alkenes by combining extensive catalytic testing, in situ X-ray absorption spectroscopy (XAS) under high pressures and temperatures and ex situ XAS structural characterization supported by density functional theory (DFT) calculations. Catalytic tests revealed the difference in hydrogenation selectivity for ketones (exemplified by acetone) or alkenes (exemplified by propene) upon changing the reaction conditions, more specifically in the presence of CO during a pretreatment step. XAS data demonstrated the evolution of the local ruthenium structure with different amounts of Cl/Br and CO ligands. In addition, in the absence of CO, the catalyst was reduced to Ru0, and this was associated with a significant decrease of the selectivity for ketone hydrogenation. For the Ru–bromide carbonyl complex, selectivity towards acetone hydrogenation over propene hydrogenation was explained on the basis of different relative energies of the first intermediate states of each reaction. These results give a complete understanding of the evolution of the Ru species, used for the catalytic valorization of biobased polyols to olefins in ionic liquids, identifying the undesired deactivation routes as well as possibilities for reactivation.
C functions, this approach allows replacement of stochiometric metal hydride reagents, such as NaBH4 or LiAlH4, by molecular hydrogen and a catalyst.
Other homogeneous Ru-complexes are also known to be active catalysts for hydrogenation of aldehydes and ketones, but whether they also refrain from reacting with C
C bonds, is not always clear. Braca et al. reported that Ru halide carbonyls, even without PPh3, catalyze the hydrogenative dehydroxylation of glycerol and sugar alcohols, which proceeds in acidic conditions.5 For instance, in the presence of [Ru(CO)3I2]2 as a homogeneous catalyst, and of hydrogen iodide as a Brønsted acid, glycerol is converted to n-propanol. After the Brønsted acidity dehydrates glycerol to acrolein, the Ru catalyst performs a complete hydrogenation of both the olefin and aldehyde functions, yielding 1-propanol and the derived ether. Clearly, under these acidic dehydration conditions, the Ru catalysts do not discriminate between C
C and C
O bonds. In contrast, our group has developed an alternative approach to the hydrodeoxygenation of sugar alcohols and glycerol to olefins. When HBr/Bu4PBr as a Brønsted acidic ionic liquid (IL) is combined with a Ru halide carbonyl hydrogenation catalyst, mono-alkenes are obtained selectively from sugar alcohols.6,7 In contrast to previous work, the dehydration in this process relies on acid-promoted Br− substitution–elimination reactions; the hydrogenation is performed by in situ formed RuBrx(CO)y compounds. These were observed to be generated in situ from RuBr3 and CO, formed by decarbonylation of the formed aldehyde intermediates, or by the thermal decomposition of formaldehyde.6 Later, an additional pretreatment step involving CO gas proved useful to obtain even higher selectivities in the valorization of crude waste glycerol to propylene.7 Remarkably, the product alkenes are hardly hydrogenated. However, apart from the proof that CO drastically improves the biomass valorization in terms of olefin selectivity, no clear understanding of the catalytic system is available.
Here, we elucidate the different catalytic steps in the Ru-catalyzed hydrodeoxygenation of glycerol to propene by monitoring the evolution of Ru-species by in situ X-ray absorption spectroscopy (XAS) and performing additional detailed analysis of the high-quality ex situ data collected by carefully trapping different intermediate states in solidified ionic liquid. The different states are correlated to the separate activation and deactivation steps. First, we focus on the catalyst dissolution in the IL, to reveal whether the Ru precursors remain stable or are converted into new complexes. Then, we investigate the impact of CO gas, to correlate the actual ligand environment of Ru to the catalytic performance. Finally, the origin of the selectivity towards ketone hydrogenation is supported with theoretical density functional theory (DFT) calculations.
