Open Access Article
Yingxin Liu
ab,
Kai Liua,
Meihua Zhanga,
Kaiyue Zhanga,
Jiao Maa,
Shuwen Xiaocd,
Zuojun Wei
*cd and
Shuguang Deng
*b
aCollege of Pharmaceutical Science, Zhejiang University of Technology, Hangzhou 310014, P. R. China. E-mail: weizuojun@zju.edu.cn; Shuguang.Deng@asu.edu
bSchool for Engineering of Matter, Transport and Energy, Arizona State University, 551 E. Tyler Mall, Tempe, AZ 85287, USA
cKey Laboratory of Biomass Chemical Engineering of the Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
dInstitute of Zhejiang University-Quzhou, 78 Jiuhua Boulevard North, Quzhou 324000, P. R. China
First published on 22nd December 2021
Highly active and thermally stable Cu–Re bimetallic catalysts supported on TiO2 with 2.0 wt% loading of Cu were prepared via an incipient wetness impregnation method and were applied for liquid phase selective hydrogenation of levulinic acid (LA) to γ-valerolactone (GVL) in H2. The effect of the molar ratios of Cu
:
Re on the physico-chemical properties and the catalytic performance of the Cu–Re/TiO2 catalysts was investigated. Moreover, the influence of various reaction parameters on the hydrogenation of LA to GVL was studied. The results showed that the Cu–Re/TiO2 catalyst with a 1
:
1 molar ratio of Cu to Re (Cu–Re(1
:
1)/TiO2) exhibited the highest performance for the reaction. Complete conversion of LA with a 100% yield of GVL was achieved in 1,4-dioxane solvent under the reaction conditions of 180 °C, 4.0 MPa H2 for 4 h, and the catalyst could be reused at least 6 times with only a slight loss of activity. Combined with the characterization results, the high performance of the catalyst was mainly attributed to the well-dispersed Cu–Re nanoparticles with a very fine average size (ca. 0.69 nm) and the co-presence of Cu–Re bimetal and ReOx on the catalyst surface.
Typically, GVL can be obtained through hydrogenation and cyclization of biomass derivative levulinic acid (LA) over homogeneous or heterogeneous catalysts as shown in Scheme 1.8–10 In consideration of easy product separation and catalyst recycling, heterogeneous catalysts are preferred. Supported Ru, Rh, Pd, Pt, Au and Ir noble metal catalysts have been employed for the hydrogenation of LA into GVL.11–16 Among them, Ru-based catalysts have been proved to be one of the most active heterogeneous catalysts.17–21 Our previous work also showed that the Ru catalyst embedded in N-doped mesoporous carbon exhibited high performance for the hydrogenation of LA into GVL.22
At the same time, some researchers have focused on non-noble metal catalysts.23 The Cu-based non-noble metal catalysts, which are generally considered to be active for the selective hydrogenation of C
O bonds and relatively inactive for the hydrogenolysis of C–C bonds,24,25 have been reported to be effective for the hydrogenation of LA to GVL. For example, Hutchings et al.26 investigated the performance of Cu–ZrO2 catalyst for the hydrogenation of LA to GVL, and obtained over 90% of LA conversion after reaction 60 min at 200 °C and 35 bar H2. Xu et al.27 studied LA hydrogenation over Cu(30%)–WO3(10%)/ZrO2-CP-300 catalyst in ethanol and obtained the maximum GVL yield of 94% at 200 °C and 5 MPa H2 for 6 h. However, most of the copper monometallic catalysts exposed a lot of problems, such as a high copper loading and harsh reaction conditions.
Recently, bimetallic catalysts have caused widespread concern due to their unique catalytic performance. It is widely believed that the addition of another metal will enhance the catalytic activity and stability of the catalyst by changing the electronic and geometric properties of the first metal.28,29 Zhang et al.30 reported that using CuAg/Al2O3 as catalyst and THF as a solvent, LA conversion could reach 100%, and GVL selectivity was up to 99% at 180 °C and 1.4 MPa H2 for 4 h. Cai et al.31 developed 10Cu–5Ni/Al2O3 bimetallic catalyst for the transfer hydrogenation of ethyl levulinate to GVL with 2-butanol as the hydrogen donor, and obtained a 97% yield of GVL in 12 h at 150 °C. Yanase et al.32 tested bimetallic Cu–Co/Al2O3 catalyst for gas-phase hydrogenation of LA to GVL and obtained a GVL productivity of 5.46 kgGVL kgcatalyst−1 h−1 with a GVL selectivity higher than 99% at 250 °C for 24 h.
