Open Access Article
Lian Sun
,
Quanchao Gu,
Honglei Wang,
Jinshan Yu and
Xingui Zhou*
Science and Technology on Advanced Ceramic Fibers and Composites Laboratory, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha 410073, China. E-mail: zhouxinguilmy@163.com
First published on 2nd September 2021
A high-temperature proton exchange membrane was fabricated based on polyvinylidene fluoride (PVDF) and polyvinylpyrrolidone (PVP) blend polymer nanofibers. Using electrospinning method, abundant small ionic clusters can be formed and agglomerated on membrane surface, which would facilitate the proton conductivity. To further enhance the conductivity, phosphoric acid (PA) retention as well as mechanical strength, sulfamic acid (SA)-doped metal–organic framework MIL-101 was incorporated into PVP-PVDF blend nanofiber membranes. As a result, the anhydrous proton conductivity of the composite SA/MIL101@PVP-PVDF membrane reached 0.237 S cm−1 at 160 °C at a moderate acid doping level (ADL) of 12.7. The construction of long-range conducting network by electrospinning method combined with hot-pressing and the synergistic effect between PVP-PVDF, SA/MIL-101 and PA all contribute to the proton conducting behaviors of this composite membrane.
Electrospinning is a facile and direct method to obtain uniform membrane structure consisting of one-dimensional nanofibers. As for PEM applications, the electrostatic force applied during spinning process is favorable to the formation of abundant dense ionic clusters within nanoscale along nanofibers, making it possible to construct ordered one-dimensional channels for proton conducting in a long range through PEMs.15 Particularly, high surface area of nanofibers provide large number of active sites for doping proton donors, which not only optimize their dispersion status but also increase their loading amount. Currently, a series of electrospinning proton-conductive polymers directly used as PEM or PEM reinforcement have been reported.16–18 However, few reports have been achieved the one-step preparation of mixed matrix membranes (MMMs) used as PEMs.
Herein, we have constructed electrospun proton exchange membranes based on two different polymers – polyvinylidene fluoride (PVDF) polyvinylpyrrolidone (PVP). PVDF (Scheme 1a) is a widely-used polymer with high strength and thermal stability. However, the application of PVDF as PEMs is strictly limited because of the lack of active functional groups. On the other hand, PVP (Scheme 1b) contains abundant proton acceptor sites consisting of N-heterocycle, but its soluble characteristic in water makes it difficult to be directly used as PEMs. Guo et al. have proved that PVP-PVDF blend polymers have the potential on high-temperature PEMs under anhydrous condition.19 In this work, such PVP-PVDF blend polymers were successfully fabricated as one-dimensional nanofiber structure and connected each other, which provides abundant long-range proton conducting channels inside membranes. Meanwhile, sulfamic acid MIL-101 (SA/MIL-101) was selected as filler to enhance the conductivity of PVP-PVDF membranes under high temperature. SA plays as a strong proton donor (Scheme 1c) with high melting point (over 200 °C) and good affinity to phosphoric acid (PA), which is favorable for anhydrous proton conducting. In order to embed MIL-101 into small-diameter nanofiber, benzoic acid was used as modulator instead of conventional hydrofluoric acid (HF) and the hydrothermal reaction time was reduced so that the average diameter of MIL-101 was controlled. By this way, the overall properties of HT-PEMs can be enhanced simply.
000) and PVP (Mw ∼ 360
000) were provided by Sigma-Aldrich (Missouri, US). N,N-dimethylacetamide (DMAc) and acetone were purchased from Sinopharm Chemical Reagent Co., Ltd (Shanghai, China). Chromium(III) nitrate (Cr(NO3)3·9H2O), terephthalamic acid (H2BDC), benzoic acid and phosphoric acid (PA) were obtained from Aladdin Reagent Co. Ltd (Shanghai China). All the chemical reagents were used as received.
:
0, 8
:
2, 6
:
4, 4
:
6, 2
:
8 and 0
:
10, respectively) into DMAc:acetone mixed solvent (the mass ratio was 7
:
3). The solution was stirred at room temperature for 12 h and then transferred into a 10 ml syringe on a professional electrospinning equipment (Qingzi Nano E02, Guangdong, China). The applied voltage was set as 20 kV and the constant feeding rate was adjusted as 1.0 ml h−1. In order to obtain well-structured nanofiber membranes, the ambient humidty was controlled into 30–35 RH%. After the electrospinning process, the membranes were employed hot press under 100 °C for 10 min. The products were denoted as PVDF, 20PVP, 40PVP, 60PVP, 80PVP and PVP (100%) according to the mass ratio of PVP in the electrospinning solution. The preparation of SA/MIL-101@PVP-PVDF was the same as the above route (the mass ratio of PVDF and PVP was 4
:
6) with the addition of 10 wt% SA/MIL-101 to the solution.
