Open Access Article
Yang Li and
Hao Guo
*
Department of Chemistry, Fudan University, 2005 Songhu Road, Shanghai 200438, People's Republic of China. E-mail: hao_guo@fudan.edu.cn
First published on 9th January 2020
Crosslinked poly(methyl methacrylate) (PMMA) with high glass transition temperature (Tg) and thermal decomposition temperature was prepared by simple thermal crosslinking of PMMA-containing random copolymers bearing aryl trifluorovinyl ether (TFVE) moieties. A methacrylate monomer consisting of aryl TFVE moiety, 4-((1,2,2-trifluorovinyl)oxy)phenyl methacrylate (TFVOPMA), was first synthesized followed by radical copolymerization with methyl methacrylate (MMA) initiated by AIBN, providing the random copolymer containing aryl TFVE moieties, poly(4-((1,2,2-trifluorovinyl)oxy)phenyl methacrylate)-co-poly(methyl methacrylate) (PTFVOPMA-co-PMMA). Finally, crosslinked PMMA polymer with perfluorocyclobutyl (PFCB) aryl ether moieties as crosslinking units was obtained by [2π + 2π] cycloaddition reaction of aryl TFVE moieties in PTFVOPMA-co-PMMA copolymer. Thermal properties of both PTFVOPMA-co-PMMA and crosslinked PTFVOPMA-co-PMMA were examined by TGA and DSC. Compared to pure PMMA, Tg of PTFVOPMA-co-PMMA increased by 15.1 °C and no Tg was found in the DCS test of the crosslinked PTFVOPMA-co-PMMA. Thermal decomposition temperature (Td,5%) of crosslinked PMMA was 47 °C higher than that of pure PMMA. Furthermore, the water absorption of crosslinked PMMA film greatly reduced in comparison with that of pure PMMA.
Fluoropolymers have attracted much curiosity in material science due to their unique properties including thermal stability, chemical resistance, flame retardancy, superior electrical insulating ability, low dielectric constant and refractive index, and unique surface property.20–22 To avoid low processability of perfluoropolymers, partially-fluorinated polymers like poly(vinylidene fluoride) (PVDF),4,5 alternating ethylene-tetrafluoroethylene (ETFE)23 and alternating ethylene-chlorotrifluoroethylene (ECTFE) copolymers,24,25 have been prepared and exhibited improved processability. Among partially-fluorinated polymers, perfluorocyclobutyl (PFCB) aryl ether polymers26–31 are an intriguing class of fluoropolymers, which not only retain the general outstanding properties of fluoropolymers originating from the low polarity, strong electronegativity and small van der Waals radius of fluorine atom and strong C–F bond, but also possess many other advantages such as improved processability and optical transparency, structural versatility and tunable properties. These PFCB aryl ether-based polymers have been studied on the potential application in photonics, polymer light-emitting diodes, proton exchange membrane in fuel cell and atomic oxide resistance materials on spacecraft etc.32–40
Inspired by the fact that PFCB aryl ether-based polymers possess high heat resistance and optical transparency, Prof. Huang of Shanghai Institute of Organic Chemistry et al. prepared a series of PFCB-containing copolymers with high heat resistance.41–43 The resulting polymethacrylate bearing sulfonyl functionality exhibits excellent thermal stability (Td > 300 °C) and polyimide (PFCBBPPI) containing PFCB biphenyl ether moieties shows excellent thermal stability and high transparency. PFCB aryl ether polymers are most commonly prepared through a thermal [2π + 2π] cycloaddition of aryl trifluorovinyl ethers (TFVE) at temperatures of between 150 °C and 200 °C without additional agent and no condensation byproducts are produced. Thus, TFVE group may act as a crosslinkable group and the crosslinked region, perfluorocyclobutyl (PFCB) moieties, may give rise to better chemical resistance. Lee et al. synthesized a novel fluorinated aromatic polyether monomer containing TFVE group and the resulting crosslinked polymers after thermal crosslinking showed higher Tg (239–271 °C).44