In this study, we report the Cu–Re/TiO2 bimetallic catalyst for the liquid phase hydrogenation of LA to GVL. The choice of metal Re as the second component is mainly based on the following considerations. Firstly, ReOx as well as TiO2 has many oxygen vacancies, which facilitates the adsorption of oxygen-containing functional groups, such as –OH and C
O,33,34 facilitating the catalytic conversion of LA. Secondly, Re oxophilic metal oxide can be partially reduced to a metallic state in a reducing atmosphere, and Re0 can serve as a second metal component to form a bimetal or alloy with another hydrogenation-active metal and provide a synergistic effect, which is beneficial to improve the hydrogenation catalytic performance and stability of the catalyst.35–37 Our previous work showed that the bimetallic catalyst Pt–Re exhibited high performance for hydrogenation of cinnamaldehyde to cinnamyl alcohol.38 And our recent study showed that bimetallic catalyst Fe–Re/TiO2 exhibited superior catalytic performance for LA hydrogenation to GVL compared to monometallic Fe and Re catalysts at similar metal content. Under optimized conditions, nearly full conversion of LA with a 95% yield of GVL could be achieved at 180 °C in water at a H2 pressure of 40 bar.39
Here, Cu–Re bimetallic catalysts supported on TiO2 with different Cu/Re molar ratios were prepared via an incipient wetness impregnation method. A structure–activity relationship was extensively discussed based on various characterization results and activity testing results. Moreover, the effect of reaction parameters on LA conversion was investigated.
:
Re molar ratios were prepared by an incipient wetness impregnation method. In a typical procedure, an aqueous solution containing the required amount of Cu(NO3)2·3H2O and NH4ReO4 was added to the support TiO2 in a beaker. After impregnated for 24 h, the mixture was dried at 110 °C for 10 h and finally reduced at 500 °C in a tubular furnace under hydrogen flow for 3 h to obtain the target catalyst, which was denoted as Cu–Re(x
:
y)/TiO2, where x
:
y means the molar ratio of Cu to Re. The molar ratio of Cu to Re was varied from (3
:
1) to (1
:
1) by changing the Re content and using a fixed amount of Cu (2.0 wt%), in order to investigate the influence of Re content on the property of the Cu–Re/TiO2. Two monometallic catalysts 2.0 wt% Cu/TiO2 and 5.8 wt% Re/TiO2 were prepared by using the same method for comparison.
Transmission electron microscopy (TEM) images were obtained using a Tecnai G2 F30 S-Twin instrument (Philips-FEI Co., The Netherlands). Samples were prepared by dispersing the reduced catalyst powder in ethanol under ultrasound for 15–20 min and then dropping the suspension onto a copper grid coated with carbon film. The particle size distribution of the metal nanoparticles in each sample was determined from the corresponding TEM image by measuring the sizes of more than 100 particles.
H2 temperature-programmed reduction (H2-TPR) of the samples was performed on a Chemisorb FINESORB-3010 instrument. The dried catalyst samples were reduced at 10 °C min−1 under a gaseous mixture of 10 vol% hydrogen in nitrogen (gas flow rate: 60 mL min−1). Hydrogen consumption was monitored on a thermal conductivity detector (TCD).
X-ray photoelectron spectroscopy (XPS) spectra were obtained using an Escalab Mark II X-ray spectrometer (VG Co., United Kingdom) equipped with a magnesium anode (Mg Kα = 1253.6 eV). Energy corrections were performed using a 1s peak of the pollutant carbon at 284.6 eV. The sample was prepared by pressing the catalyst powder onto the surface with silver sol–gel.
