Yingshu Gu,
Jing Wu*,
Miaomiao Hu,
Haohong Pi,
Rui Wang
and
Xiuqin Zhang
*
Beijing Key Laboratory of Clothing Materials R&D and Assessment, Beijing Engineering Research Center of Textile Nanofiber, School of Materials Design & Engineering, Beijing Institute of Fashion Technology, Beijing 100029, China. E-mail: a.wujing@163.com; clyzxq@bift.edu.cn
First published on 20th December 2021
Efficient directional moisture transport can remove excess sweat away from the human body and keep the body dry; fully utilizing this functionality to improve the wearing experience is urgently needed in the area of functional textiles. Herein, a facile strategy is used to design an eco-friendly and biodegradable PLA membrane with enhanced directional moisture transport and UV protection abilities. The PLA-based Janus membrane with asymmetric wettability is fabricated via sol–gel and electrospinning methods. Titanium dioxide nanoparticles (TiO2) were anchored onto the surface of the PLA fabric during the TiO2 sol–gel fabrication process using polydopamine, forming superhydrophilic TiO2@PDA–PLA. Then a thin PLA fibrous membrane layer showing hydrophobicity was electrospun onto this (PLA-E). The Janus PLA-E/TiO2@PDA–PLA membrane was successfully fabricated. Due to the asymmetric wettability and anchored TiO2, the PLA-E/TiO2@PDA–PLA Janus membrane exhibits efficient directional moisture transport and excellent UV protection abilities, and this work may provide a new pathway for fabricating multifunctional personal protective materials and have attractive potential applications in the future.
Additionally, in our daily life, the limited exposure of the human body to sunlight is essential for good health, as sunlight allows the body to produce vitamin D, which is essential for bone growth. However, sunlight also contains harmful ultraviolet (UV) radiation, which can harm the human body.17 Depending on the wavelength, sunlight-based UV radiation can be divided into UV-A (320–400 nm), UV-B (280–320 nm), and UV-C (200–280 nm).18,19 Thanks to the existence of the ozone layer as part of the earth's atmosphere, the majority of UV-C radiation is blocked; however, UV-B and UV-A radiation can still penetrate this layer, ultimately becoming the chief causes of many serious conditions, such as skin hyperpigmentation, erythema, apoptotic cell death, skin cancer, and so on.8,20–22 UV protection provided by ordinary clothing is not sufficient to protect human skin from damage due to UV radiation in some situations.23 The effective protection of skin from the consequences of excessive exposure to sunlight-based UV radiation requires personal protective materials that are capable of absorbing or reflecting UV radiation before it reaches the skin surface.24 In order to improve the UV protection abilities of clothing, considerable efforts have been made to fabricate UV protective materials. Xiao et al. deposited TiO2 nanoparticles, which act as UV absorbers, via an atomic layer deposition technique, and the as-prepared samples showed excellent UV protection performance.25 N. Abidi et al. reported a successful titania-nanosol coating on cotton fabrics, which imparted cotton fabric with excellent self-cleaning and UV protective properties.
Based on the current status of the field, research combining functional fabrics with comfort, allowing a full range of functionality and improving the wearing experience, is still in its infancy thus far. Herein, we fabricate polylactic acid (PLA) based Janus fabric, integrating directional moisture transport and UV protection abilities. PLA, as a kind of bio-based and biodegradable material, exhibits numerous advantages, such as excellent biocompatibility, good mechanical properties, and easy processability, making it a promising eco-friendly candidate for industrial applications that is compatible with human use.26–28 In this work, inspired by the strong and long-lasting bio-adhesion of marine mussels in wet environments,29 DOPA, with a molecular structure that mimics the single units of mussel adhesive protein, was used to directly anchor titanium dioxide nanoparticles (TiO2) to the surface of PLA fabric during the TiO2 sol–gel fabrication process, resulting in a TiO2@PDA coating and endowing the PLA fabric with superhydrophilicity and a hierarchical rough surface (TiO2@PDA–PLA). Subsequently, a thin layer of PLA fibrous membrane showing hydrophobicity was stacked on TiO2@PDA–PLA via electrospinning (PLA-E). Thus, the PLA-E/TiO2@PDA–PLA Janus membrane was successfully fabricated. Thanks to the asymmetric wettability and anchored TiO2, this membrane exhibits efficient directional moisture transport and excellent UV protection abilities, and this may provide a new pathway for fabricating multifunctional personal protective materials with both versatility and biodegradability.
