Open Access Article
Supakrit Pumroda,
Amaraporn Kaewchadab,
Supacharee Roddechaa and
Attasak Jaree
*a
aCenter of Excellence on Petrochemical and Materials Technology, Department of Chemical Engineering, Faculty of Engineering, Kasetsart University, Chatuchak, Bangkok, 10900, Thailand. E-mail: fengasj@ku.ac.th
bDepartment of Agro-Industrial, Food and Environmental Technology, King Mongkut's University of Technology North Bangkok, Bansue, Bangkok, 10800, Thailand
First published on 4th March 2020
5-HMF is a platform chemical that can be used in many applications such as biofuels, monomers, industrial feed stocks, etc. In this work 5-HMF was synthesized from glucose in a biphasic system using a batch reactor. Aluminium oxide and ion exchange resin were used as catalysts in this system. The organic solvent and aqueous solvent were methyl isobutyl ketone (MIBK) and 1-methyl-2-pyrrolidinone (NMP). The effect of operating conditions for synthesis of 5-HMF on the yield and selectivity of 5-HMF was studied including aqueous-to-organic phase ratio, NMP-to-water ratio, catalyst dosage, ratio of catalyst, and reaction time. The optimal conditions were at the reaction temperature of 120 °C and reaction time of 480 min, aqueous-to-organic phase ratio of 7
:
3, NMP-to-water ratio of 4
:
1, 0.3 g of catalyst, and the catalyst ratio of 1
:
2. The conversion of glucose, yield of 5-HMF, and selectivity of 5-HMF were 94.036%, 84.92%, and 90.48%, respectively.
Due to the great potential of 5-HMF production from carbohydrates such as cellulose, glucose and fructose, many studies on the development of 5-HMF synthesis using different catalysts have been reported.7–10 Avantium (chemical company) developed a large scale production of HMF and FDCA from carbohydrates through chemical catalysis.11 This work focused on the conversion of glucose to 5-HMF because it is the most abundant C6 sugar in nature. This process involves isomerization of glucose over base or Lewis acid sites followed by dehydration reaction over Brønsted acid catalysts as shown in Fig. 2.12
In the 1990s, Kuster13 synthesized 5-HMF from fructose in a catalyst-free system by using water as a solvent and found that the conversion of fructose was quite low because 5-HMF can readily undergo rehydration with the surrounding water molecules producing levulinic acid and formic acid. In addition, polymerization of glucose, fructose, and 5-HMF can result in the formation of humins which is a by-product as shown in Fig. 3. The synthesis of 5-HMF was also studied by using homogeneous acid catalyst such as hydrochloric acid (HCl) and sulfuric acid (H2SO4).14,15 Li et al. obtained the yield of 5-HMF of 62.45% from the conversion of glucose using hydrochloric acid and sulfuric acid as catalyst at the reaction temperature of 140 °C and reaction time of 60 min.16 The Brønsted bases were used as catalyst but monosaccharides were unstable under such conditions leading to the formation of by-products. However, there are some drawbacks associated with the application of homogeneous catalyst including the separation of product and solvent, by-product formation, and corrosion of equipment. These issues lead to the increased production cost. To alleviate these problems, the use of heterogeneous catalyst with high polarity solvent such as dimethyl sulfoxide or DMSO, tetrahydrofuran or THF17,18 and 1-ethyl-3-methylimidazolium chloride, [BMM][Cl] was proposed.19 Degirmenci et al. studied glucose dehydration into 5-HMF using Lewis acidic metal chlorides (MeClx)/ionic liquid/SBA-15 as catalyst and obtained the glucose conversion of 46% and the yield of 5-HMF of 22% at 150 °C with the reaction time of 3 h.20 However, the product–solvent separation is necessary to recycle the solvent as well as to obtain high purity product. Besides, the yield of 5-HMF was relatively low compared to that of the homogeneous catalyst system. As an alternative to the use of ionic liquid, Musau et al. studied the synthesis of 5-HMF using cation-exchange resin (Diaion PK216) and dimethylsulfoxide as solvent.21 The conversion of glucose of approximately 90% was obtained at the reaction temperature of 90 °C and the reaction time of 600 min. N-Methyl-2-pyrrolidone (NMP) was also successfully applied as solvent for the synthesis of 5-HMF from glucose in a biphasic system using cation-exchange resin as catalyst.22 The conversion of glucose of 90% and 5-HMF yield of 83% were achieved at the reaction temperature of 90 °C and reaction time of 12 h.
In this study, 5-HMF was produced by using dual heterogeneous catalyst in a biphasic system. High porosity cation-exchange resin with sulfonic group and aluminium oxide (Al2O3) was used as Brønsted acid and Lewis acid, respectively. The effect of reaction time, N-methyl-2-pyrrolidone–water ratio in aqueous phase, aqueous–organic phase ratio, the amount of catalyst, ratio of catalysts (cation-exchange resin and aluminium oxide) on the conversion of glucose as well as yield and selectivity of 5-HMF was investigated. NaCl was added to increase immiscibility between aqueous and organic phase, and finally layered as two phases. The HMF product which in situ occurred in aqueous phase was extracted to the organic phase and the side reaction was terminated. Results were also compared with the literature data in terms of reaction conditions, yield of 5-HMF, and selectivity of 5-HMF.
