Yuke Jiaoa,
Shengnan Lia,
Guoping Li*ab and
Yunjun Luoab
aSchool of Materials Science and Engineering, Beijing Institute of Technology, Beijing, 100081, China. E-mail: girlping3114@bit.edu.cn
bKey Laboratory for Ministry of Education of High Energy Density Materials, Beijing Institute of Technology, Beijing, 100081, China
First published on 16th February 2022
The addition of fluoropolymers can improve the reactivity of Al and enhance the combustion performance of thermites, which has attracted great interest. Also, direct writing 3D printing technology for the preparation of energetic materials is an innovative process that can meet a variety of complex requirements. In this study, soluble Viton F2311 was used as a binder, and F2311/Al/CuO (FMICs) nanocomposites were prepared by direct writing. The components of FMICs were evenly distributed without obvious agglomeration. The thermal and combustion properties of FMICs with different mass fractions of F2311 were systematically studied. As the F2311 content increases, the thermite reaction of FMICs is advanced and the system has a higher exothermic and combustion rate. The F2311 content had little effect on the combustion flame temperature of FMICs, all of which were above 2400 K. Compared with PTFE and new fluoropolymers/nanothermites, F2311/nanothermites shows better processability and reaction properties and probably has promising applications.
In the past few decades, a series of thermite composites containing different fluoropolymers have been prepared. Huang14 used cold-pressing and sintering technology to prepare polytetrafluoroethylene (PTFE)/Al/MoO3 composites with a volume ratio of 60:16:24. The sample can react vigorously when impacted, with the characteristic drop height being 51.57 cm. PTFE has a high melting point (327 °C), which is close to the self-ignition temperature of nanothermites, and it is almost insoluble in any solvent. On the contrary, polyvinylidene fluoride (PVDF) and Viton can dissolve in some organic solvents, which provides more ideas for the application of nanothermites. Chen15 added the nanothermite to PVDF polymer solution and prepared Al/MoO3/PVDF composites by electrostatic spraying, and it was shown that the addition of PVDF could significantly reduce the reaction activation energy and contribute to the thermite reaction. The incorporation of nanothermite into polymer solutions for compounding can solve the problem of nanoparticle dispersion in composites, resulting in a more uniform distribution of material components, closer contact between fuel and oxidizer, and the composites with higher reactivity.2,16,17 Currently, more research is focused on PTFE or PVDF/Al composites. Some novel fluoropolymers have been studied, however, due to their insoluble and refractory characteristics, the preparation of complexes is limited to high-temperature casting or ultrasonic mixing methods.18–20 There are few studies on easily soluble fluoropolymer/nanothermite composites.
The selection of the appropriate polymer and processing method is critical to the nanothermites properties. F2311 has non-toxic, good storage stability, and physical and mechanical properties. It can be dissolved in solvents such as ketones and esters with low boiling points. In the field of energetic materials, it has been combined with high-energy explosives such as HMX and CL-20 as polymer-bonded explosives.21,22 Meanwhile, the direct writing of solvent-based inks has aroused great interest because of its relative simplicity and convenience. Moreover, the safety of energetic materials can be significantly improved with the addition of solvents.16,17,23 Compared with traditional charging methods, such as casting and pressing of energetic materials, direct writing technology relies on its micro-nozzle and flexible arm, which has great potential advantages for micro–miniature applications of energetic materials.
In this study, soluble F2311 was selected as a fluorine-containing binder to prepare high solid content F2311/Al/CuO composites (FMICs) by direct writing. The components of FMICs are uniformly distributed and tightly combined, and there is no obvious agglomeration of nanoparticles, which provides favorable conditions for the uniform combustion of materials. The effects of F2311 content on the thermal and combustion performances of FMICs were systematically studied by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), constant volume combustion, and high-speed photography, and the combustion process of FMICs was analyzed.
Samples | F2311 (mg) | Al (mg) | CuO (mg) | Butyl acetate (g) |
---|---|---|---|---|
5% F2311 + 95% MIC | 45.79 | 270 | 600 | 0.32 |
10% F2311 + 90% MIC | 96.67 | 0.67 | ||
15% F2311 + 85% MIC | 153.53 | 1.06 | ||
20% F2311 + 80% MIC | 217.50 | 1.50 |
Fig. 3 (a) Apparent viscosity of polymer solutions and nanothermite ink as a function of shear rate. (b) Photograph of FMICs. (c)–(e) SEM and EDS image of the FMICs with 80 wt% Al/CuO. |
Fig. 3b is the photograph of FMICs by direct writing. Fig. 3c and d show low and high magnification SEM images of the surface of the double-layer FMICs. The F2311 binder was tightly wrapped with the nanothermite to provide a self-supporting structure for the composite material. At the same time, the Al and CuO nanoparticles were tightly assembled. From the EDS results of each element (Fig. 3e), it can be seen that the components of the FMICs obtained by direct writing were uniformly distributed, and there was no obvious agglomeration phenomenon between the nanoparticles.