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:
6 and above, smooth and aligned nanofibers could be obtained (Fig. 1b–d). According to the statistical analysis, the average diameter of PVP-PVDF NFMs increases from ∼350 nm to ∼1050 nm when the amount of PVP rises. As a comparison, the average diameter of pristine PVDF and PVP is ∼192 and ∼1391 nm, respectively (Fig. S1†). With the addition of PVP, both the viscosity and conductivity of PVP-PVDF mixed solution increase, as shown in Table S1 and Fig. S2,† which facilitate the whole electrospinning process and the formation of uniform PVP-PVDF blend nanofibers. For the usage of PEMs, the raw electrospun PVP-PVDF membranes were hot-pressed to connect single fibers as well as improve its mechanical strength. Fig. S3,† illustrates the SEM image of 60PVP (derived from Fig. 1c) after hot pressing. It can be seen that the hot-pressed nanofiber membranes kept a well fiber morphology without apparent pores, which is beneficial for PEM application.
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| Fig. 1 SEM images of (a1–a3) 20PVP, (b1–b3) 40PVP, (c1–c3) 60PVP and (d1–d3) 80PVP. Diameter distribution of (a4) 20PVP, (b4) 40PVP, (c4) 60PVP and (d4) 80PVP. | ||
Fig. 2a illustrates the FT-IR spectra of different PVP-PVDF blends. All of the four blend membranes show typical peaks located at ∼1667 and ∼3000 cm−1, originating from the methylene group (–CH2–) and carbonyl group (–C
O–) in PVDF and PVP, respectively. It can be observed that with the increase of PVP content, the signal of –CH2– experienced a red shift, while a blue shift occurred on –C
O– in this process. This shift can be explained by the effect of hydrogen bonds from PVP to PVDF. Typically, –CH2– in PVDF may decrease the vibration strength of C
O and then increase its photo absorption abilities. XPS technology was used to illustrate the surface status of blend membranes (Fig. 2b). The characteristic peak located at 685.6 eV belongs to the F 1s in PVDF molecules. The N 1s peak at 400.08 eV and the O 1s peak at 531 eV is originated from N-heterocycle of PVP. The intensity variation of such three peaks can generally reflect the ratio change of PVP/PVDF in blend nanofiber membranes. However, it should be noted that the ambient moisture may affect the intensity of O 1s in XPS analysis. The C 1s XPS spectra of all PVP-PVDF blend membranes (Fig. S4†) show a strong peak of –CF2– species located at 290.8 eV, which is the characteristic peak of PVDF.22 The intensity of –CF2– drops with the decrease of PVDF amount in blend membranes. Meanwhile, the broad peak at 282–290 eV consists of four peaks attributed to C–C (or C
C, 284.6 eV), C–N (285.5 eV), –CH(PVDF)– (286.3 eV) and O–C
O (287.9 eV), respectively.23,24 Note that although –C–H– bond also exists in PVP, only those belonging to PVDF contributes to the peak at 286.3 eV due to the difference of chemical environment.25 It can be observed that the ratio of the –CH(PVDF)– and –CF2– is almost 1
:
1, which also demonstrates that the peak at 286.3 eV is only originated from PVDF. The mechanical strength of the series of PVP-PVDF blend membranes was in a range of 2–16 MPa and decreased with the addition of PVP (Fig. S5†).
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| Fig. 2 (a) FT-IR spectra, (b) XPS survey spectra, (c) thermal stability and (d) DSC curves of different PVP-PVDF blend nanofiber membranes. | ||
TGA was employed to investigate the thermal stability of PVDF-PVP blend membranes (Fig. 2c). The total weight of PVP-PVDF blend membranes is highly stable before ∼350 °C, indicating that only trace amount of water was evaporated in this process. The DTG results (Fig. S6†) show that PVP-PVDF blend membranes start to degrade around 400 °C. This suggests that such PVP-PVDF membranes can meet the requirements of high-temperature PEMs, whose working condition is always in a range of 80–200 °C. Fig. 2d illustrates the DSC curves of different as-prepared PVP-PVDF blend nanofiber membranes. The curves of pristine PVDF, 20PVP and 40PVP membranes presented an apparent endothermic peak, corresponding to the melting point of crystalline PVDF.26 A progressive decrease of melting point was shown with the increase of PVP, which may be caused by the crystal structure change of PVDF when doping other components.27,28 The disappearance of melting point in 60PVP and 80PVP is due to the suppression of crystalline of PVDF. The above results indicate the successfully blending of PVP and PVDF in blend nanofiber membranes, which is also proven by FTIR results.
