Open Access Article
Luccas Lossano Namea,
Sergio Hiroshi Toma
b,
Helton Pereira Nogueira
b,
Luis Humberto Avanzic,
Rafael dos Santos Pereirad,
Luis Fernando Peffi Ferreira
a,
Koiti Araki
b,
Rodrigo Cella
*a and
Marcos Makoto Toyama
*b
aDepartment of Chemistry Engineering FEI University, 3972B – Assunção – São Bernardo do Campo, São Paulo CEP 09850-901, Brazil. E-mail: r.cella@fei.edu.br
bDepartment of Fundamental Chemistry Institute of Chemistry, University of São Paulo, IQUSP, Av Lineu Prestes, 748 – Cidade Universitária, CEP 05508-000, São Paulo, Brazil. E-mail: marcosmakotoyama@gmail
cDepartment of Physics FEI University, 3972B – Assunção – São Bernardo do Campo, São Paulo CEP 09850-901, Brazil
dDepartment of Physics, Universidade Federal do ABC, Centro de Ciências Naturais e Humanas, Avenida dos Estados, 5001 – Bloco A – Torre 3 – Lab. L704-3 – 09210580 – Bangu – Santo André, SP, Brazil
First published on 15th April 2021
Conversion efficiency as high as 80–100% and 50% selectivity for camphene and limonene was achieved with low production of polymeric byproducts (18–28%), easy recovery with a magnet and reuse for up to five cycles maintaining similar activity and distribution of products, using a new magnetically recyclable catalyst based on niobium oxide coated on superparamagnetic iron oxide nanoparticles (SPION) impregnated with phosphotungstic acid (HPW). The catalyst was demonstrated to be effective in the selective conversion of alpha and beta-pinenes into valuable terpenes, under ultrasonic probe activation and with toluene as solvent. A unique synergic effect between the components generating more active and selective catalytic sites was demonstrated, indicating that the SPION covered with 30 wt% of Nb2O5 gives the best performance when impregnated with HPW as co-catalyst. The materials were fully characterized by XRD, EDX, XPS, TEM, BET, VSM and FTIR.
The isomerization of pinenes is an acid-catalysed reaction and can produce valuable terpenes such as camphene and limonene, as shown in Scheme 1, two important intermediates/ingredients in the cosmetics, food and pharmaceutical industries.4–10 Camphene is used for fabrication of isoborneol, isobornyl acetate and camphor, having more commercial applications than any other terpene. Industrial production of camphene is carried out in a closed system under relatively high temperatures (150–170 °C) and moderate yields ranging from 35% to 45%, using an acidic TiO2 catalyst.11 Thus, the development of more efficient and selective catalysts for conversion of pinenes to terpenes is relevant.
Nanostructuration provides interesting opportunities for development of materials for desired purposes such as catalysts, given the possibility of tailoring and optimizing their properties. In fact, nanocatalysts have much more intrincated structures than bulk materials, and present much higher surface area for a same volume, awarding them unique properties, especially higher density of more active and selective catalytic sites.12
Such materials can be prepared by incorporating catalytic active sites in suitable supporting materials. In this way different nanocatalysts can be generated using silica, carbon, alumina, and polymers as support since the activity is dependent on the interaction of the active sites with the supporting material.13–16 Among them, magnetite (Fe3O4) and maghemite (γ-Fe2O3)17,18 nanoparticles are been considered promising candidates since they are inexpensive, chemically stable, easy to prepare, and may be recovered by using an external magnetic field. In addition, magnetic nanoparticles are known for applications in several areas, such as drug delivery systems,19–21 targeted gene therapy,22–24 magnetic resonance imaging (MRI),25 sensors,26 separation and environmental remediation processes,27 nanomedicine28–30 and catalysis,31–33 additive of synthetic base oil,34 analytical chemistry using the SERS effect,35,36 among others.
Niobium-based materials incorporated in zeolites and mesoporous molecular sieves have been used to enhance several organic reactions.37–39 Accordingly, the binding of niobium oxide (Nb2O5) on the surface of superparamagnetic iron oxide nanoparticles (SPIONs) can generate new junctions and sites with enhanced catalytic activity upon synergic interactions between both metal oxides.40 In fact, sites coupling Lewis and Bronsted acidity with redox properties can be generated thus offering new mechanistic pathways for different reactions, but especially for α- and β-pinene isomerization reactions. In addition, the superparamagnetic property of the iron oxide nanoparticles can be exploited for easy magnetic recycling and reuse of the catalyst.