Then, the PDA–PLA fabric was immersed into 500 mL of ethanol. Titania nanoparticles (TiO2) were prepared according to the classical sol–gel Stöber method. 20 mL of TBT was slowly dropped into the ethanol containing PDA–PLA fabric under stirring. The reaction was initiated upon the addition of deionized water (TBT:
deionized water = 20
:
1 (v/v)). Hydrochloric acid was used to adjust the pH value to about 3. The above reaction mixture was stirred at 40 °C for 18 h. Finally, the resultant TiO2@PDA–PLA fabric was rinsed with ethanol to remove residual TiO2 nanoparticles and dried at 60 °C for 2 h.
A schematic diagram of the PLA-E/TiO2@PDA–PLA Janus membrane is given in Fig. 2(a). SEM was applied to explore the morphologies of the two composited layers. Fig. 2(b) shows an SEM image of the TiO2@PDA–PLA fabric. Compared with pristine PLA fabric (ESI S1†), it can be seen that the yarns of TiO2@PDA–PLA fabric were roughly covered in a layer of nanoparticles/mastoids which overlapped densely, forming hierarchical polydisperse aggregates (an enlarged view is given in Fig. 2(c)).
Furthermore, the obtained TiO2@PDA–PLA fabric shows a water contact angle (WCA) of 0° (inset of Fig. 2(b)). When a 5 μL water droplet was dripped onto TiO2@PDA–PLA, it rapidly spread within 0.08 s (ESI S2†), indicating the presence of superhydrophilicity. Meanwhile, the influences of PDA and TiO2@PDA on the wettability of PLA fabric were characterized (more details are given in ESI S2†). It is obvious that both PDA and TiO2@PDA make PLA fabric superhydrophilic. The differences between the two in terms of wettability were mainly seen in the water spreading and absorbing time. A water droplet (5 μL) could fully spread and absorb on both TiO2@PDA–PLA and PDA–PLA fabric within 1 s. However, the water spreading and absorbing time of TiO2@PDA–PLA fabric was 0.08 s, which was much shorter than that of PDA–PLA fabric (0.84 s). On the other side, as seen in Fig. 2(d) and (e), PLA-E fibers with relatively smooth surfaces were randomly distributed on the collector with an average fiber diameter of about 482 nm (ESI S3†). The WCA of PLA-E was 118 ± 0.3°, indicating hydrophobicity (inset of Fig. 2(d)).
EDS analysis was carried out to uncover the chemical composition of the Janus membrane. When EDS analysis of the PLA-E layer of the Janus membrane was carried out (Fig. 2(f)), the content levels of C and O are 49.09% and 48.19%, respectively. A small amount of Ti was also detected, which is attributed to the thin PLA-E fibrous layer not completely covering the adjacent TiO2@PDA–PLA layer. When EDS analysis was carried out from the TiO2@PDA–PLA side (Fig. 2(g)), it can be seen that C, O, and Ti elements appear, and they are distributed on the fabric surface uniformly. Compared with pristine PLA fabric, which only contains C and O (ESI S4†), the appearance of Ti indicated that TiO2 nanoparticles were successfully synthesized in situ via the sol–gel method and anchored on the PDA–PLA fabric. In addition, it is important to note that N attributed to PDA does not appear in EDS element mapping analysis due to its low content.