The elements composition of FMICs was analyzed by XPS. Fig. 4a shows the survey spectrum of the surface of FMICs, which clearly shows that FMICs contain C, O, F, Cu, and Al elements. The high-resolution XPS spectra of FMICs was further fitted with Gaussian, and the result is shown in Fig. 4b. The results correspond to C–C, C–F, and CF2 at 285.0 (±0.2) eV, 287.0 (±0.2) eV, and 291.4 (±0.2) eV, respectively. Fig. 4c shows the FTIR spectra of F2311 and FMICs. The –CF2 stretching vibration peak of FMICs is shifted toward the lower wavenumber due to the intermolecular hydrogen bonding between C–F on the molecular chain of F2311 and –OH on the surface of nano Al and CuO. It indicates that there is an interaction between F2311 and nano-Al thermite, which is beneficial to the long-term storage of the ink.
Fig. 4 (a) Survey spectrum of FMICs, (b) C 1s spectrum of FMICs, (c) FTIR spectra of F2311 and FMICs. |
Fig. 5 (a) TG curve, (b) DTG curve, (c) DSC curve, (d) heat release of FMICs with different F2311 contents. |
The TG-DTG results (Fig. 5a and b) indicated that the thermal decomposition process of FMICs can be divided into three stages. The first stage (100–300 °C) mainly removes small molecules such as water and organic solvents adsorbed on the surface of the material during the preparation and storage of FMICs. The second stage (300–385 °C) is the F2311 thermally decomposes (the weight loss is related to the F2311 content of the composite, which is about 97 wt% of the F2311) and reacts with the Al2O3 shell on the surface of Al and releases an amount of heat (Fig. 5c peak 1 low-temperature section). At this point, the oxide layer is destroyed, the reactive Al is exposed to the binder and oxidizer and the fluorination of the Al takes place, releasing a large amount of heat (Fig. 5c peak 1 high-temperature section). This process is known as the pre-ignition reaction (PIR), which is shown in eqn (1) and (2).
Pre-ignition reaction:
Al2O3 + F2311 → AlF3 + heat | (1) |
Al + F2311 → AlF3 + heat | (2) |
According to the thermal weight-loss parameters in Table 2, the decomposition temperature of FMICs are lower than that of pure F2311 polymer. The addition of nanothermite can facilitate the thermal decomposition of F2311. When the mass fraction of nanothermite increases from 80% to 95%, the DTG peak temperature of F2311 decreased by about 92–118 °C, and the peak temperature of fluorination reaction decreased by 14.27 °C. The decrease in decomposition temperature of F2311 can be attributed to the PIR, which can also be observed in the reaction of Al with PTFE, PVDF, and other fluoropolymers.18,25,26 It can be seen from Fig. 5c peak 1 that with the increasing content of F2311, the more heat released from fluorination reaction, the higher the total heat released from FMICs. When the mass fraction of F2311 increased from 5% to 20%, the total heat increased from 913.18 J g−1 to 1747.19 J g−1. F2311 is capable of PIR with Al and Al2O3 shell layer, and the reaction product AlF3 sublimates at 1277 °C, which makes the system internally pressurized while the particles break up and reduce agglomeration. The incorporation of F2311 contributed to the higher reaction energy and better combustion properties of the nanothermite composites.9,13,27
Samples | DTG peak temperature (°C) | Peak 1 | Peak 2 | Total heat | ||
---|---|---|---|---|---|---|
Peak temperature (°C) | ΔH (J g−1) | Peak temperature (°C) | ΔH (J g−1) | ΔH (J g−1) | ||
5% F2311 + 95% MIC | 343.23 | 372.53 | 115.49 | 627.72 | 797.69 | 913.18 |
10% F2311 + 90% MIC | 359.28 | 380.92 | 394.66 | 624.41 | 791.89 | 1186.55 |
15% F2311 + 85% MIC | 366.70 | 385.55 | 786.34 | 622.40 | 762.01 | 1548.35 |
20% F2311 + 80% MIC | 369.56 | 386.80 | 1143.34 | 620.20 | 603.85 | 1747.19 |
F2311 | 461.54 | — | — | — | — | — |
The third stage (385–580 °C) is the further decomposition of F2311 polymer, and the weight loss rate is about 3 wt% of F2311 in FMICs. The increase in mass (above 600 °C) is since although the argon atmosphere is used for purging, there is inevitably a trace of air in the furnace cavity, which reacts with Al under high-temperature conditions. When the temperature is higher than 600 °C, FMICs undergo the thermite reaction and release heat (Fig. 5c peak 2), as shown in eqn (4), as the content of F2311 increases, the thermite reaction advances.