Finally, the occurrence of chemical reactions is strongly dependent on energy, and how it is provided. For example, it is well stablished that microwave is a very convenient way to increase very rapidly the local temperature decreasing the reaction time. Another alternative strategy to conventional heating is the use of ultrasonic probes which produce very high temperatures at the surface due to cavitation processes leading to the production, growth and fast collapse of bubbles. They are responsible for hot spots which can reach temperatures above 5000 K due to their very fast energy exchange.41 Thus, cavitation has been demonstrated to enhance the reaction kinetics, the selectivity and the yield of several organic reactions.42
Herein, the preparation of a new nanocatalyst based on synergic interactions of niobium oxide coated SPION impregnated with HPW co-catalyst, and its successful application for isomerization of turpentine oil (mixture of pinenes) to valuable terpenes, using ultrasound probe as energy source, is described.
| Magnetite (Fe3O4) | Zeta-Nb2O5 | NbO2 | |
|---|---|---|---|
| a (Å) | 8.3892 (81) | 13.063 (10) | 13.71 |
| b (Å) | — | 5.7822 (62) | 13.71 |
| c (Å) | — | 4.8034 (51) | 5.985 |
| γ (deg) | — | 103.293 (66) | — |
| % wt | 69.8 | 29.1 (7) | 1.1(1) |
| Crystallite size (Å) | 142.9 (2.9) | 187 (14) | — |
| Crystal lattice symmetry | Cubic | Monoclinic | Tetragonal |
| Goodness of fit (gof) | ||
|---|---|---|
| Rwp = 2.97% | Rexp = 2.37% | σ = 1.25 |
The analysis was performed with MAUD software43–45 and compared with the diffractograms of single phase materials in Crystallography Open Database.46 Magnetic properties were investigated at room temperature using a vibrating sample magnetometer (VSM).
Magnetization curves clearly indicated the superparamagnetic behaviour of SPION-Nb30, characterized by absence, or very low hysteresis, and a saturation magnetization around 40 emu g−1 (Fig. 1B), contrasting with the original magnetization of 80 emu g−1 of pure SPION. The reduction on saturation magnetization was attributed to the diamagnetic contribution of the niobium oxide (Nb2O5) coating, which diminish the magnetic contribution of SPION itself. Some reaction should also be taking place, presumably on the surface of nanoparticles, since the magnetization is lower than expected by the relative contents of magnetite and Nb2O5 (∼56 emu g−1), as detailed below. The final magnetization however is large enough to induce efficient magnetic precipitation/separation of the catalyst.27,33
TEM images of the SPION precursor and the corresponding SPION-Nb30 are shown in Fig. 2. The precursor nanoparticles are characterized by quasi-spherical shape, with an average diameter of 6 nm (Fig. 2A). Deposition of niobium oxide on SPION results in an increase of the average diameter to 13 nm, due to the formation of a less dense shell of Nb2O5 (Fig. 2B). This was confirmed by selected area EDS analysis that revealed the elemental composition and the presence of niobium oxide on the SPION core (Fig. 3).
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| Fig. 3 Selected area EDS spectrum of SPION-Nb30 pro-catalyst, shown in Fig. 2B. | ||
The EDX spectrum of a typical SPION-Nb30 sample is shown in Fig. 4 indicating that it is constituted by 66% of Fe and 33% of Nb, in good agreement with the relative proportion of 69.8 wt% of cubic magnetite and 29.1 wt% of monoclinic Nb2O5 (zeta-Nb2O5) phases determined by XRD analysis.