After reaction, the reactor was cooled on ice and a gaseous sample was taken for FTIR gas phase analysis. The yield of apolar compounds was determined via GC analysis of the dodecane layer. Finally, a derivatisation reaction was performed on the polar IL layer using N,O-bis(trimethylsilyl)-trifluoroacetamide (BSTFA, 400 μL), silylating the alcohols remaining in that layer. All products were analyzed according to previous literature procedures.6,7 Details on the product analysis and the boundary conditions for the catalytic reaction are provided in the ESI.†
:
Br ratio of ca. 1
:
35) resulted in good signal-to-noise ratio in both X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) regions. However, in standard catalytic reactions the system is ∼5 times more diluted, resulting in an Ru
:
Br ratio of 1
:
170. The presence of the strongly absorbing Br limits signal intensity in the lower edge jump compared to reference samples and, therefore, more noisy data are obtained in the EXAFS region. All spectra were collected in the transmission mode, which showed better signal-to-noise ratio compared to the fluorescence signal collected in similar acquisition times, with simultaneous measurement of metallic ruthenium foil for energy alignment. The filling of the 1st, 2nd and 3rd ionization chambers resulted in the absorption of 20, 80, and 80%, respectively, at the Ru K-edge photon energy. The energy was selected by a Si(311) double-crystal monochromator operated in a step mode. Rejection of higher harmonics was done by Rh coated mirrors. The energy steps in the pre-edge and XANES regions were 5 and 1 eV respectively. In the EXAFS region, a constant step in k-space of 0.035 Å−1 was used. At B22, continuous scanning mode was used.
| Entry | Catalyst | Substratee | Olefin Selectivityf | Propeneg (%) | Propaneg (%) | Isopropanolh (%) | Acetoneg (%) |
|---|---|---|---|---|---|---|---|
| a Reaction conditions unless stated otherwise: 0.01 mmol Rucat. (2 mol%), 1.7 mmol Bu4PBr, 1 mL dodecane, 0.5 mmol tetradecane (IS), 220 °C, 40 bar H2, 1 h. b Pretreatment step of RuBr3 with CO gas (1 bar), 30 min, 40 bar H2, 180 °C. c Reaction for 4 h. d CO gas (1 bar) present during the reaction. e Glycerol: ref. 7: HBr co-catalyst (5 mol%), crude glycerol (0.5 mmol). Acetone (0.5 mmol, 36.7 μL). Propene gas (1 bar). f Ratio of propene vs. (propene + propane) determined by FT-IR/GC gas analysis. g GC yield. h GC yield after BSTFA derivatization. i Yield too low to allow reliable selectivity determination. | |||||||
| 0 | RuBr3·xH2O + COb | Glycerol | 94% | 82 | 5 | 2 | 4 |
| 1 | RuBr3·xH2O | Acetone | /i | 2 | <1 | <1 | 53 |
| 2 | [RuCl2(CO)3]2 | Acetone | 36% | 25 | 44 | 26 | 3 |
| 3 | [RuBr2(CO)3]2 | Acetone | 30% | 17 | 40 | 29 | 8 |
| 4 | [RuBr2(CO)3]2 + COb | Acetone | 52% | 25 | 23 | 46 | 4 |
| 5 | RuBr 3 ·xH 2 O + COb | Acetone | 90% | 77 | 8 | 2 | <1 |
| 6 | RuBr3·xH2O + COb,c | Acetone | 82% | 72 | 16 | <1 | <1 |
| 7 | RuBr3·xH2O + COb,d | Acetone | 93% | 40 | 3 | 1 | 50 |
| 8 | RuBr3·xH2O | Propene | 39% | 38 | 59 | — | — |
| 9 | [RuCl2(CO)3]2 | Propene | 56% | 52 | 41 | — | — |
| 10 | [RuBr2(CO)3]2 | Propene | 63% | 62 | 36 | — | — |
| 11 | [RuBr2(CO)3]2 + COb | Propene | 82% | 78 | 17 | — | — |
| 12 | RuBr 3 ·xH 2 O + COb | Propene | 96% | 95 | 4 | — | — |
| 13 | RuBr3·xH2O + COb,c | Propene | 87% | 84 | 13 | — | — |
| 14 | RuBr3·xH2O + COb,d | Propene | 98% | 93 | 2 | — | — |
Next, it was evaluated whether the choice of the Ru precursor has an effect on the preservation of propene, thus on avoiding overhydrogenation to the undesired alkane (entries 8–14). RuBr3 shows the highest overhydrogenation in the absence of a CO pretreatment step (entry 8). The overhydrogenation decreases for the isolated complexes (entries 9 and 10), also upon addition of a CO pretreatment step (entry 11). Finally, it is found to be almost negligible for the in situ formed complex (entry 12) as the increased acidity may additionally prevent the reduction to zerovalent Ru metal. Extending the reaction time to 4 h (entry 13) shows only a minor formation of propane from propene, indicating that high catalyst stability is combined with impressive C
O vs. C
C selectivity. The necessity of a pretreatment step under CO, rather than applying CO directly during the reaction, was confirmed by a control experiment on both acetone and propene (entries 7 and 14). We have previously obtained similar results in the HDO of erythritol, with butanone as the model substrate.6 Indeed, when the reaction is performed under 1 bar of CO, not only the olefin is hardly hydrogenated (entry 14); also the carbonyl hydrogenation is significantly hampered, presumably due to oversaturation of the catalyst coordination sphere with CO. Besides catalyst stability and selectivity, also catalyst recyclability is an important criterion. Therefore, after CO pretreatment, the catalyst was reused in 5 runs, showing clear selectivity loss if no CO is added in between cycles (Fig. 1). Selectivity is perfectly preserved when CO is added in between cycles.