All aforementioned discussions intrigued us to synthesize methacrylate monomer containing TFVE group, which can be copolymerized with MMA to provide polymethacrylate copolymers containing TFVE groups so that the subsequent thermal cycloaddition of TFVE groups can produce crosslinked polymethacrylate copolymers with PFCB aryl ether moieties as the crosslinked region. The resulting crosslinked polymethacrylate copolymers may have higher thermal stability and good optical transparency because of the below points: (1) PFCB aryl ether-based polymers exhibit higher heat resistance and good transparency, (2) PFCB aryl ether moieties with large volume may decrease the activity of PMMA main chain, which might increase the heat resistance of resultant polymers, (3) three-dimensional network structure may limit the mobility and rotation ability of polymeric chain, which benefits heat resistance of resultant polymers. Herein, we report the preparation of transparent crosslinked poly(methyl methacrylate) (PMMA) copolymers with high Tg and high Td via copolymerization of MMA with a methacrylate monomer containing TFVE moiety, 4-((1,2,2-trifluorovinyl)oxy)phenyl methacrylate (TFVOPMA), followed by thermal crosslinking process as shown in Scheme 1. These resultant PMMA-based copolymers containing TFVE or PFCB aryl ether groups were investigated in detail by NMR, FT-IR, differential scanning calorimetry (DSC) and thermogravimetry analysis (TGA).
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| Scheme 1 Schematic illustration of preparation of transparent crosslinked poly(methyl methacrylate) copolymers with PFCB aryl ether as crosslinking unit. | ||
000), HR4 (5000–600
000) and HR5 (50
000–4
000
000), 7.8 × 300 mm, particle size: 5 μm). GPC measurement was carried out at 35 °C using tetrahydrofuran (THF) as eluent with a flow rate of 1.0 mL min−1. The system was calibrated with linear polystyrene standards. Differential scanning calorimetry (DSC) was performed on a TA Q200 DSC instrument in N2 with a heating rate of 10 °C min−1. Thermogravimetry analysis (TGA) was conducted on a TA Discovery TGA 55 thermal analysis system in N2 with a heating rate of 10 °C min−1. UV/vis spectra were acquired on a Hitachi U-2910 spectrophotometer.
In a pre-dried flask, 1-methoxy-4-(2-bromo-1,1,2,2-tetrafluoroethyl)benzene (3.88 g, 13 mmol) was dissolved in 300 mL of anhydrous dichloromethane. The solution was cooled to 0 °C followed by adding dichloromethane solution of BBr3 (25 mL, 25 mmol) dropwise within 30 min. The mixture was slowly warmed up to room temperature and stirred at room temperature for another 12 h. The resulting mixture was filtrated and the residual salt was removed by washing with dichloromethane and filtrating three times. The solvents were removed by rotary evaporation, and the residue was subjected to column chromatography (eluent: hexane) to afford 4-(2-bromo-1,1,2,2-tetrafluoroethoxy)phenol as a colorless liquid (3.15 g, 84% yield). 1H NMR (400 MHz, CDCl3): δ (ppm): 7.10 (d, 2H, J = 7.11 Hz, C6H2H2), 6.86 (d, 2H, J = 7.11 Hz, C6H2H2), 5.73 (s, 1H, J = 3.84 Hz, OH). 19F NMR (376 MHz, CDCl3): δ (ppm): −68.2 (s, 2F), −86.27 (s, 2F). 13C NMR (101 MHz, CDCl3): δ (ppm): 116.3, 122.9, 142.0, 154.4. EI-MS (M+): 109 (100), 356 (2), 358 (2).