Detailed synthetic procedure of SPION-Nb30 is described in the experimental section. It is important to comment that batches of SPION coated with 20, 30 and 50% of Nb2O5 were prepared and their respective catalytic activity for pinene isomerization evaluated. The best performance was achieved for the sample containing 30 wt% of niobium oxide, albeit the lower surface area, as shown in Table 2, where the parameters determined from the adsorption isotherm of SPION-Nb30 by BET analysis were collected. This is a clear indication that new catalytic active sites were formed at the junctions of the two oxides, since the material prepared with 50% of Nb2O5 of niobium oxide exhibited much lower catalytic activity.
| Material | SPION-Nb30 | SPION-Nb 50 |
|---|---|---|
| Surface area (m2 g−1) | 67.46 | 71.00 |
| Pore volume (cm3 g−1) | 0.2199 | 0.3307 |
| Pore size (nm) | 13.04 | 18.63 |
| No. | Catalytic system | Solvent | Conversionb (%) | Selectivityb (%) | |||||
|---|---|---|---|---|---|---|---|---|---|
| 3 | 4 | 5 | 6 | Polymers | Others terpenes | ||||
| a Conditions: turpentine (2 g), catalyst (5wt%), solvent (2 mL), 30 minutes of sonication.b Average of minimum two runs and yields calculated by GC.c Oil bath at temperature of 80 °C for 8 h. | |||||||||
| 1 | SPION-Nb 30c | — | 0 | — | — | — | — | — | — |
| 2 | SPION-Nb 30 | — | 0 | — | — | — | — | — | — |
| 3 | SPION-Nb 30 + HPWc | — | 98 | 13 | 7 | 11 | 16 | 54 | 9 |
| 4 | SPION-Nb 30 + HPWa | — | 98 | 13 | 8 | 10 | 15 | 42 | 12 |
| 5 | HPW | — | 100 | 5 | 11 | 6 | 9 | 52 | 17 |
| 6 | SPION-Nb 30 + HPW | Hexane | 99 | 17 | 6 | 13 | 4 | 47 | 13 |
| 7 | SPION-Nb 30 + HPW | Toluene | 66 | 25 | 2 | 31 | 9 | 28 | 5 |
| 8 | SPION-Nb 30 | Toluene | 0 | — | — | — | — | — | — |
| 9 | HPW | Toluene | 99 | 13 | — | 23 | 4 | 44 | 16 |
Accordingly, the SPION-Nb30 was activated with H3PW12O40 (HPW), an heteropolyacid known to impart higher activity than conventional acidic catalysts such as mineral acids, zeolites and ion-exchange resins. HPW has a Keggin type structure and possess interesting properties such as good thermal stability, high acidity and high oxidizing character.50 However, is less corrosive than mineral acids and do not promote secondary reactions, such as sulfonation and chlorination,51,52 and its use as catalyst or co-catalyst in pinene isomerization53 or hydration54 is well documented in the literature.
Thus, the SPION-Nb30 was treated with HPW generating a catalytic system with Lewis and Bronsted acidic sites, as well as redox properties, offering new mechanistic pathways for pinene isomerization. This catalytic system was tested under conventional heating (80 °C) affording 100% conversion of turpentine and 13% selectivity for camphene and 16% for p-cymene (entry 3, Table 3). However, the conversion to p-cymene is a more complex reaction and depends on an isomerization followed by a dehydrogenation process (Scheme 2).55 Carene 4, another bicyclic terpene, was afforded in significant amount also (selectivity 7%). Nevertheless, more than 50% of the products were undesirable polymers.
Accordingly, isomerization reactions were carried out using HPW as catalyst under the same experimental conditions in order to evaluate the role of SPION-Nb30. Analogously to the previous case, a high conversion was afforded however again with low selectivity. Thus, the use of ultrasonic tip as energy source was evaluated in the next attempt (entry 4, Table 3) providing very interesting results, since the amount of polymeric byproducts was reduced in about 12% while preserving the overall conversion yield.
As the reaction under ultrasound irradiation is much faster and finished in only 30 minutes in contrast with 8–12 hours under conventional heating, we decided to adopt the high intensity ultrasound (HIU) tip as energy source for pinene isomerization reaction. A reaction was carried out using just HPW as catalyst to demonstrate the role of SPION-Nb30 for the catalytic activity, and the result was included in Table 3 (entry 5). This reaction gave a much lower selectivity for camphene (only 5%) but larger amounts of polymers despite the excellent conversion of 100%, suggesting possible synergic effects between SPION-Nb30 and HPW.