The fine crystalline structure of PVP-PVDF blend membranes were studied via XRD and SAXS tests. XRD results (Fig. 3a) shows that both characteristic peaks of PVP and PVDF appear in PVP-PVDF NFMs. The SAXS data (Fig. 3b) clearly illustrate that all the samples show a clear ionomer peak, suggesting that ionic clusters present through the membranes. The ionic cluster dimension (d) can be estimated from the equation: d = 2π/q, where q is the scattering vector. As the amount of PVP increases, the q value also rises from 0.52 to 0.63 nm−1. This result indicates that PVP may facilitate the formation of small-size ionic clusters and decrease their dimensions, which can contribute to a narrower proton transfer nanochannels. On the other hand, the intensity of ionomer peak obviously become weaker when more PVP is doped to PVDF, which further prove the presence of such interaction by reducing electron density.
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| Fig. 3 (a) XRD and (b) SAXS data of different PVP-PVDF blend polymer membranes. (c and d) TEM images of 60PVP membrane. | ||
As for PVP-PVDF blend polymers, the presence of hydrophilic PVP in hydrophobic PVDF may induce phase separation, which can be observed by TEM (60PVP), as shown in Fig. 3c and d. Detailed procedure for sample preparation was described in ESI.† It can be seen that those small size ionic clusters are well dispersed on the membrane plane (the dark dots, hydrophilic area) within a range of 9–12 nm. The formation of such ionic clusters has been investigated in many reports. For example, doping less hydrophobic contents into completely hydrophobic poly(lactide-co-glycolide) (PLGA) can significantly enhance the hydrophilicity of its surface, which is caused by the phase separation between these two polymers.29–31 During electrospinning process, such phase separation would happen more severely due to the existence of the shear force and electrical fields applied on the electrospinning solution.32,33 Moreover, these small ionic clusters oriented along nanofiber direction naturally create a large number of long-range proton-conducting channels and facilitate conductivity.
The contact angle of PVP-PVDF blend nanofiber membranes was illustrated in Fig. 4. In this research, the neat PVDF nanofiber membrane shows a contact angle of 119.36°, corresponding to its hydrophobic characteristics. With the increased addition of PVP, the contact angle of blend membranes gradually decreased. Note that the contact angle fell of sharply from 60PVP to 80PVP, which would be caused by the agglomeration of PVP on membrane surface.34 Besides, previous work has demonstrated that PVP content on surface performs higher hydrophilicity than bulk PVP.35
The PA doping level (ADL) is an important parameter to affect properties of anhydrous proton exchange membranes at high temperature. The ADL of the series PVP-PVDF blend nanofiber membranes were calculated and summarized in Table 1 and Fig. 5 (blue line). It can be seen that the ADL rises up from 2.89 to 8.25 as the PVP content increases. The increased ADL compared with the previous work can be explained as follows: as previously demonstrated, the phase separation happened between PVP and PVDF may induce more PVP content to agglomerate on the surface of membranes, which may restrain the competed occupation of PA adsorbing sites on PVDF. Correspondingly, the membrane area and volume swelling rate was calculated before and after PA doping level, as shown in Table 2 and Fig. 5 (for volume swelling, red line). Both area and volume swelling rate shows a rise trend with the ADL increasing.