:
Re molar ratios were prepared and tested for hydrogenation of LA into GVL in a batch reactor in 1,4-dioxane solvent at 180 °C and 4.0 MPa H2 for 3 h, and the results are shown in Fig. 1. Monometallic 2 wt% Cu/TiO2 showed almost no activity for the reaction, over which the conversion of LA and the selectivity to GVL was only 0.7% and 2.4%, respectively. Although monometallic 5.8 wt% Re/TiO2 showed good selectivity toward GVL (98.7%), its activity was low, with a LA conversion of 68.4%. It can be seen that the addition of Re remarkably improved the catalytic performance of the Cu-based catalysts for LA hydrogenation, and the performance of the Cu–Re/TiO2 bimetallic catalysts increased with the increase in Re
:
Cu molar ratio. It was noteworthy that the Cu–Re(1
:
1)/TiO2 catalyst exhibited the highest activity and selectivity to GVL, giving a GVL yield as high as 97.5% at a LA conversion of 98.9%.
![]() | ||
Fig. 1 Hydrogenation of LA to GVL over Cu–Re/TiO2 catalysts with different Cu : Re molar ratios. Reaction conditions: 0.5 g LA, 50 mg catalyst, 10 mL 1,4-dioxane, 4.0 MPa H2, 180 °C, 3 h, and 1000 rpm. | ||
| Catalyst | SBETa (m2 g−1) | Vpb (cm3 g−1) | Dpb (nm) |
|---|---|---|---|
| a The specific surface area was calculated by using the BET method.b The pore size and pore volumes were derived from the adsorption branches of isotherms by using the BJH model. | |||
| TiO2 | 53 | 0.15 | 11.3 |
| Cu/TiO2 | 52 | 0.33 | 25.2 |
Cu–Re(3 : 1)/TiO2 |
60 | 0.39 | 26.0 |
Cu–Re(2 : 1)/TiO2 |
59 | 0.36 | 25.6 |
Cu–Re(1 : 1)/TiO2 |
60 | 0.32 | 25.6 |
| Re/TiO2 | 61 | 0.33 | 26.4 |
Fig. 3 shows the H2-TPR profiles of monometallic Cu/TiO2 and Re/TiO2, and bimetallic Cu–Re/TiO2 catalysts dried at 110 °C. In monometallic Cu/TiO2, two peaks occurred at 225 °C and 255 °C, which were likely attributed to the reduction of highly dispersed CuO species in intimate contact with TiO2 and the reduction of the oxide clusters with a structure similar to CuO, respectively.42 In the case of monometallic Re/TiO2, Re species reduced between 220 and 350 °C with a peak maximum at 288 °C, in agreement with the literature.43 On bimetallic Cu–Re(3
:
1)/TiO2 and Cu–Re(2
:
1)/TiO2 catalysts, two peaks were observed between 210 and 261 °C, and the peaks moved towards low temperature compared with the two monometallic catalysts Cu/TiO2 and Re/TiO2, which indicates that the addition of Re into Cu/TiO2 catalyst is of benefit to the reduction of metal oxide species. It is interesting to note that Cu–Re(1
:
1)/TiO2 bimetallic catalyst displayed a main broad peak at 289 °C and two additional ones with low intensity. The main peak shifted to higher temperature compared with monometallic catalyst Cu/TiO2, likely corresponding to monometallic Re-containing sample, indicating that there was a strong interaction between Cu and Re on this sample and that most of Re atoms were distributed in the periphery of unreduced Cu atoms throughout the catalyst.44 Furthermore, the reduction bands of Cu–Re(1
:
1)/TiO2 catalyst were changed to the symmetrical shape compared to those of other samples, which can be induced by a uniform reduction process caused by the homogeneity of metal particle size.44 Combined with the activity testing results of the catalysts as mentioned above, the improvement in the catalytic activity of the Cu–Re(1
:
1)/TiO2 catalyst was probably attributed to the strong interaction between Cu and Re.