X-ray photoelectron spectroscopy (XPS) was used to verify the chemical components of as-prepared samples (Fig. 2(h)). The survey spectra indicated that PLA fabric, the PLA-E fibrous membrane, PDA–PLA, and TiO2@PDA–PLA fabric contained the elements C and O. However, a new peak appeared in the survey spectrum of TiO2@PDA–PLA fabric, which was attributing to the existence of Ti (from TiO2). The high-resolution C 1s XPS spectra of PLA fabric, the PLA-E fibrous membrane, PDA–PLA, and TiO2@PDA–PLA showed three peaks positioned at ∼284.8 eV, 285–287 eV and 288–290 eV, which were assigned to C–C/C–H, C–O, and CO.32 For the PLA-E fibrous membrane, due to the spin-orbital coupling of electrons, the Ti 2p energy levels were decomposed into Ti 2p1/2 and Ti 2p3/2, with corresponding binding energies of 461.34 eV and 455.29 eV, indicating that TiO2 was successfully anchored on the material.33
In addition, analysis of the wettability of the PLA-E fibrous membranes prepared using different types of electrospinning nozzles (difference in inner diameter), resulting in different average fiber diameters, was carried out. Water droplets of about 5 μL were allowed to contact the surfaces of the as-prepared samples. The water contact angles were 122.5° ± 0.8°, 116.4° ± 0.2°, 113.1° ± 0.1°, and 103.5° ± 0.7° for PLA-E(6G), PLA-E(8G), PLA-E(10G), and PLA-E(12G), respectively, indicating the PLA-E fibrous membranes are hydrophobic (inset photos in blue dotted frames in Fig. 3(a)). The natural properties of PLA and the porous structure of the PLA-E fibrous membrane, bestowing high surface roughness, are the main reasons for the hydrophobicity. It also can be seen that the average fiber diameter influenced the wettability. With a decrease in the average fiber diameter, the WCA of the PLA-E fibrous membrane increased slightly; this is because for a fiber-based surface, a smaller fiber diameter usually brings about greater surface roughness, which can enhance or “enlarge” the wetting behaviour.3,13,34 We further used Fourier-transform infrared spectroscopy (FTIR) to characterize the chemical compositions of the samples. As depicted in Fig. 3(b), the spectra of pure TiO2 nanoparticles and TiO2@PDA–PLA show that absorbed water and hydroxyl groups existed on the surfaces of the samples, as proved by the presence of the broad peak between 3750 and 3300 cm−1. CC resonance vibrations from aromatic rings and N–H bending vibrations were observed at 1613 cm−1 and 1509 cm−1, respectively, indicating the presence of PDA.35,36 An absorption peak was also found at around 662 cm−1, which was assigned to the stretching vibrations of Ti–O–Ti bonds. In addition, for PDA–PLA and TiO2@PDA–PLA samples, C
C resonance vibrations from aromatic rings and N–H bending vibrations were observed at 1613 cm−1 and 1509 cm−1, which were the characteristic absorption peaks of polydopamine. Fig. 3(c) exhibits the water directional transport capabilities of the Janus membrane, defined as directional (yes) or non-directional (no), as a function of the electrospinning time. Here, water droplets were dripped on the hydrophobic PLA-E fibrous side. When the electrospinning time of PLA-E was less than 4 min, water droplets could transport from both sides of the Janus membrane. However, when the PLA electrospinning time was above 4 min but less than 14 min, water droplets could penetrate from the hydrophobic PLA-E fibrous membrane side to the superhydrophilic TiO2@PDA–PLA fabric side of the Janus fabric membrane, but they were blocked in the reverse direction, exhibiting directional water transport. Upon continuing to increase the electrospinning time (above 14 min), water droplets were blocked from both sides.7 Such unique one-way water transport capabilities can be attributed to the asymmetric wettability between the two sides of the Janus membrane. Thus, the hydrophobic layer should work to block the penetration of water, while the superhydrophilic layer favours transport.6
The mechanism is illustrated in Fig. 3(d). Water droplets were first dropped onto the hydrophobic PLA-E fibrous membrane side then onto the superhydrophilic TiO2@PDA–PLA fabric side. Based on our previous research work, we found that for a Janus membrane with asymmetric wettability, once the thickness of the superhydrophilic layer is fixed, the water transport capacity is highly dependent on the thickness of the hydrophobic layer.14,37,38 Thus, in this work, the thickness of the superhydrophilic TiO2@PDA–PLA fabric layer was fixed, and the thickness of the hydrophobic PLA-E fibrous membrane was adjusted based on the electrospinning time. The relationship between the electrospinning time of PLA and the thickness of the Janus membrane is shown in ESI S5.