In a pre-dried flask, 4-(2-bromo-1,1,2,2-tetrafluoroethoxy)phenol (3.70 g, 13 mmol) and triethylamine (1.49 mL, 0.015 mol) were dissolved in 300 mL of 2-butanone. The solution was cooled to 0 °C followed by adding the solution of methacryl chloride (1.48 mL, 15 mmol) in 10 mL of 2-butanone dropwise. The mixture was warmed up to room temperature and stirred for another 1 h. The salt was removed by filtration and the filtrate was washed with water and dried over MgSO4. The organic layer was filtrated and evaporated under reduced pressure, and then the residue was purified by flash column chromatography (eluent: hexane) on silica gel to give 3.79 g (82%) of 4-(2-bromo-1,1,2,2-tetrafluoroethoxy)phenyl methacrylate as a colorless oil. 1H NMR (400 MHz, CDCl3): δ (ppm): 7.12 (d, 2H, J = 7.13 Hz, C6H2H2), 7.06 (d, 2H, J = 7.03 Hz, C6H2H2), 6.24 (s, 1H, J = 6.24 Hz, C
CHH), 5.66 (s, 1H, J = 5.66 Hz, C
CHH), 1.94 (s, 3H, J = 2.05 Hz, CH3). 19F NMR (376 MHz, CDCl3): δ (ppm): −70.02 (s, 2F), −88.01 (s, 2F). 13C NMR (101 MHz, CDCl3): δ (ppm): 18.4, 122.7, 123.1, 127.7, 135.6, 145.9, 149.3, 165.6.
Newly activated zinc (1.98 g, 0.035 mol) was added to a dried three-neck round-bottom flask followed by evacuating and backfilling with N2 three times. Next, dry acetonitrile (40 mL) was added and the oil temperature was lifted to 90 °C. 4-(2-Bromo-1,1,2,2-tetrafluoroethoxy)phenyl methacrylate (15.86 g, 29 mmol) was dropped slowly into the above mixture, keeping the mixture boiling slightly. The mixture was refluxed for 10 h and after cooled to room temperature, the mixture was filtered. The salt was washed by dichloromethane to extract the product. The organic phase was collected and dried over MgSO4. After CH2Cl2 was evaporated, the crude product was purified by flash column chromatography (eluent: hexane) to afford 4-((1,2,2-trifluorovinyl)oxy)phenyl methacrylate (TFVOPMA) as a colorless oil (3.98 g, 53%). 1H NMR (400 MHz, CDCl3): δ (ppm): 7.23 (dd, 2H, J = 7.25 Hz, C6H2H2), 7.17 (dd, 2H, J = 7.17 Hz, C6H2H2), 6.31 (s, 1H, J = 6.35 Hz, C
CHH), 5.75 (s, 1H, J = 5.78 Hz, C
CHH), 2.03 (s, 3H, J = 2.05 Hz, CH3). 13C NMR (101 MHz, CDCl3): δ (ppm): 18.1, 116.7, 123.2, 127.2, 135.6, 147.7, 165.6. 19F NMR (376 MHz, CDCl3): δ (ppm): −120.1 (dd, 1F), −126.9 (dd, 1F), −134.49 (dd, 1F). FT-IR (KBr): ν (cm−1): 2962, 2936, 2856, 1832, 1740, 1640, 1501, 1318, 1276, 1181, 1140, 947, 876, 812, 752.
900 g mol−1, Mw/Mn = 1.84. 1H NMR (400 MHz, CDCl3): δ (ppm): 0.84, 1.02, 1.18 (3H, CH3), 1.85–2.04 (4H, CH2), 3.58 (3H, OCH3), 7.11 (4H, C4H2H2). 19F NMR (376 MHz, CDCl3): δ (ppm): −119.2 (m, 1F), −126.1 (m, 1F), −134.0 (m, 1F). FT-IR (KBr): ν (cm−1): 2998, 2947, 2845, 1834, 1731, 1499, 1299, 1138, 984, 838, 812, 751.
CF2 functionality by Zn-mediated elimination to give the target methacrylate monomer, 4-((1,2,2-trifluorovinyl)oxy)phenyl methacrylate (TFVOPMA).
