Chen Hu*ab,
Qunying Huanga and
Yutao Zhaia
aInstitute of Nuclear Energy Safety Technology, Hefei Institutes of Physical Science, Chinese Academy of Sciences, Hefei, Anhui 230031, China
bUniversity of Science and Technology of China, Hefei, Anhui 230027, China. E-mail: hu2017@mail.ustc.edu.cn
First published on 22nd December 2021
None of the currently commercialized shielding materials in Generation IV nuclear energy systems are satisfactory in their performance. Developing a candidate neutron shielding material with good heat resistance and high strength is a challenging task. In this work, various gadolinium metal–organic frameworks (Gd-MOFs) with obvious advantages, such as porous structures, organic surfaces and strong neutron-absorbing nuclei, were synthesized to constrain polyimide (PI) chains. A series of Gd-MOF/PI conjugates were subsequently assessed for their thermal stability, mechanical properties and neutron shielding performance. The increase of the Gd-MOF content improved the thermal neutron shielding ability but slightly reduced the fast neutron shielding ability. Compared with those of pure PI, the Gd-MOF/PI films demonstrate a higher glass transition temperature (Tg), which is considered the gold standard of engineering plastics. It was also observed that the tensile strength directly correlates with the Gd-MOF content, which continuously increases until a maximum is reached, and then subsequently decreases. Furthermore, the high-temperature tensile test showed that these tunable Gd-MOF/PI films are intact and robust, indicating their potential application for neutron shielding materials in Generation IV nuclear energy systems.
Many studies have been performed on several neutron shielding materials, and the properties of these materials have been greatly improved in the past decade. Neutron shielding materials can be broadly classified by their components, traditional metals (or ceramics) and lightweight, low-cost polymer composites. The most commonly used traditional materials are boron-containing stainless steel8 and boron carbide-aluminum composites,9 though their heavy weight, high cost and difficult processing limit further engineering applications in wearable protective devices and miniaturized nuclear plants. PE, epoxy (EP),10 polyurethane (PU),11 ethylene propylene diene monomer (EPDM)12 and boron-containing polyimide (PI)13 are widely used in miniaturized and mobile nuclear energy systems. Despite their nontoxicity, good radiation resistance, and better performance than metals (or ceramics) in terms of their elastic nature, low cost and good flexibility,14,15 the addition of second phase fillers may destroy the interface compatibility of the polymer composites and surface functionalization of the fillers, leading to high production costs.
MOFs16 are framework compounds comprising metallic ion centers connected by organic linkers to create one-, two- and three-dimensional porous frameworks with plentiful physicochemical properties, low densities and adjustable pore volumes and surface areas.17 Because they possess such abundant functions, MOFs are highly attractive for application in various fields, including gas separation,18 energy storage,19 catalysis,20 sensing21,22 and magnetic refrigeration.23 The unique porous structure of MOFs can accommodate randomly twisted polymer chains and enhance interfacial interactions by linker functionalization.24 For example, nano HKUST-1 particles were incorporated into PVA and the resultant HKUST-1/PVA nanocomposites exhibited excellent thermal stability, mechanical and UV-shielding properties.25 Chen et al.26 used Cu-MOF to improve the mechanical, water vapor barrier and UV-shielding properties of cellulose acetate films. Besides the thermal and mechanical properties, MOFs can also bring polymers the magnetic,27 and antibacterial28 properties. Therefore, the combination of MOFs and PI is very promising for the development of novel MOF/PI composites with enhanced mechanical properties and even elicits functions that are potentially useful in many fields. Hu et al.29 pointed out that obvious plastic deformation of PI membranes can be observed by scanning electron microscopy (SEM) and atomic force microscopy (AFM) because of the strong interactions between Cu3(BTC)2 and PI. The results observed by Zhao et al.30 showed that NH2-UiO-66 and ZIF-8 exhibited stronger affinity with PI membranes than MIL-53(Al). Mix-matrix membranes were shown to remove a set of six pharmaceuticals (PhACs) highly efficiently. However, few papers have been published on the neutron shielding application of MOF/PI composites. We believe this is an interesting research area, as it assists in understanding and developing a novel neutron shielding material irrespective of the packing weight used.
In this work, a rare-earth-metal gadolinium-based metal–organic framework (Gd-MOF) was synthesized from GdCl3 and pyromellitic dianhydride (PDMA) in N,N-dimethylformamide (DMF), namely Gd4(1,2,4,5-BTEC)3 (H4BTEC = 1,2,4,5-benzenetetracarboxylic acid).31 Subsequently, various contents of Gd-MOF were introduced into PI films by in situ polymerization. Vacuum pumping technology can contribute to the compact morphology of PI composites, and nanosized Gd-MOF particles can be well dispersed with a high weight filling fraction. The obtained Gd-MOF/PI composites have excellent thermal stability, mechanical strength and neutron shielding properties, showing strong potential application in shielding materials.