Fig. 4 displays the TEM images of the reduced Cu/TiO2 and Cu–Re/TiO2 catalysts. In the TEM image of monometallic Cu/TiO2 catalyst (Fig. 4(a)), only a few severely agglomerated Cu nanoparticles with a large average size (about 1.6 nm) were observed, which reduced the activity and selectivity of the catalyst significantly. For the three Cu–Re/TiO2 bimetallic catalysts (Fig. 4(b)–(d)), metal particles were smaller, with more narrow particle size distributions than Cu/TiO2, indicating that metal particles on Cu–Re bimetallic catalysts were uniformly distributed. In particular, Cu–Re(1
:
1)/TiO2 catalyst showed the largest metal dispersion and the smallest average metal particle size (0.69 nm). As shown in Fig. 4(d), the fringe spacing of Cu–Re(1
:
1) (0.207 nm) is between those of Cu(110) (0.200 nm) and Re(101) (0.211 nm),45,46 indicating that a Cu–Re alloy was formed in the reduced Cu–Re(1
:
1)/TiO2 catalyst and this was responsible for strong interaction between metallic Cu and Re species. The result is in good agreement with the TPR results.
![]() | ||
Fig. 4 TEM images of (a) Cu/TiO2, (b) Cu–Re(3 : 1)/TiO2, (c) Cu–Re(2 : 1)/TiO2 and (d) Cu–Re(1 : 1)/TiO2 catalysts. | ||
Fig. 5 shows the XPS spectra for Cu 2p (Fig. 5(a)) and Re 4f (Fig. 5(b)) levels of the reduced Cu/TiO2, Re/TiO2 and Cu–Re(1
:
1)/TiO2 catalysts, and the corresponding binding energies are listed in Table 2. The XPS data for Cu 2p on both Cu/TiO2 and Cu–Re(1
:
1)/TiO2 catalysts reveal that the Cu species is essentially metallic Cu0.47 XPS analysis for Re 4f displays that Re is present in Re4+, Re6+ and Re7+ states in the case of monometallic Re/TiO2,48 and in Re0, Re4+ and Re7+ states in the case of bimetallic Cu–Re(1
:
1)/TiO2,44 indicating that the reduction of Re species is not complete, in agreement with the literature.43,44 Compared to the corresponding monometallic catalysts, the binding energy for the Cu 2p3/2 descends to higher values by ca. 0.3 eV, while the binding energy of ReO2 for Re 4f7/2 shifts to lower values by ca. 0.2 eV, indicating a strong interaction may exist between Cu and Re species,49 per the TPR and TEM results.
:
1)/TiO2 catalysts
| Catalyst | Cu 2p3/2 (2p1/2) (BE/eV) | Re 4f7/2 (4f5/2) (BE/eV) | |||
|---|---|---|---|---|---|
| Cu0 | Re0 | ReO2 | ReO3 | Re2O7 | |
| Cu/TiO2 | 931.7(951.6) | — | — | — | — |
Cu–Re(1 : 1)/TiO2 |
932.0(951.9) | 40.3(43.0) | 42.0(44.2) | — | 45.8(48.2) |
| Re/TiO2 | — | — | 42.2(44.6) | 44.3(48.7) | 46.2(48.4) |
:
1)/TiO2 catalyst was investigated, and the results are shown in Fig. 6. It can be seen that the conversion of LA increased from 22.0% at 140 °C to 53.4% at 160 °C, and the GVL selectivity increased from 78.4% to 89.9%. With the increase in the temperature to 180 °C, GVL selectivity increased to 98.6% with a LA conversion of 98.9%. Further increasing reaction temperature to 200 °C, both LA conversion and GVL selectivity were up to 100%. Considering energy-saving and GVL yield, 180 °C was chosen as the reaction temperature in the following study.