In an attempt to minimize the formation of terpene polymers and improve the camphene yield, the control of the local reaction environment using organic solvents was considered relevant. Additionally, the effect induced by dilution and the possibility of tuning the environment around all species in the reaction medium making it more aliphatic or aromatic would be relevant for the stabilization of key activated complex species for the isomerization reaction. For such a purpose, hexane and toluene were tested (entries 6 and 7, respectively, Table 3), as suggested by Flores-Holguín and coworkers.56 The reaction using SPION-Nb30@HPW system and n-hexane as solvent showed an excellent conversion of 100% after 30 minutes of sonication, but the camphene selectivity was just a little higher than in the no solvent condition, and the amount of polymeric material was still as high as 50%.
The substitution of hexane by toluene as solvent in the above described reaction afforded a much lower conversion (66%) but the selectivity for camphene was boosted to 25%, as well as for limonene (31%), another very relevant product. Surprisingly, the use of toluene as solvent also have the additional advantage of decreasing the amount of polymers to about half when compared to the previous trials. In fact, only 25% of polymeric material was formed after 30 minutes of sonication indicating that toluene is a key solvent to reduce the amounts of undesirable polymers and enhance the production of valuable terpenes.
Isomerization reactions using only SPION-Nb30, or only HPW, as catalysts and toluene as solvent were also carried out (entries 8 and 9, Table 3) but showed to be as ineffective as in the solventless condition using only SPION-Nb30 as catalyst, resulting in no conversion at all. In contrast, HPW alone as catalyst in toluene lead to 99% conversion but the camphene selectivity was low (13%) and the amounts of polymeric products increased to 44%.
| Run | Conversion (%) | Selectivity (%) | Leaching (mg kg−1) | |||
|---|---|---|---|---|---|---|
| 3 | 5 | Polymers | Others terpenes | |||
| 1 | 66 | 25 | 31 | 28 | 16 | 114 |
| 2 | 97 | 24 | 17 | 18 | 41 | 59 |
| 3 | 79 | 25 | 29 | 24 | 22 | 88 |
| 4 | 78 | 23 | 24 | 25 | 28 | 222 |
| 5 | 79 | 18 | 25 | 33 | 34 | 139 |
This possibility was evaluated by FTIR, EDX and XPS measurements. No change could be observed in the EDX spectrum of the catalyst (Fig. 5) after the first run (SPION-Nb30-1R) and after the fifth run (SPION-Nb30-5R). This result indicates no significant loss/leaching of any component of the catalyst during the isomerization reaction as well as magnetic recovery and transfer and washing steps. However, a small leaching of HPW, the most soluble component, was revealed by monitoring the EDX W Lα signal (Fig. 6) in the supernatant of the reaction mixture, giving a measure of the amount leached per run cycle. In fact, 59 to 222 mg kg−1 of W was found in the reaction medium of each reuse cycle after magnetic precipitation and removal of the catalyst, as expected for a very small amount of weakly anchored HPW on SPION-Nb30 particles. The amount of 114 mg kg−1 determined in the first run decreased to 59 and 88 mg kg−1 of W respectively in the second and third reuse cycles, but increased to 222 and 139 mg kg−1 of W in the fourth and fifth run, as shown in Fig. 6B. Accordingly, the yield of compounds 3, 5, of other terpenes and polymers remained nearly constant from run 1 to 5, except in the second run where a significant decrease of 5 and polymeric products was compensated by an increase of the yield of other terpene derivatives (Table 4). A tendency of increasing polymer formation as a function of the reuse cycle was also evidenced suggesting some change in the catalyst.