The XRD results in Fig. 6 show that the combustion product of 5 wt% F2311 contains Cu2O and relatively more Cu9Al4 compared to other mass fractions of F2311. It is reported that Cu9Al4 is a product in the fuel-rich Al/CuO nanothermite composites, which is formed by the reaction of excess Al and Cu2O, as shown in eqn (4) and (5).18,28 FMICs with F2311 content above 5 wt% recorded the lowest relative peak intensity for Al2O3 with respect to AlF3, which indicates that fluorination is the dominant mechanism for Al consumption over oxidation. This is also consistent with the stronger peak intensities observed for the PIR in the DSC result (Fig. 5c).
Thermite reaction:
2Al + 3CuO → Al2O3 + 3Cu | (3) |
2Al + 6CuO → Al2O3 + 3Cu2O | (4) |
Al + 9Cu2O → 3Al2O3 + 2Cu9Al4 | (5) |
All samples showed a process of sharp increase and gradual decay in the pressure curves. The increase in pressure can be attributed to the following factors: (1) the heat released during combustion increases the temperature of the gas in the combustion chamber. (2) The combustion process forms shock waves at the high temperature and pressure reaction. (3) Gas products: the adiabatic temperature of the thermite reaction is higher than the boiling point of Al (2327 °C), so the part of Al vaporizes during the reaction; in the presence of F2311, Al is not only oxidized by CuO but also undergoes fluorination reaction with F2311 to produce gaseous AlF3. In addition, the binder will generate several fluorine-containing gases.
Typically, the maximum pressure generated (Pmax) represents the release of reaction energy; the time to reach Pmax and the pressure rise rate (dP/dt) are indicators for the reactivity of the energetic material. The parameters of the P–t curves of FMICs with different F2311 content are shown in Fig. 8. Pmax tends to increase with increasing F2311 content. This is consistent with the pattern of exothermic values of FMICs reported in the previous section. The addition of more F2311 causes FMICs to generate more heat and gaseous products during combustion, which leads to a higher Pmax. The binder hinders the propagation of heat, which affects the reactivity of the material. Therefore 5 wt% F2311 composites showed relatively high reactivity (dP dt−1). Favorably, the PIR occurring between the fluoropolymer and Al particles provides the additional heat. When the F2311 content is 10 wt% or more, the PIR reaction is more intense, and more heat is released as the F2311 content increases, so the reactivity increases accordingly. When the mass fraction of F2311 reached 20%, the positive effect from PIR was greater than the negative effect from the binder, thus improving the overall reactivity.
Table 3 summarizes the thermal and combustion properties of PTFE, PVDF, and novel fluoropolymer compounded with nanothermites reported in the literature in recent years. All these fluoropolymers have PIR and thermal reaction processes. Among them, F2311/nanothermites composites have more obvious advantages in terms of heat release as well as combustion rate. For example, F2311/nanothermites exerts 87% to 353% more heat than PTFE and PVDF-based composites. In addition, compared with PTFE and other novel fluoropolymer, they are mostly prepared by ultrasonic mixing due to their insolubility and high melting point. F2311 is easily soluble in organic solvents, thus F2311/nanothermites composites could have a greater potential for application.
Samples | Preparation | PIR | Thermite reaction | Total heat (J g−1) | Pmax (MPa g−1) | Burn rate (mg s−1) | ||
---|---|---|---|---|---|---|---|---|
peak temperature (°C) | ΔH (J g−1) | peak temperature (°C) | ΔH (J g−1) | |||||
30%PVDF/Al/MoO3 (ref. 15) | Electrospraying | 448.1 | 162.7 | 680.1 | 771.3 | 934.0 | — | 228.0 |
20%PVDF/Al/CuO29 | Electrospinning | 360, 460 | — | About 610 | — | — | — | — |
30%PTFE/Al/MnO2 (ref. 30) | Ultrasonic mixing | 500–650 | 176.1 | About 750 | 209.1 | 385.2 | — | — |
30%PTFE/Al/MoO3 (ref. 31) | Ultrasonic mixing | 568.0 | 255.7 | About 660 | — | — | — | — |
40%FP/Al/CuO18 | Cast curing | 348.0 | — | About 600 | — | 880.0 | 0.6 | 348.0 |
20%PFPE/Al/CuO20 | Evaporative deposition | 303.0 | 51.4 | 583.0 | 843.0 | 894.4 | — | — |
20%PFPE/Al/MoO3 (ref. 20) | Evaporative deposition | 305.0 | 103.1 | 566.0 | 1889.0 | 1992.1 | — | — |
20%F2311/Al/CuO | Direct writing | 386.8 | 1143.3 | 620.2 | 603.9 | 1747.2 | 13.6 | 358.0 |
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