Next, isolated [RuX2(CO)3]2 precursors were used instead of RuX3 compounds (X = Br, Cl). The corresponding XANES and EXAFS data are shown in Fig. 3. As in the previous case, the strongest changes in the spectra are observed for the Cl-containing precursor, which is also associated with Cl−–Br− exchange. This is supported by DFT calculations since the reaction of 4 Bu4PBr + [RuCl2(CO)3]2 to form 4Bu4PCl + [RuBr2(CO)3]2 is favourable with ΔH of about (−3)–(−4) kcal mol−1 (Fig. S5†). In addition, after dissolution in IL, both precursors exhibit increased Ru–Br and decreased Ru–CO contributions in EXAFS (Fig. 3b). The Ru–Br coordination is increased roughly by 1 (see Table S2†) with respect to the reference [RuBr2(CO)3]2 complex. This can be explained by a loss of CO ligands to the gas phase.
Two aspects related to the Ru speciation upon dissolution in the IL are noteworthy. First, irrespective of the original precursor, a complex with Br-ligands is formed in Bu4PBr due to Cl−–Br− exchange. Secondly, the IL itself is not sufficient to preserve the structure of the isolated [RuX2(CO)3]2 complexes upon dissolution, explaining their significantly lower catalytic performance (Table 1; entry 2–3 and 9–10). Since the structure of the isolated Ru-precursors is not preserved (CNCO < 3), it might only be possible to form the actual catalytic complex in the IL through the CO pretreatment step.
A linear combination fitting (LCF) using two reference spectra of RuBr3 and Ru3(CO)12 was performed to reveal the relative ratio of these components in the studied samples (Fig. 5). For RuX3 dissolved in IL, the fraction of RuBr3 component is close to 1, but in the presence of CO during the pretreatment step, this sample almost fully (ca. 92%) converts to [RuBr2(CO)3]2 (reference) species. After reaction or upon dissolution of the pre-isolated reference in IL the [RuBr2(CO)3]2complex partially degrades to RuBrx species, which can be associated with deactivation of the catalysts in absence of CO (vide supra). This can be counteracted by CO pretreatment in between the cycles (Fig. 1). Finally, if RuBr3 is used in absence of CO, formation of small Ru0 clusters occurs after reaction due to the presence of the reducing H2 gas (Fig. 6). These species are not active in carbonyl hydrogenation and can be responsible for alkene hydrogenation (Table 1; entry 1 and 8).
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| Fig. 5 Relative fractions of Br (shown in red) vs. CO (in blue) in the Ru coordination sphere, for different samples, as obtained by LCF analysis. | ||
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| Fig. 7 (a) XANES spectra of pure Ru-species (solid coloured lines) extracted by MCR-ALS plotted together with the reference spectra of RuBr3, [RuBr2(CO)3]2, and Ru foil (dashed red, green and blue lines respectively). (b) Concentration profiles of the three Ru-species extracted from MCR-ALS. (c) A list of experimental conditions applied during in situ XAS data collection. Conditions were varied within the described boundary conditions (see ESI,† “boundary conditions”): CO (0–5 bar), H2 (0–30 bar) and temperature (180–220 °C). Dashed lines indicate when the sample was changed. aA high concentration of RuBr3 was used, with 68 mg RuBr3 in 2 g IL. bFor all other entries, low concentrations of Ru were measured (13.6 mg in 2 g IL, similar to catalytic results presented in Table 1). cFormaldehyde (100 μL) was thermally decomposed to generate in situ CO gas. dIsopropanol (IPA, 250 μL) was added as propene precursor. | ||
The first part of Fig. 7(a) shows the spectra of pure species extracted from the in situ collected data. The first species is obviously similar to the RuBr3 reference and to RuBrx dissolved in Bu4PBr (indicated in red). The second species presents a spectrum close to that of the [RuBr2(CO)3]2 reference and represents the Ru carbonyl contribution (indicated in green). Finally, the third species shares common features with metallic ruthenium foil (indicated in blue). The evolution of these three species under various conditions is summarized in Fig. 7b. The applied steps and corresponding sets of conditions (1–16) along the x-axis are summarized in Fig. 7c, in which each scan takes approximately 5–6 minutes.