† When water contacted the hydrophobic PLA-E surface, it is subjected to two opposite forces: so-called hydrostatic pressure (HP) generated by the water drop itself and hydrophobic force (HF) caused by the hydrophobic layer. HP supports water transport across the membrane, while HF resists water transport. HF is a constant value, which is determined by the use of a certain material. When water is dripped onto the membrane, on account of the accumulated water volume, the penetrative HP increases. Once the penetrative depth reaches the thickness of the PLA-E fibrous membrane, water contacts with the superhydrophilic TiO2@PDA–PLA fabric, where it is then subjected to capillary force (CF) as a result of the superhydrophilic membrane. Under the action of HP and CF, water droplets will be “dragged” through the Janus membrane (Fig. 3(d), left). On the contrary, once water droplets contact the superhydrophilic TiO2@PDA–PLA side, they tend to spread out into a thin water film or are absorbed by the superhydrophilic layer under the force of HP and CF. When water drops move to the interface between the PLA-E fibrous membrane and TiO2@PDA–PLA fabric, HF will prevent water from further penetrating into the hydrophobic layer. Even if the water volume is increased to provide larger HP, water is much more inclined to spread over the superhydrophilic layer instead of penetrating through the hydrophobic layer (Fig. 3(d), right). A Janus membrane with this type of asymmetric wettability shows unidirectional water transport capabilities, like a “water diode”, allowing water transport from the hydrophobic to the superhydrophilic side but being blocked in the reverse direction.39
To demonstrate the effects of water on both sides of the Janus membrane in an in-depth manner, the hydrostatic pressure (HP) needed to make water pass through the porous channels of the membrane was measured. As shown in Fig. 3(e), HP values, from the hydrophobic PLA-E side to the superhydrophilic TiO2@PDA–PLA side and in the reverse direction, were measured via fixing the area of the Janus fabric membrane, slowly dripping water droplets through a tubular container, and then recording the height of the water column at the time when water begins to penetrate. Fig. 3(f) shows the relationship between the PLA-E electrospinning time and the HP. It is noteworthy that HP from the hydrophobic PLA-E side to the superhydrophilic TiO2@PDA–PLA side was much lower than that in the reverse direction (from TiO2@PDA–PLA side to PLA-E, pink columns), indicating that it was easier for water droplets to transport from the hydrophobic side to the superhydrophilic side. When the electrospinning time of PLA-E increased, the HP increased correspondingly, which can be attributed to the thicker PLA-E fibrous membrane leading to longer hydrophobic channel lengths for water to break though, making it much more difficult for water to be transported.40
As an excellent type of fabric functionality that can guarantee human comfort, enhanced directional moisture transport is important for drying the human body. Fig. 4 quantitatively depicts moisture management testing (MMT) of the PLA-E/TiO2@PDA–PLA Janus membrane. Fig. 4(a) presents the water content on both sides of the Janus membrane as a function of the electrospinning time. During the MMT process, a total mass of 0.2 g of salt water was consistently dropped for 20 s, and water movement in the membrane was observed for 120 s. It was observed that when the electrospinning time of the top hydrophobic PLA-E fibrous membrane layer increased, the water content decreased then increased gradually. When the electrospinning time of PLA-E was 10 min, the water content reached its minimum value (the red dotted box, in Fig. 4(a)).
The reason for this phenomenon was that moisture was spontaneously transported across the Janus membrane from the hydrophobic PLA-E side to the superhydrophilic TiO2@PDA–PLA side. Once the electrospinning time of PLA-E was increased above 10 min, the increased thickness of PLA-E prevented directional moisture transport, causing water to accumulate in the hydrophobic PLA-E layer. In the same way, when the Janus membrane was reversed, placing the superhydrophilic TiO2@PDA–PLA layer on top, the water content increased gradually and then tended to be constant. This phenomenon can be explained based on the fact that with an increase in the thickness of the hydrophobic PLA-E layer, water merely spread on the top superhydrophilic layer instead of penetrating through the Janus membrane, and finally the water content reached a constant value. In addition, it also can be seen that for the PLA-E/TiO2@PDA–PLA Janus membrane, PLA-E with a smaller average fiber diameter has better directional moisture transport capabilities (ESI S6†).
Fig. 4(b) shows MMT images of the water content on the top and bottom surfaces of Janus membranes where water was dropped on the PLA-E and TiO2@PDA–PLA sides, respectively. The dark regions represent non-wetted areas and the blue regions show wetted areas. High contrast is noticed between the “blue” and the “dark” areas, which confirms that most water is directionally transported to the superhydrophilic TiO2@PDA–PLA layer and retained there. Subsequently, the directional moisture transport capabilities of the Janus fabric membrane from the hydrophobic to the superhydrophilic side and in the reverse direction have been measured, and the results are shown in Fig. 4(c). It is apparent that the directional moisture transport capabilities from the hydrophobic PLA-E side to the superhydrophilic TiO2@PDA–PLA side of all the as-prepared Janus membranes with different PLA-E electrospinning times were higher than those in the reverse direction. It also can be seen that when the PLA-E electrospinning time was 10 min, the directional water transport capabilities reached their maximum value (pink dotted box in Fig. 4(c)), that is, 403.5% from the hydrophobic side to the superhydrophilic side, and −595% from the superhydrophilic side to the hydrophobic side.