![]() | ||
Fig. 1 (a) Scheme of the procedure for the preparation of Gd-MOF/PI films; (b) scheme of the PI monomer. Color code for different elements: O (red), C (orange), H (gray) and N (blue). |
Fourier transform infrared (FTIR) spectra were recorded on a Nicolet 6700 instrument using potassium bromide (KBr) pellets to characterize the functional groups of the Gd-MOF fillers and Gd-MOF/PI films with a resolution of 4 cm−1. Similarly, the products were ground to fine powders prior to FTIR analysis.
The Brunauer–Emmett–Teller (BET) surface area and porosity measurements were determined with N2 adsorption using a surface area analyzer (Micromeritics TriStar II 3flex, USA) at 77 K. Approximately 0.1 g Gd-MOF was outgassed in a vacuum oven at 120 °C for 8 h before the adsorption measurements, and the surface areas were estimated with the BET equation.
Dynamic thermomechanical analysis (DMA, DMA850) was used to measure the glass transition temperature (Tg) of the Gd-MOF/PI films, which were cut into rectangular shapes before testing. The Tg results correspond to the average value of 3–5 specimens.
Standard samples were heated in the aging test chamber (Model 401) before the tensile test to obtain thermal aging test data.
Scanning electron microscopy (SEM) images were obtained with a microscope (ZEISS ΣIGMA) under a 20 kV accelerating voltage to characterize the fractured cross-sections of Gd-MOF/PI films. A knife was used to leave a suitable depth of cutting marks around the sample and then the sample was soaked in liquid nitrogen for 5–10 min until it became brittle. Finally, the samples were pulled off along the marks to obtain brittle sections. It should be noted that the Gd-MOF/PI films were coated in gold with an SBC-2 ion sputtering device for 90 s before SEM was performed.
As shown in Fig. 2a, the SuperMC model was used to simulate the shielding efficiency of Gd-MOF/PI films with different thicknesses (0–5 cm) and Gd-MOF contents (0–20 wt%). This model has a vacuum environment, and the four walls are total reflection surfaces, which ensures the low energy loss of neutrons during their propagation process. In this model, various energy neutrons were produced from a simulated thermal neutron source (0.0253 eV) or Am–Be source, whose energy response curve is shown in Fig. 2b. Neutron permeability I/I0 was calculated by eqn (1):35
I/I0 = Bn × exp(−Σd) | (1) |
![]() | ||
Fig. 2 (a) Geometric model of the neutron shielding simulation experiment; (b) energy response curve of Am–Be neutron source. |
Two cases of neutron shielding properties in Gd-MOF/PI films were investigated in this work. The first investigation examined the relationship between the Gd-MOF content and neutron shielding properties by calculating the I/I0 of films with different Gd-MOF contents. The elemental composition (wt%) and density (ρ) of Gd-MOF/PI films with different contents of Gd-MOF is shown in Table 1. The second investigation involved examining the relationship between the thickness and neutron shielding properties of Gd-MOF/PI films. The thickness of the films was varied from 0 to 0.2 mm for the thermal neutron shielding test and 0 to 5 mm for the fast neutron shielding test. Above source data (such as elemental composition, density, thickness and neutron source) were input into the SuperMC program. In order to ensure the calculation accuracy, the calculation statistical error of every case is less than 1% and the corresponding neutron shielding results would be discussed in the following paragraph. Moreover, to investigate experimental neutron shielding data, the Gd-MOF/films with same thickness (100 μm) are bonded with commercial adhesives. In this case, the relationship between the thickness and experimental neutron shielding properties can be constructed and compared with the simulated results, which will be presented in future works.
Gd-MOF content/wt% | C | H | O | N | Gd | Density/g cm−3 |
---|---|---|---|---|---|---|
0 | 0.69110 | 0.02618 | 0.20942 | 0.07330 | 0 | 1.400 |
1 | 0.67666 | 0.02553 | 0.21846 | 0.07128 | 0.00807 | 1.387 |
3 | 0.64927 | 0.02431 | 0.23559 | 0.06744 | 0.02339 | 1.362 |
5 | 0.62369 | 0.02317 | 0.25159 | 0.06386 | 0.03769 | 1.337 |
7 | 0.59976 | 0.02210 | 0.26656 | 0.06051 | 0.05107 | 1.314 |
10 | 0.56661 | 0.02062 | 0.28730 | 0.05586 | 0.06961 | 1.280 |
15 | 0.51766 | 0.01843 | 0.31792 | 0.04901 | 0.09698 | 1.228 |
20 | 0.47520 | 0.01653 | 0.34448 | 0.04306 | 0.12072 | 1.179 |
Gd-MOF particles are suggested to be composed of small crystallites by the broad characteristic peaks in the XRD pattern shown in Fig. 3e. All peaks are found to be in good agreement with the results described in other protocols.32 As shown in the FTIR spectrum of Gd-MOF (Fig. 3f), the strong band at approximately 3392 cm−1 shows the O–H stretching vibration of the water ligand. The peaks at 1383 cm−1 and 1562 cm−1 are assigned to the symmetric and asymmetric vibrations of carboxyl functional groups originating from PMDA, indicating that the Gd-MOF fillers were synthesized.