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| Fig. 5 EDX spectra of (A) SPION-Nb30@HPW-R1 and (B) SPION-Nb30@HPW-R5 samples showing the similarity of the Fe, Nb and W fluorescence spectral patterns. | ||
The changes observed in the fifth run could be related to the suppression of the acidic catalytic active sites. This hypothesis was verified by determining the presence of Bronsted and Lewis acid sites based on the pyridine adsorption assay, as monitored by FTIR spectroscopy analysis. The FTIR of SPION-Nb30 (Fig. 7A) show a typical spectral profile of metal oxides with some low intensity peaks at 3000 cm−1 indicating the presence of some adsorbed organic molecules. The broad band at 3500 cm−1 as well as the should around 1700 cm−1 can be assigned to humidity. Interestingly, the adsorption of pyridine lead to the appearance of intense and sharp peaks in the 800 to 1250 cm−1 range, as well as of three peaks in the 1400 to 1600 cm−1 range used to identify the presence of Bronsted (1535 cm−1) and Lewis (1440 cm−1) acid sites, and the mixture of both (1485 cm−1). As indicated in the figure, the SPION-Nb30 presents almost only Lewis acid sites. Interesting enough, the FTIR spectrum of the SPION-Nb30@HPW-R1 after the first catalytic cycle (run 1, Fig. 7B) in the absence of and saturated with pyridine exhibited a similar spectral profile in the 800 to 1250 cm−1 range, that is also similar to the pyridine saturated SPION-Nb30 spectrum, indicating the presence of some strongly adsorbed molecules and/or a fast ligand exchange. The material recovered after the fifth catalytic cycle (run 5, Fig. 7C) exhibited a similar spectral pattern in the 800 to 1250 cm−1 range but now with much lower intensities and significant decrease of the concentration of acidic sites, especially Bronsted sites. These facts suggest changes in the surface chemistry and a decrease in the amount of previously adsorbed molecules. This feature can be related with a lower bonding strength of molecular species into associated with a lower density of acidic catalytic sites, that may explain the change in the catalyst performance (run 5 in Table 4).
Additional information was pursued by X-ray fluorescence (XPS) analysis of the catalyst after the first (SPION-Nb30@HPW-R1) and the fifth run (SPION-Nb30@HPW-R5) in comparison with the pure SPION and SPION-Nb30 pro-catalyst, as shown in Fig. 8 (high resolution spectra) and the corresponding survey spectra (Fig. S9, ESI†).
The SPION spectrum in the first line indicates de presence of iron oxide as magnetite and some amount of organic protecting layer as indicated by the presence in the C1s region of a strong C–C carbon signal as well as C–O–C and carboxylic groups in the 278 to 292 eV region (Fig. S8, ESI†), that are confirmed by the O1s signals (524 to 537 eV), as well as Fe 2p1/2 and Fe2p3/2 doublet (doubled due to the presence of Fe2+ and Fe3+ ions) characteristic of magnetite in the 700 to 740 eV range. As expected, the SPION-Nb30 exhibited similar signals in the C1s O1s and Fe 2p regions as well as a typical Nb 3d3/2 and doublet 3d5/2 signal in the 202 to 213 eV range. This spectral pattern is completely preserved in the SPION-Nb30@HPW-R1 except for the appearance of the signals assigned to W 4f5/2 and W 4f7/2 and satellites, as well as the W 5p3/2 and W 5p5/2 and satellites in the 32 to 46 eV range, and P 2P signal at 134 eV (Fig S8, ESI†), as expected for the impregnation of HPW (reported in ESI, Fig. SX†). The presence of HPW is also confirmed by the appearance of a new O 1s peak at 530 eV assigned to O-atom in WO3. Interestingly enough, the Nb 3d signal was significantly broadened in the SPION-Nb30@HPW-R5 indicating a change in its chemical environment after five recovery and reuse process, but especially it is possible to see the disappearance of the doublet corresponding to the Fe2+ 2p indicating the oxidation of magnetite to maghemite. In short, the changes in the oxidation state of iron, in the chemical environment of Nb and the decrease in concentration of acidic sites, especially of Bronsted acid sites, may be responsible for the increase in polymer yield as a function of the number of reuse cycles.
:
5
:
1 v/v mixture of NH4OH/H2O/H2O2 and keeping the suspension in an ultrasonic bath for 10 minutes. The solid was magnetically separated and washed copiously with deionized water and dried. Thus, 1.0 g of dried SPION were dispersed in 10 mL of tetramethylammonium hydroxide solution (TMAOH 0.1 mol L−1, pH ∼12), and added to 50 mL of 1.16 wt% solution of Nb precursor (0.936 g of Nb). The mixture was placed in the stainless steel (316) container of a high-pressure reactor, adjusting the temperature to 300 °C (inner part), under mechanical stirring (400 rpm). The reaction was performed at 300 °C and pressure of 46 psi, for 3 hours. After cooling, the solid was magnetically recovered, washed with deionized water, and dried at 120 °C.
Representative chromatograms of the isomerization reaction products are available in the ESI.†
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ra00012h |
| This journal is © The Royal Society of Chemistry 2021 |