Open Access Article
Moon Young Choia,
Seon Ju Leea,
Lee Ku Kwacab,
Hong Gun Kimab and
Jin-Hae Chang
*b
aGraduate School of Carbon Convergence Engineering, Jeonju University, Jeonju 55069, Korea
bInstitute of Carbon Technology, Jeonju University, Jeonju 55069, Korea. E-mail: changjinhae@hanmail.net
First published on 13th September 2021
To fully understand the structure–property relationship of aromatic copoly(amide-imide)s (Co-PAIs) and determine which factors lead to chain rigidity, we prepared two series of Co-PAIs. They were synthesized from two types of amine monomers containing m- and p-isomers and different ratios of 4,4′-(hexafluoroiso-propylidene)diphthalic anhydride (6FDA) and 4,4′-biphthalic anhydride (BPA). m-Substituted and p-substituted N,N′-[2,2′-bis(trifluoromethyl)-4,4′-biphenylene]bis(aminobenzamide) (MPAB) diamine isomers were synthesized from 3- and 4-nitrobenzoyl chloride and 2,2′-bis(trifluoromethyl) benzidine (TFB), respectively. The Co-PAI films were synthesized from poly(amic acid) (PAA), via solution-casting, followed by thermal imidizations. The thermal- and mechanical-properties and optical transparency of the Co-PAI films with different BPA monomer contents were investigated. We also investigated the effects of the different MPAB isomers on the Co-PAI structures. Compared with the m-substituted MPAB Co-PAI films, the p-substituted MPAB Co-PAI films have superior thermo-mechanical properties at the same monomer content. However, the optical transparencies of the m-MPAB Co-PAIs are slightly better than those of the p-MPAB Co-PAIs.
Rod-like PIs exhibit better in-plane orientation and improved properties, compared with kinked PIs.17,18 This effect is most pronounced in PI films containing p-isomers, and is relatively insignificant in those containing m-isomer-type monomers.19 The results demonstrated that the chain rigidity plays a very important role in molecular in-plane orientation. Higher chain rigidity leads to improved thermo-mechanical properties. On the other hand, replacing PI with a copolyimide (Co-PI) such as poly(amide imide) (PAI) can be a good method to overcome the difficult processability of the PI film.
In practice, however, most PAIs cannot be easily processed and used due to their excellent thermal properties and low solubility in most common solvents. Therefore, many studies have been conducted to solve such problems in processing.20–22 These studies involved the introduction of non-coplanar structures, bulk side groups, flexible alkyl groups into the polymer main chain, and ortho- or meta-linked structures.
Generally, one of the methods for increasing the solubility and optical transparency of copoly(amide-imide) (Co-PAI) film without deteriorating high thermal property is the introduction of bulky side groups. In particular, colorless and transparent Co-PAIs have been prepared using diamine and dianhydride monomers, the bulky side groups of which contain substituted fluorine moieties (–CF3). 2,2′-Bis(trifluoromethyl)benzidine (TFB)- and 4,4′-(hexafluoroiso-propylidene)diphthalic anhydride (6FDA)-based Co-PAIs have been investigated in terms of their thermal stabilities and optical properties.23–25
In order to synthesize colorless and transparent PI, a copolyimide (Co-PI) that can maintain the overall properties of PI while maintaining transparency has been studied. From the results already published by several researchers, TFB used for Co-PI has been proven as an excellent monomer that can maintain excellent thermal properties while exhibiting colorless and transparent properties.26–29
The introduction of bulky side groups such as –CF3 makes it difficult to packing between the chains, preventing intramolecular interactions between polymer chains. Several publications have shown that the introduction of bulky side groups to Co-PAI improves solubility and increases optical transparency.30,31 Hasegawa et al.32 reported new colorless PI based on TFB containing –CF3 side group. This film shows potential applications as practically useful base materials in display devices. Earlier studies suggested that the properties of Co-PAIs depend not only on the packing coefficient and chain orientation but also on the main chain structure.20,21
In fact, since PAI incorporates the advantages of both polyimides and polyamides, it can exhibit a balance of desirable properties. This means that by including an amide group in the polyimide main chain, processability, solubility and moldability can be increased while maintaining thermal and mechanical properties. This means that desired thermal stability and processability can be obtained by adjusting the ratio of imide- and amide-group included in PAI.33–36 In this study, m- and p-substituted MPAB diamine isomers were synthesized from 3- and 4-nitrobenzoyl chloride and TFB, respectively, and copolymerized with 6FDA and 4,4′-biphthalic anhydride (BPA) to produce Co-PAIs. The effects of Co-PAI composition on the thermo-mechanical properties and optical transparency were investigated. Co-PAIs with a third monomer may exhibit new properties that are not observed in homopolyimides. The physical properties of the two Co-PAI series obtained using m- and p-substituted MPAB isomers showed different properties. Furthermore, we compared the thermo-mechanical properties and optical transparencies of the two Co-PAI series.