The chemical structure of TFVOPMA monomer was characterized by FT-IR, 1H NMR and 19F NMR. The characteristic peaks of double bond are found to be located at 5.75 (‘b’) and 6.31 (‘c’) ppm in 1H NMR spectrum of TFVOPMA (Fig. 1A). The proton resonance signal of methyl linked to the double bond appears at 2.03 ppm (‘a’), while the resonance signals at 7.17 (‘d’) and 7.23 ppm (‘e’) belong to phenyl protons. In 19F NMR spectrum of TFVOPMA (Fig. 1B), characteristic peaks of –OCF
CF2 group appear at −120.3, −127.8 and −135.3 ppm, respectively. And the appearance of the peak at 1832 cm−1 in FT-IR spectrum of TFVOPMA (Fig. 2A) further confirms the presence of –OCF
CF2 group. The sharp peak located at 1740 cm−1 was attributed to stretching vibration of carbonyl, while the peak at 1640 cm−1 belongs to the stretching vibration of double bond. The absorption at 812 cm−1 indicates para-substitution of benzene ring. All these results confirm the successful synthesis of TFVOPMA, the methacrylate monomer with TFVE moiety.
The resulting copolymer was characterized by GPC, FT-IR, 1H NMR and 19F NMR. GPC retention curve of PTFVOPMA-co-PMMA shows a unimodal elution peak with a relatively broad molecular weight distribution of 1.84 and the molecular weight of PTFVOPMA-co-PMMA is about 50
900 g mol−1 (Fig. 3). In the FT-IR spectrum of PTFVOPMA-co-PMMA (Fig. 2B), the typical signal of double bond at 1640 cm−1 disappeared after polymerization and the signal of TFVE was located at 1834 cm−1, which indicated that TFVE group was not affected during the copolymerization of TFVOPMA and MMA. Other typical signals such as 1731 (C
O, symmetric stretch), 1499 (phenyl ring, stretch), 812 and 838 (Ar–H deformation) are visible and the stretching vibration of –CH3 (2998 cm−1) and –CH2 (2947 and 2845 cm−1) become stronger, which also illustrate the preparation of PTFVOPMA-co-PMMA copolymer. Fig. 4A shows 1H NMR spectrum of PTFVOPMA-co-PMMA copolymer, which also showed the disappearance of proton resonance signal of double bond. The peaks of polymethacrylate backbone appeared at 1.85–2.04 ppm (‘b’) and 0.84, 1.02, 1.18 ppm (‘a’), corresponding to the protons of methylene and methyl in –CH2CCH3 moiety. The peak at 3.58 ppm (‘c’) is attributed to 3 protons of methoxy group, while the peaks at 7.11 ppm (‘d’) belongs to the protons of phenyl. Therefore, the composition of this copolymer (NTFVOPMA/NMMA) was about 1
:
1.93, which was calculated according to the equation (NTFVOPMA/NMMA = 3Sd/4Sc, Sc and Sd are the integration area of peak ‘c’ at 3.58 ppm and peak ‘d’ at 7.11 ppm in Fig. 3A). Moreover, the existence of TFVE group appeared at −119.2, −126.1 and −134.0 ppm in 19F NMR spectrum (Fig. 4B) further confirmed the preservation of TFVE groups in PTFVOPMA-co-PMMA copolymer.
All the above evidence verified that TFVE group did not affect the radical copolymerization of TFVOPMA and MMA and the PMMA-based copolymer containing TFVE aryl ether moieties has been successfully prepared.
CF2) can form perfluorocyclobutane units via [2π + 2π] cycloaddition reaction at high temperature, thus we firstly monitored this cross-linking reaction by DSC. As we can see from Fig. 5, Tg of PTFVOPMA-co-PMMA was about 137.6 °C in round 1, higher than that of PMMA (122.5 °C). We supposed that the introduction of rigid benzene ring with large volume makes rotational hindrance of polymeric chain difficult, which leads to higher Tg of PTFVOPMA-co-PMMA. Interestingly, Tg of PTFVOPMA-co-PMMA increased with the scan times and the values of Tg reached 169.7 °C in the sixth scan. The phenomenon demonstrated that [2π + 2π] cycloaddition reaction of trifluorovinyl ether groups in PTFVOPMA-co-PMMA copolymer occured at higher temperature during the DSC measurement and the formed PFCB cross-linking unit further limited the mobility of polymer chains, endowing the polymer with higher Tg.