The FTIR spectra of the Gd-MOF/PI films shown in Fig. 4b provide further evidence for the physical mixture. The peaks of CO asymmetric (1775 cm−1), C
O symmetric stretch (1712 cm−1), and C–N stretch (1365 cm−1) groups of the imide ring38 are observed, indicating that the PI films are well prepared. The bands at 1597 cm−1 and 1496 cm−1 are the C
O stretch of amide groups and the C–N stretch of the C–N–H group, respectively. The spectra also reveal C–O asymmetric and symmetric stretches of diphenyl ether39 at 1229 cm−1 and 1013 cm−1, respectively. Moreover, other characteristic bands of pure PI all appear in Gd-MOF/PI films with similar relative intensities, and no obvious shift in adsorption peaks occurs. This result indicates a lack of strong chemical bonding between Gd-MOF and the PI matrix. The XRD and FTIR results show the successful fabrication of Gd-MOF/PI films. Compared with other methods,40,41 the fabrication process is generally simple compared because the films were formed without the packing pretreatment.
The DMA data of Gd-MOF/PI films are shown in Fig. 6a, where the abscissa values at the apex of curves represent the Tg. Compared with the Tg of pure PI (404.3 °C) that much higher than the reported result (225.0 °C),44 the Tg of Gd-MOF/PI containing 20 wt% Gd-MOF increases by 7.2% (Fig. 6b). Generally, the Tg of polymer composites may be affected by several factors, such as the particle–matrix interface area, polymer tactility, molecular weight and cross-linking density.45 In this study, the improvement of Tg may be attributed to the decline in free volume in films,46 consequently restricting the thermal movement of chain segments via the encapsulation of Gd-MOF.47 As a result, polymer chains need to absorb more energy to overcome the energy barrier, which macroscopically results in an increase in Tg.
![]() | ||
Fig. 7 Mechanical properties of Gd-MOF/PI films: (a) Young's modulus; (b) tensile strength and elongation at break. |
The effects of fillers on the tensile strength and elongation at break of Gd-MOF/PI films are presented in Fig. 7b. The tensile strength of pure PI (84.8 MPa) is approximately consistent with the previous results (44.1–90.0 MPa),49 and the elongation at break (35.8%) is higher than the corresponding results (6.0–30.0%).49 The addition of Gd-MOF obviously enhances the tensile strength, especially when the filler content is lower than 3 wt%, while it decreases the elongation at break of the Gd-MOF/PI films. The maximum increase in the tensile strength (−74.6%) is observed for the Gd-MOF/PI film containing 3 wt% Gd-MOF compared with that of pure PI. Further, as shown in Fig. 8a and b, the SEM images of the Gd-MOF/PI films with either 1 or 3 wt% fillers display a very smooth and flat surface without any obvious matrix imperfections. Additionally, Gd-MOF fillers exhibit good dispersion and low surface roughness due to the good interfacial interaction between fillers and the PI matrix. The porous structure of the Gd-MOFs can provide a platform for the interlacement of PI chains and the organic PMDA surfaces and create a good compatible interface with the PI matrix, resulting in efficient interfacial load transfer. Moreover, Gd-MOF/PI films with 5 or 10 wt% Gd-MOF can be observed in Fig. 8c, d and S3,† and the filler–matrix interaction of these films causes a decrease in tensile strength. The incorporation of high filler content into the PI matrix results in a high surface density of micro-scale agglomerated Gd-MOF fillers, which increases the matrix defects, and consequently, the surface roughness and stress concentration are expected to increase.50
![]() | ||
Fig. 8 SEM micrograph surface of Gd-MOF/PI films: (a) 1 wt%, (b) 3 wt%, (c) 5 wt% and (d) 10 wt% Gd-MOF contents. |
Similar phenomena are also observed in other PI composites,51,52 which prompts us to explore the underlying reinforcement mechanism. Microscopically, the tensile strength of the Gd-MOF/PI films is affected by two factors: interfacial stress conduction and the presence of defects (Fig. 9). As shown in Fig. 9a, the Gd-MOFs are well dispersed in the PI matrix when the filler content is relatively low. The good interfacial interaction in Gd-MOF/PI guarantees efficient interfacial stress transfer53 and there are few holes and cracks in the PI matrix, which mainly contribute to the improvement of tensile strength. With increasing Gd-MOF content, more defects are introduced into the Gd-MOF/PI films, which may generate more stress concentrations and microcracks under external stress.54 As the Gd-MOF content increases to 3%, these two effects achieve a state of equilibrium, making the tensile strength reach its peak (Fig. 9b). With a further increase in the Gd-MOF content, the number of cracks aggregates into obvious defects (Fig. 9c),55 leading to a stress concentration in the vicinity of the particle–polymer interface and a decrease in the tensile strength.