| Sample | ADL | Area swelling (%) | Volume swelling (%) |
|---|---|---|---|
| 20PVP | 2.787 | 29 | 57.38 |
| 40PVP | 4.149 | 43 | 85.9 |
| 60PVP | 7.355 | 54 | 140.24 |
| 80PVP | 8.257 | 57.5 | 170.9 |
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| Fig. 5 Relationship between PVP content and volume swelling rate (red) as well as ADL (blue) trends of PVP-PVDF blend nanofiber membranes. | ||
| Sample | Strength (MPa) | Breaking strain (%) | ADL | Area swelling (%) | Volume swelling (%) |
|---|---|---|---|---|---|
| 60PVP | 5.95 | 17.06 | 7.35 | 54 | 140.24 |
| SA/MIL101@PVP-PVDF | 21.67 | 16.41 | 12.73 | 76.25 | 206.68 |
S
O symmetric and asymmetric stretching modes, respectively. The vibration signals located at 1035 and 1009 cm−1 are originated from S–O bonds from SA molecules. The nitrogen-contained functional groups (N–H or –NH2) from SA contributes to the existence of a new peak at 670 cm−1. Such evidences confirm the presence of SA inside MIL-101 crystals. The SA/MIL-101@PVP-PVDF composite membranes were prepared by adding SA/MIL-101 into PVP-PVDF electrospinning solution. Fig. 6c and d illustrates that SA/MIL-101 were embedded into PVP-PVDF blend nanofiber because of the formation of beads. According to the statistical analysis, the average diameter of SA/MIL-101@PVP-PVDF was ∼475 nm (Fig. S8†). Thinner diameter compared with 60PVP could be attributed to higher charge distribution applied on the electrospinning needle, resulting in a more intense spraying.36
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| Fig. 6 (a) SEM images and (b) size distribution of as-synthesized MIL101. (c and d) SEM images of SA/MIL101@PVP-PVDF. | ||
XRD data of SA/MIL-101 and SA/MIL101@PVP-PVDF were illustrated in Fig. S9.† The result of SA/MIL101 shows typical MIL-101 signals.37 The disappearance of MIL-101 characteristic peaks in XRD data of SA/MIL-101@PVP-PVDF is because the SA/MIL-101 nanoparticles are well covered by polymer nanofibers. Surprisingly, the PVP peak was suppressed at the meantime when SA/MIL-101 was added in PVP-PVDF membranes. We infer that the strong interaction between N-heterocycle of PVP and the high hydrophilic functional groups of SA may attract PVP on the surface to agglomerate inside nanofibers. Significantly, the addition of SA/MIL-101 can also facilitate the mechanical strength. The cooperation of SA/MIL-101 ameliorate the strength and breaking strain of PVP-PVDF blend membranes to 21.67 MPa and 16.41%, respectively, while those of pristine PVP-PVDF blend membranes were only 5.95 Mpa and 14.06%, respectively. The doping of SA/MIL101 further facilitates the PA uptake of the composite membranes (12.73 ADL) compared with the neat 60PVP membrane, along with an acceptable volume swelling rate of 206.68% (Table 2).
| Samples | ADL | Conductivity (160 °C, S cm−1) | References |
|---|---|---|---|
| PBI-16.5%BeIm/22.5 PA | 22.5 | 0.27 | 38 |
| PBI/Allyl-SPAEK-10%-13.3 PA | 13.3 | 0.193 | 39 |
| PES-PVP 80% | 9.1 | ∼0.16 | 40 |
| g3-OPBI | 19.3 | 0.101 | 41 |
| 2-IMPIM | 18 | ∼0.3 | 42 |
| Ph(CF3)-PyOPBI | 22.18 | 0.065 | 43 |
| c-PBI-30 | 24.1 | ∼0.2 | 44 |
| PAEK41-100%VIm | 14.5 | 0.12 | 45 |
| Ph-PBI | 24 | 0.155 | 46 |
| PBI-30%Ph/13.6 PA | 13.6 | 0.13 | 47 |
| c-PBI-20-SiO2-2 | 23.1 | 0.199 | 48 |
| SA/MIL101@PVP-PVDF | 12.73 | 0.237 | This work |
To verify the effects of SA/MIL101 to the conductivity in the composite membranes, we have used 10 wt% SA/MIL101 as additive into 40PVP electrospinning solution to obtain SA/MIL101@40PVP membrane. Its proton conductivity shows a great improvement compared with 40PVP, demonstrating that SA/MIL101 plays an important role in enhancing proton conducting behavior (Fig. S11†). Its highest conductivity (0.195 S cm−1) was reached at 160 °C with an ADL of 10.54.
The possible proton conducting route in PA-doped SA/MIL-101@PVP-PVDF blend membranes is illustrated in Fig. 7c. At high temperature (100–160 °C), the hydrogen bonds between PVP molecules on blend polymers and SA/MIL-101 constructed the proton conducting channel. Meanwhile, the blend polymer nanofiber fabricated by electrospinning method were densely connected each other after hot pressing, which benefits the formation of a long-range proton conducting channel. Consequently, the addition of phosphoric acid results in high proton conductivity under high temperature. The proton may be transferred among H3PO4, H2PO4−, HPO42−, sulfamic acid, N-heterocycle and acid water.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra04307b |
| This journal is © The Royal Society of Chemistry 2021 |