:
6FDA
:
BPA mole ratio = 1
:
0.9
:
0.1) is detailed herein as a representative example. MPAB (2.02 g, 3.62 × 10−3 mol) and BPA (0.11 g, 3.62 × 10−4 mol) were added to 40 mL of DMAc, and then this mixture was stirred at 0 °C for 30 min to produce a homogeneous solution. In a separate beaker, 6FDA (1.45 g, 3.26 × 10−3 mol) was dissolved in 20 mL of DMAc and the obtained solution was added to the MPAB/BPA/DMAc system, with vigorous stirring, to obtain a homogeneous solution of DMAc and PAA with an 18 wt% solid content.
| Co-PAI | m-/p-MPAB (mole) | 6FDA (mole) | BPA (mole) | Molar ratio |
|---|---|---|---|---|
| A | 1.0 | 1.0 | 0 | 1 : 1 : 0 |
| B | 1.0 | 0.9 | 0.1 | 1 : 0.9 : 0.1 |
| C | 1.0 | 0.8 | 0.2 | 1 : 0.8 : 0.2 |
| D | 1.0 | 0.7 | 0.3 | 1 : 0.7 : 0.3 |
| E | 1.0 | 0.6 | 0.4 | 1 : 0.6 : 0.4 |
Pyridine (0.79 g, 7.76 × 10−3 mol) and acetic anhydride (1.85 g, 1.81 × 10−2 mol) were added to complete the chemical imidization of the PAA solution. This solution was stirred at 25 °C for 1 h, and then at 80 °C for 2 h, under N2 flow. Methanol (2 L) was added to the solution to precipitate solid Co-PAI. The filtered Co-PAI precipitate was dried in vacuo at 100 °C for 12 h. In a separate beaker, the precipitate was dissolved by vigorous stirring in DMAc (60 mL). This solution was cast onto glass plates (10 cm × 10 cm) and then stabilized under an air atmosphere at 50 °C for 1 h with N2 flow. For solvent removal, the film was dried in vacuo at 70 °C for 1 h. The resulting film was heat-treated at various temperatures (100, 130, 160, 190, 220, and 250 °C) for 30 min each, to promote imidization. The film was soaked in hot water and stripped from the glass. The film thickness was approximately 34–36 μm. Scheme 2 shows the synthesis route to Co-PAI.
We tried to synthesize a Co-PAI film containing more than 0.4 mol BPA. However, repeated attempts to polymerize the Co-PAI film containing 0.5 mol BPA failed due to brittleness during the film fabrication process. All the obtained Co-PIs were mixed with various solvents and observed for a long time, but they were not completely soluble, and hence, solution viscosity measurement failed.
Differential scanning calorimeter (DSC; NETZSCH 404 F3 Pegasus®), thermogravimetric analyzer (TGA; TA Q500), and thermomechanical analyzer (TMA-2940) were used in the same conditions as the previously published papers.37,38 In particular, TMA was measured in the range of 30–230 °C. For the tensile properties of the film, a universal testing machine (UTM, Instron model 5564) was used, and the size of the film was 5 mm × 70 mm.
The color intensity of the Co-PAI film obtained according to the BPA molar ratio was measured with a Minolta spectrophotometer (CM-3500d). Yellow index (YI) measurements of the films were carried out at an observational angle of 10°, using a CIE-D illuminant. A Shimadzu UV-3600 spectrophotometer was used to obtain the UV-vis value of the film.