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| Fig. 5 DSC curves (in N2) of PMMA, PTFVOPMA-co-PMMA and crosslinked PTFVOPMA-co-PMMA with a heating rate of 10 °C min−1. | ||
Next, we conducted thermal crosslinking process of PTFVOPMA-co-PMMA copolymer. Firstly, thin film of PTFVOPMA-co-PMMA was obtained by dissolving PTFVOPMA-co-PMMA into ethyl acetate and spin-casting the solution onto the freshly cleaned glass substrate followed by heat treatment at 30 °C for 30 min, 40 °C for 30 min and 65 °C for 1 h. Then, this film was performed in a tube furnace under N2 at 180 °C for 10 h, affording a transparent film with a pale yellow color. From FT-IR spectrum of PTFVOPMA-co-PMMA after thermal crosslinking (Fig. 6C), the peak at 1836 cm−1 corresponding to TFVE group disappeared and a new peak at 969 cm−1 corresponding to PFCB ring was found, which indicated the formation of PFCB aryl ether moieties in the copolymer by thermal cycloaddition of aryl TFVE groups. Other typical characteristic peaks can also be seen in FT-IR spectrum after crosslinking (Fig. 6C).
As it can be seen from Fig. 5, no Tg was found on the DSC curve of crosslinked PTFVOPMA-co-PMMA below 250 °C, that is, the resultant crosslinked polymer is in glass state below 250 °C, which demonstrated that the formed network with PFCB aryl ether moieties as crosslinking segment largely improved the heat resistance of the obtained PMMA-based copolymer. Thermal degradation of PTFVOPMA-co-PMMA before and after crosslinking was investigated by TGA as shown in Fig. 7. The 5% weight loss temperatures (Td,5%) for PMMA, PTFVOPMA-co-PMMA and crosslinked PTFVOPMA-co-PMMA are 254 °C, 250 °C and 301 °C, respectively; while the 10% weight loss temperatures (Td,10%) are 269 °C, 276 °C and 326 °C, respectively. PTFVOPMA-co-PMMA containing TFVE groups shows lower thermal degradation temperature at first stage before Td,6% (257.6 °C) as compared to that of PMMA, which may be attributed to the polarity and softness of TFVE group. However, PTFVOPMA-co-PMMA containing TFVE groups shows higher Td at late stage (after Td,6% = 257.6 °C), which may be attributed to the formation of enough PFCB rings at higher temperature. As we can see, crosslinked PTFVOPMA-co-PMMA with PFCB aryl ether moieties as crosslinked units shows higher thermal stability compared to PMMA and PTFVOPMA-co-PMMA. This can be explained that the formation of PFCB ring after thermal treatment decreases the activities of PMMA main chain because of its large volume, and three-dimensional network structure limits the mobility and rotation ability of polymer chain, which may improve the thermal stability of the resultant PMMA-based copolymer.
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| Fig. 7 TGA curves (in N2) of PMMA, PTFVOPMA-co-PMMA and crosslinked PTFVOPMA-co-PMMA with a heating rate of 10 °C min−1. | ||
The light transmittance of PTFVOPMA-co-PMMA and cross-linked PTFVOPMA-co-PMMA films were investigated by UV/vis spectroscopy. As shown in Fig. 8, the transmittance of PTFVOPMA-co-PMMA film are 74% at 500 nm and 80% at 600 nm, and the transmittance of the crosslinked film decreased to 62.5% at 600 nm.
Among the unique properties of fluorinated polymers, low water absorption is a typical one. The moisture resistance was evaluated by measuring the weight change of PMMA and crosslinked PTFVOPMA-co-PMMA films after immersing into pure water for a certain time (Fig. 9). It is noted that the water absorption of crosslinked PTFVOPMA-co-PMMA film greatly decreased in comparison with pure PMMA (0.03% vs. 1.73% after 8 h). Furthermore, the water absorption of crosslinked PTFVOPMA-co-PMMA film retained below 0.06%, while that of PMMA increased with the immersing time. The decreasing water absorption could be due to the highly hydrophobic nature of aryl PFCB moieties.
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