The elongation at break of the Gd-MOF/PI films decreases gradually with increasing Gd-MOF content. This phenomenon is due to the interfacial interaction between the Gd-MOFs and PI, which increases the number of cross-links and restricts the sliding motion of the polymer chains during the stretching process. In addition, the mechanical properties and aging results at 400 °C are shown in Fig. S4 and Tables S2, S3.† The Gd-MOF/PI film with a 1 wt% content of Gd-MOF has better thermal aging properties and mechanical properties at 400 °C. The Gd-MOF/PI film with a 3 wt% content of Gd-MOF has a better Young's modulus and mechanical properties at RT. The Gd-MOF/PI film with 1 wt% filler content is more suitable for utilization at high temperatures.
Film thickness (cm) | Thermal neutron permeability I/I0 (%) | |
---|---|---|
1 wt% Gd-MOF/PI films | 3 wt% Gd-MOF/PI films | |
0 | 100 | 100 |
0.001 | 29.6 | 24.9 |
0.01 | 17.2 | 12.5 |
0.025 | 12.5 | 8.0 |
0.05 | 9.4 | 5.0 |
0.075 | 7.5 | 3.5 |
0.1 | 6.3 | 2.5 |
0.125 | 5.4 | 1.9 |
0.15 | 4.7 | 1.4 |
0.175 | 4.1 | 1.1 |
0.2 | 3.6 | 0.9 |
Film thickness (cm) | Fast neutron permeability I/I0 (%) | |
---|---|---|
1 wt% Gd-MOF/PI films | 3 wt% Gd-MOF/PI films | |
0 | 100 | 100 |
0.2 | 20.0 | 20.1 |
0.4 | 17.0 | 17.2 |
0.6 | 15.6 | 15.7 |
0.8 | 14.7 | 14.7 |
1 | 13.8 | 14.0 |
2 | 11.8 | 12.0 |
3 | 10.7 | 10.9 |
4 | 10.0 | 10.1 |
5 | 9.4 | 9.6 |
Another neutron shielding property is the relationship between the thickness of films and neutron shielding properties. With increasing thickness, both the thermal and fast neutron permeabilities both decrease significantly, indicating the improvement in the neutron shielding properties. Similar patterns can be observed in the thermal and fast neutron shielding properties of Gd-MOF/PI films with other filler contents (Fig. S5†). Moreover, the neutron shielding properties of the Gd-MOF/PI films were better than those of traditional B4C/PI films and borated polyethylene (Fig. S6†). Moreover, Table 4 summarizes the polyimide-based neutron shielding materials, focusing on the decomposition temperatures of different mass loss (take 5% (T5) for example), tensile strength, neutron permeability of PI-based films. It is observed that Gd-MOF/PI films possess good thermal stability and neutron shielding properties compared with the other reported PI-based composites.
Shielding materials | Decomposition temperature | Tensile strength | Neutron permeability | Author, year, reference |
---|---|---|---|---|
10B2O3 (0.5 wt%)/polyimides | 282 °C (5% mass loss) | 426 MPa | Mülazim et al., 2011,56 | |
Carborane polyimides | 520 °C (5% mass loss) | Xing et al., 2014,57 | ||
Carbon-fiber reinforced Sm2O3 (21 wt%)/polyimides | 300 °C (1% mass loss) | 200 MPa | 50% (1 cm thickness) | Wang et al., 2015,58 |
h-BN (3 wt%)/Gd2O3 (3 wt%)/polyimides | 78 MPa | 70% (1 cm thickness) | Baykara et al., 2020,59 | |
Gd-MOF (3 wt%)/polyimides | 568 °C (10% mass loss) | 75 MPa | 14% (1 cm thickness) | Our results |
As a whole, the Gd-MOF/PI films with 1 and 3 wt% contents of Gd-MOF exhibit good neutron shielding properties and have great potential to be used as effective neutron shielding materials.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra07500d |
This journal is © The Royal Society of Chemistry 2021 |