O stretching peak was seen at 1654 cm−1, the aromatic C
C peaks were observed at 1600–1450 cm−1, and the C–N peak was seen at 1294 cm−1.39 From the results of the 1H-NMR spectrum, a proton peak of N–H was shown at 10.2 ppm (2H), and peaks of protons of aromatic rings appeared at 6.7 to 8.3 ppm (14H). The proton peak of the amine group was confirmed at 5.8 ppm (4H).39 Through the FT-IR and 1H-NMR spectrum results, it was confirmed that the chemical structure of p-MPAB was successfully synthesized. m-MPAB was also confirmed in the same way.
O stretching peak of the acid at 1700 cm−1 and the stretching peak of amide at 1602 cm−1 were observed, respectively. In Co-PAI, the peak shifted to a slightly higher frequency, and C
O peaks were observed at 1782 cm−1 (in phase) and 1712 cm−1 (out of phase), respectively. In addition, a peak corresponding to C–N–C stretching indicating the presence of imide was observed at 1378 cm−1.39
| Co-PAI | m-MPAB | p-MPAB | ||||||
|---|---|---|---|---|---|---|---|---|
| Tg (°C) | TiDa (°C) | wt600Rb (%) | CTEc (ppm °C−1) | Tg (°C) | TiD (°C) | wt600R (%) | CTE (ppm °C−1) | |
| a At a 2% initial weight-loss temperature.b Weight percent of the residue at 600 °C.c Coefficient of thermal expansion obtained in the second heating cycle between 50 and 220 °C. | ||||||||
| A | 263 | 438 | 62 | 62.6 | 343 | 448 | 64 | 31.8 |
| B | 266 | 439 | 66 | 52.4 | 347 | 454 | 69 | 30.6 |
| C | 268 | 437 | 65 | 47.7 | 349 | 455 | 68 | 27.2 |
| D | 271 | 442 | 67 | 46.9 | 351 | 449 | 68 | 24.9 |
| E | 273 | 442 | 67 | 46.2 | — | 451 | 69 | 22.7 |
Comparative TGA results for the Co-PAI films are shown in Table 2. The initial thermal degradation temperature (TiD) showed a trend different from that of the Tg. In our investigation, the TiDs of the Co-PAI films, determined at 2% weight loss, were found to be virtually independent of the BPA content, within the error range. This result suggests that the thermal stabilities are independent of the amount of BPA incorporated into the Co-PAI films. Specifically, the TiD values ranged from 437 to 442 °C for the m-MPAB samples and from 448 to 455 °C for the p-MPAB samples, as BPA content increased from 0 to 0.4 mol. The weight of the residue at 600 °C (wt600R) was found to be virtually constant with increase in BPA loading from 0 to 0.4 mol, ranging from 62 to 67% for m-MPAB Co-PAIs and from 64 to 69% for p-MPAB Co-PAIs. However, compared with the m-MPAB Co-PAI films, the p-MPAB Co-PAI films have superior thermal stabilities (TiD and wt600R) at the same monomer composition. After all, the thermal stability of a polymer is closely related to the rigidity of the chain and the molecular packing of the polymer chain. The rigid linear structure also associated with p-linked amines appears to support the delicate intermolecular interactions that promote thermal stability in this Co-PAI system.44,45
Upon heating, the in-plane-oriented Co-PAI molecules tended to relax in a direction normal to their original direction, and therefore expanded mainly in the out-of-plane direction.17–19 Co-PAIs containing BPA monomers were more rigid than polymers containing 6FDA, so they were not easily deformed or relaxed. Consequently, the BPA monomers effectively restricted the thermal expansion of the Co-PAI molecules in the out-of-plane direction. The CTEs for the Co-PAI films with different BPA monomer contents, obtained using the TMA, are shown in Fig. 3. The p-MPAB skeleton of the low-thermal-expansion Co-PAIs is composed of a benzene ring with an amide functional group fused at the para-position. In contrast, Co-PAIs incorporating a bent structure, such as a benzene ring fused at the meta-position, normally have high CTEs. This indicates that the CTE may be closely related to the cross-packing of the molecular structure.48,49
The 3-dimensional (3-D) structures from two isomers are depicted in Fig. 6, along with the optimized linear structures of the m- and p-MPAB monomers. Compared to the m-MPAB species, the p-MPAB structure is more rigid and rod-like regardless of the BPA monomer content in the Co-PAI polymer chains, presumably to maximize the linearity of the polymer chains (see Fig. 4(b) in compositions C and E).