To investigate the UV resistance of the as-prepared samples, the UV-vis transmittance was measured over a wavelength range of 250–400 nm, which is the most harmful to humans. Fig. 5(a) and (b) shows the UV-transmission spectra and UV-B transmittance, respectively, for all as-prepared samples. Based on a large number of literature reports, titanium dioxide, which is toxin- and odor-free, shows excellent shielding effectiveness against UV radiation, and it does not decompose or become discolored after absorbing UV light, exhibiting long-lasting UV-blocking effects.41–43 Accordingly, the UV protection performance of TiO2@PLA fabric (TiO2 anchored on PLA fabric without PDA) was tested. It can be seen that the UV protection capabilities were improved compared with pristine PLA fabric, but the effects were not particularly ideal, mainly because of the poor adhesion of TiO2 nanoparticles to the surface of PLA fabric without the PDA “glue layer”. Then, we investigated the UV protection abilities of PDA–PLA fabric and TiO2@PDA–PLA fabric. It was found that UV-B transmission can be reduced to below 20% upon constructing a solid TiO2@PDA nanostructure on the surface of PLA fabric. This can be explained as follows: (i) the molecular structure of PDA is similar to that of melanin in organisms, which has good absorption capabilities toward light, ultraviolet light, and infrared light; and (ii) as an inorganic anti-UV agent, TiO2 nanoparticles can absorb UV light to produce electron/hole pairs, with a scattering effect toward ultraviolet rays.18,44,45 In addition, both sides of the Janus membrane have the same UV protection abilities. Thus, taking advantage of the absorbing and scattering of UV rays, the TiO2@PDA nanostructure can effectively improve the UV protection abilities of the Janus membrane.
In light of practical applications, not only is excellent UV protection performance important, but good moisture and air permeability, ensuring comfort, play important roles in the development of a wearable fabric.46 Fig. 5(c) shows the air permeability of the Janus membrane as a function of the electrospinning time. The air permeability of the membrane decreased as the PLA-E electrospinning time was increased, which is consistent with previous research.47 Membranes that show lower air permeability can prevent aerosols, gases, and wind from reaching the human body.48 Fig. 5(d) shows the relationship between the water vapor transmission (WVT) rate of the Janus fabric membrane and the PLA-E electrospinning time. The following points are notable. (i) With an increase in the PLA-E electrospinning time, the WVT rate of the Janus membrane shows a downward trend. This can be attributed to a longer electrospinning time leading to the denser accumulation of PLA-E nanofibers, blocking the pores and channel of the fibrous membrane. The morphologies of cross-sections of Janus membranes with different PLA-E electrospinning times and their corresponding porosities are shown in ESI S7.† (ii) The WVT rates when water vapor transmission was from the PLA-E side (inner side, close to human skin when worn) to the TiO2@PDA–PLA side (outer side, away from human skin when worn) were higher than in the reverse direction for all the as-prepared membranes. This is of cardinal significance, because a normal adult loses 700–1200 g of sweat each day in a passive state (insensible perspiration) and 1200–2000 g of sweat each day in motion (sensible perspiration). When the moisture transmission of the fabric reaches 2200 g−2 d−1, this can ensure the comfortable wearing of clothing. When the electrospinning time reached 10 min, the WVT rate of the Janus membrane (outer) is 3034 g−2 d−1, much higher than 2200 g−2 d−1 (the area marked in red dotted lines in Fig. 5(d)). Also, the mechanical properties of the membrane can meet the basic needs of clothing (ESI S8†). The better water vapor transmittance permeability can keep the human body dry and comfortable, making this Janus membrane a good candidate to act as a clothing fabric with excellent UV-protection abilities and efficient moisture transport capabilities.
Footnote |
† Electronic supplementary information (ESI) available: S1–S8. See DOI: 10.1039/d1ra07912c |
This journal is © The Royal Society of Chemistry 2022 |