![]() | ||
Fig. 6 Effect of reaction temperature on hydrogenation of LA to GVL over Cu–Re(1 : 1)/TiO2 catalyst. Reaction conditions: 0.5 g LA, 50 mg catalyst, 10 mL 1,4-dioxane, 4.0 MPa H2, 3 h, and 1000 rpm. | ||
Fig. 7 compares LA hydrogenation results by reaction time over Cu/TiO2, Re/TiO2 and Cu–Re(1
:
1)/TiO2 catalysts. The bimetallic Cu–Re(1
:
1)/TiO2 catalyst exhibited the highest performance and produced a GVL yield of 97.5% after 3 h of reaction time. Extending the reaction time to 4 h, a GVL yield of 100% was achieved. In contrast, the monometallic Cu/TiO2 and Re/TiO2 catalysts showed a significantly lower activity, achieving a maximum GVL yield of 26.7% and 84.6%, respectively, after 4 h of reaction time. Combined with the characterization results of the catalysts, the excellent performance of Cu–Re(1
:
1)/TiO2 catalyst for LA hydrogenation to GVL was mainly attributed to the following three aspects. Firstly, Cu–Re miscible phase was formed in the Cu–Re(1
:
1)/TiO2 catalyst during the reduction process, facilitating the synergistic interaction between copper and rhenium. Secondly, Cu–Re nanoparticles were highly dispersed on the TiO2 support with uniform and small size (0.69 nm), which increased the active sites on the surface of the catalyst, thereby improving the catalytic activity. Thirdly, the addition of Re was beneficial to the reduction of CuO to Cu0, and inhibiting the oxidation of metal Cu0. And the presence of ReOx species in the catalyst facilitated the adsorption of LA and the transformation of a reaction intermediate 4-hydroxyvaleric acid to GVL.33
Table 3 shows the effect of solvent on the performance of Cu–Re(1
:
1)/TiO2 catalyst for hydrogenation of LA to GVL. When methanol was used as a solvent, GVL yield was only 88.1%, and the reaction intermediate 4-hydroxyvaleric acid was the only by-product (11.9%). In the solvent-free conditions, the conversion of LA and the selectivity to GVL reached 97.3% and 97.6%, respectively. A higher yield of GVL (97.5%) was achieved by using 1,4-dioxane as solvent. H2O as solvent gave the highest yield of GVL. However, the stability of Cu–Re(1
:
1)/TiO2 catalyst in H2O was poor, and the catalytic activity of the recovered catalyst dropped down substantially, giving a lower yield of GVL (less than 50%) than the first cycle (100%).
:
1)/TiO2 catalysta
:
1)/TiO2 catalyst
:
1)/TiO2 catalyst in the hydrogenation of LA into GVL was examined by performing six consecutive catalytic runs. At each cycle, after hydrogenation reaction in 1,4-dioxane solvent at 180 °C and 4.0 MPa H2 for 3 h, the catalyst was centrifuged, washed with 1,4-dioxane, and reused. As shown in Fig. 8, the Cu–Re(1
:
1)/TiO2 catalyst exhibited excellent stability. After being recycled six times, Cu–Re(1
:
1)/TiO2 still kept high activity and selectivity, achieving a GVL yield of 90.3%. Analysis of the reaction solution after the sixth run revealed no detectable leach of Cu and Re, which confirmed the high stability of the catalyst in 1,4-dioxane. The comparison with other Cu-containing catalysts (Table S1†) indicated that Cu–Re(1
:
1)/TiO2 developed in this work is a good catalyst for LA hydrogenation.
![]() | ||
Fig. 8 Recyclability of Cu–Re(1 : 1)/TiO2 catalyst for hydrogenation of LA to GVL. Reaction conditions: 0.5 g LA, 50 mg catalyst, 10 mL 1,4-dioxane, 4.0 MPa H2, 180 °C, 3 h, and 1000 rpm. | ||
:
1 molar ratio of Cu to Re achieved as high as 100% yield of GVL at 180 °C and 4.0 MPa H2 for 4 h. The catalyst could be reused at least 6 times with slight activity loss. TEM results showed that the addition of Re decreased the average size of the metal nanoparticles, improved the dispersion of Cu, and formed Cu–Re alloy. H2-TPR results showed that the presence of Re promoted the reduction of Cu and there is a strong interaction between Cu and Re. XPS results evidenced the co-presence of the metallic Re and ReOx, and revealed that the addition of Re inhibited the oxidation of metallic Cu. The co-presence of Cu–Re bimetal and ReOx species in the samples, and the improved Cu reducibility and dispersion were predominantly responsible for the good catalytic performance of Cu–Re/TiO2 catalysts.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra05804e |
| This journal is © The Royal Society of Chemistry 2022 |