The mechanical tensile properties of the Co-PAI films synthesized with p-MPAB are superior to those of the Co-PAI films containing m-MPAB diamine, for all the BPA contents. The effects of p-MPAB on the mechanical properties of the Co-PAIs are similar to those on the thermal properties and CTEs, and are principally caused by the rigid-rod-type structure of the Co-PAI with p-MPAB as shown in Fig. 4.
In general, the introduction of –CF3 groups, which are very strong electron withdrawing groups, can improve the optical properties of polymers. In addition, the introduction of bulky side groups will reduce the packing density between polymer chains, further reducing intermolecular interactions between polymer chains. Ultimately, these factors increase the optical transparency of the PAI film.25,52,53
The optical properties of the Co-PAIs with different BPA contents are summarized in Table 4. The color intensities of the films can be explained using the λo values observed in the UV-vis absorption spectra. The UV-vis spectra of the Co-PAI films with BPA mole ratios ranging from 0 to 0.4 mol are shown in Fig. 5. All the Co-PAI films exhibited λos shorter than 400 nm. The λo increased linearly with an increase in BPA content to 0.4 mol, due to the CT complex of the rigid rod-like BPA monomer structure (see Table 4). The most lightly colored pure PAIs correspondingly exhibited shorter λo values, because the –CF3 groups in the monomers significantly reduced the intermolecular interactions and inhibited the formation of a CT complex.29 The superior transparency of these CF3-group-based PAIs may be due to the limited electronic conjugation along their polymer main chains. The transmittances of the m- and p-MPAB Co-PAI films, at 550 nm, indicate excellent optical transparency, as shown in Table 4. These colorless and transparent Co-PAI films had maximum UV transmittances of greater than 85% at 550 nm, and exhibited excellent optical properties.
Additionally, the color intensity of the Co-PAI films was affected by the BPA monomer content (Table 4). The Co-PAI films with a lower BPA content exhibited lower YI values than the corresponding Co-PAIs with a higher BPA content. However, the magnitude of these changes was not significant. The YI values of the homo PAIs with m- and p-MPABs were 1.6 and 1.9, respectively. When the BPA loading was initially increased to 0.1 mol and then to 0.4 mol, the YI value increased from 2.0 to 4.1 in the case of m-MPAB and from 2.2 to 4.6 in the case of p-MPAB. In contrast to the thermo-mechanical properties, the optical transparencies of the m-MPAB Co-PAIs are slightly better than those of the p-MPAB Co-PAIs. The m-MPAB in Co-PAIs has a bent structure, which inhibits the CT complex formation and intermolecular interactions observed in p-MPAB Co-PAIs, resulting in superior optical transparencies.
All the solvent-cast hybrid films with BPA monomer contents in the range of 0–0.4 mol were almost colorless, as shown in Fig. 6. However, their optical transparencies decreased slightly when the BPA content increased. The Co-PAI film containing 0.4 mol BPA was slightly cloudier than the films containing 0.1–0.3 mol BPA, but the optical transparency was still good, as it was possible to read a letter through the film. The levels of transparency were not significantly affected by the increase in the BPA monomer content, as shown in Fig. 6.
We also examined the effects of the two different types of MPAB amine monomers on the Co-PAI film structures. By comparing the results for the two tested MPABs, we found that the addition of p-MPAB was more effective than that of m-MPAB with regard to improving the thermo-mechanical properties, whereas the addition of m-MPAB was more effective than that of p-MPAB with regard to improving the optical transparency of the Co-PAI films.
Depending on the optical transparency, the PAI film studied in this paper can be used in flexible sun protection devices, flexible display polymer films, alignment films for liquid crystal displays, and optical plates for flat light wave circuits.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra03999g |
| This journal is © The Royal Society of Chemistry 2021 |