Under 1 bar CO and 20 bar H2, a considerable fraction of RuBrx still remains unchanged for the highly concentrated catalyst (1). The fraction of Ru bromide carbonyl increases either by removing H2 and increasing CO pressure (2) or by reducing the Ru loading (3), i.e. increasing CO/Ru ratio. In absence of CO, under inert atmosphere (4), in H2 (5) and with increased temperature (6), Ru is gradually converted towards RuBrx species. In agreement with ex situ results, isolated [RuX2(CO)3]2 complexes (7–8 and 9–10, respectively) contain less Ru carbonyl contribution (indicated in green) compared to the in situ carbonylated species (i.e. in step 3). Like in the previous research,6 formaldehyde can also be used as a CO source (11–12). In presence of IPA (as propene precursor) and H2 gas, RuBrx species are reduced to small Ru clusters (14). As expected, the RuBrx can be converted back to a Ru carbonyl species by addition of a CO source (formaldehyde, 15), while the lost Ru (0) species cannot. The metallic Ru contribution remains constant in step 14 vs. 15 (indicated in blue). If [RuBr2(CO)3]2 is used as a precursor, slight decarbonylation is observed over a large timeframe of ca. 2.5 h (16).
O hydrogenation, a screening of possible intermediate states in the hydrogenation of acetone and propene was performed at DFT level of theory, based on the minimal energy of their relaxed structures. In addition, the transition states and the height of the barriers for the adsorption of acetone and propene on the Ru complex were determined (Fig. 8).
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| Fig. 8 Relative energies in kcal mol−1 of the most stable intermediates and first transition state determined for acetone (top) and propene (bottom) hydrogenation reactions. The corresponding relaxed structures and output files are attached in ESI.† | ||
In particular, the exchange of a CO ligand by acetone results in very small (in case of one-side reaction) or slightly negative (in case of both Ru-sites involved, shown in Fig. S6†) reaction enthalpies (Fig. 8), with an energy barrier of about 7 kcal mol−1. Relatively small reaction enthalpies are also obtained for the next intermediate steps (dissociation of H2 and carbonyl hydrogenation). For the hydrogenation of propene, the barrier for propene coordination instead of CO ligand is similar to that obtained for the acetone case, but it leads to the formation of an intermediate state with higher energy, indicating that in the competition, coordination of acetone is more favourable. The next step involving H2 is significantly unfavourable compared to the acetone case, which might again explain the selectivity of the [RuBr2(CO)3]2 system towards C
O hydrogenation over C
C hydrogenation. C
C hydrogenation over Ru0 was not simulated, since olefin hydrogenation over active noble metal nanoparticles is well known.
O bonds over C
C bonds due to favored coordination of ketones over alkenes on Ru sites and unfavorable intermediate states involving H2 dissociation for the latter case, exemplified using acetone and propene as a substrate. Without a CO source, these species can disintegrate to RuBrx which under reaction conditions could be reduced to Ru0 clusters responsible for unselective C
C hydrogenation. Disintegration to RuBrx occurs in the IL in absence of CO and when the pre-made catalysts are dissolved and CO is lost; this was the case for both [RuX2(CO)3]2 (X = Br,Cl) complexes. If a Cl-containing precursor is used, a Cl−–Br− exchange was identified in the Br-rich environment (IL) for all studied samples, resulting in the formation of the corresponding Br-containing complexes. These results give a complete understanding of the evolution of Ru species, summarized in Scheme 2, applied for the homogeneous catalytic valorization of biobased (waste) polyols to olefins, indicating the undesired routes of its deactivation and possibilities for reactivation.
Footnote |
| † Electronic supplementary information (ESI) available: Details of Product analysis, catalytic tests, XAS analysis and DFT calculations. See https://doi.org/10.1039/d2sc02150a |
| This journal is © The Royal Society of Chemistry 2022 |