:
water (10
:
90 (v/v)) at the flow rate of 0.7 ml min−1. The injector (model 7125, Rheodyne) volume of the sample (filtered through 0.45 μm Nylon syringe filter membrane) was 20 μL. The analysis was repeated three times. The conversion of glucose, the yield of 5-HMF, and the selectivity of 5-HMF were calculated as follows:
Conversion of glucose
| Conv. (%) = (1 − (moles of glucose unreacted/moles of starting glucose units)) × 100% | (1) |
Yield of 5-HMF
| YHMF (%) = (moles of HMF produced/moles of starting glucose units) × 100% | (2) |
Selectivity of 5-HMF
| SHMF (%) = (YHMF/Conv.) × 100% | (3) |
To investigate the functional groups which involve the exchanging ion of cation-exchange resin, FTIR (PERKIN ELMER Spectrum One) was used. The FTIR spectrum is presented in Fig. 5. The peak located at 3500 cm−1 contributed to the O–H stretching and the C
C stretching was indicated at 1700 cm−1. In addition, the peaks at 1200 and 1000 cm−1 were associated with the S
O stretching. Therefore, sulfonic functional groups were present on the cation-exchange resin.
The surface area of catalyst was studied by N2-sorption technique. As summarized in Table 1, it was found that the surface areas of aluminium oxide and cation-exchange resin were 74.8 and 48.5 m2 g−1, respectively. This surface area was similar to that of the Amberlyst-15 used for the synthesis of hydroxymethylfurfural by Tuteja et al., who reported the conversion of glucose and the yield of hydroxymethylfurfural at the optimal conditions of 82% and 37%, respectively.23 The acidity of catalyst was measured by titration and NH3-TPD method. It was found that the acidity of cation-exchange resin and aluminium oxide were 6.77 and 0.91 mmol g−1, respectively.
:
organic phase ratio
:
5 to 2
:
8 and the total volume of mixture was constant at 10 ml. The amount of catalyst and catalyst ratio was constant at 0.4 g and 1
:
1, respectively. The reaction time, temperature and NMP/H2O ratio were held constant at 360 min, 120 °C and 3
:
1, respectively. Fig. 6 shows the effect of aqueous and organic phase ratio on the yield of 5-HMF, conversion of glucose, and selectivity toward 5-HMF. It was found that at aqueous and organic phase ratio between 5
:
5 and 3
:
7 decreasing the volume ratio of aqueous phase to organic phase boosted the conversion of glucose and the yield of 5-HMF. This was due to the transfer of 5-HMF from aqueous phase to organic phase, preventing the undesired reaction (rehydration) of 5-HMF in the aqueous phase. The excess amount of water in the system can lead to the formation of levulinic acid and formic acid. However, lowering the aqueous-to-organic phase ratio from 3
:
7 to 2
:
8 decreased the 5-HMF yield and selectivity from 33.61% to 39.38% and 15.96% to 18.2%, respectively. It was probable that the part of the aqueous phase dissolved into the excess MIBK and vice versa. Hence, in the aqueous phase, the concentration of NMP (phase modifier) was affected as well as the glucose concentration, promoting the conversion of glucose to other by-products. A similar effect was reported for the study of the conversion of glucose into 5-HMF using different solvents and catalysts.29 Kuster et al.13 reported that cross-polymerization during the dehydration of fructose to produce 5-HMF resulted in the formation of humins, especifically in aqueous systems.
:
1 to 4
:
1 while the reaction time and temperature were held as constant at 360 min and 120 °C, respectively. The volumes of aqueous and organic phase were 3 and 7 ml. As shown in Fig. 7, it was found that increasing the NMP/H2O volume ratio from 1
:
1 to 2
:
1 resulted in a marked increase in the glucose conversion, yield of 5-HMF, and selectivity of 5-HMF. This was due to the tautomerism of fructose in NMP that favors the formation of fructofuranose. This form of fructose is relatively active towards the formation of 5-HMF compared to other forms.28 Therefore, the isomerization of glucose was shifted to the product formation. Further increasing the NMP/H2O volume ratio to 4
:
1 resulted in almost a linear increase for both 5-HMF yield and selectivity while the glucose conversion appeared to level off around 85%. This was because NMP acted as an aqueous phase modifier preventing the formation of humin in water. Similar results were also reported by Chheda et al. who studied the conversion of fructose to 5-HMF by ion exchange resin as catalyst in biphasic system. This reduced the possibility of 5-HMF undergoing rehydration to form other by-products.17 Horvat et al. explained that the addition of water to the 2, 3-carbon positions on 5-HMF resulted in the undesired reactions (polymerization reactions) which can form humin.30 Furthermore, the addition of water to 4, 5-carbon positions led to the formation of levulinic acid and formic acid. Therefore, the beneficial effect of NMP on 5-HMF formation is related to its ability to minimize ring opening of these carbon atoms. In this system, there were four different tautomeric forms of D-fructose (two pyranoids and two furanoids). The furanoid form is promoted in DMSO and NMP due to the similar molecular structure. The dehydration of fructose in this from can undergo dehydration to selectively produce 5-HMF. However, further increasing of NMP/H2O ratio from 4
:
1 to 1
:
0 resulted in a negative effect on the glucose conversion, yield and selectivity of 5-HMF from 83.85% to 72.84%, 53.99% to 36.58% and 66.77% to 37.16%, respectively. This was due to the transfer of NMP into the organic phase and also the hydrophilic nature of the sulfonic group of the cation exchange resin. Consequently, the activity of RCP160M was reduced substantially. This was in line with the work by Chen et al., who studied the conversion of glucose to 5-HMF by using porous coordination polymer as heterogeneous catalysts.31
:
1, NMP
:
MIBK ratio of 3
:
7, 0.4 g NaCl , and 0.1 g glucose at 120 °C for 360 min. As shown in Fig. 8, the yield of 5-HMF increased from 24.68% to 64.86% with increasing the amount of catalyst up to 0.30 g. Further increasing the amount of catalyst resulted in a slight decrease for both yield and selectivity of 5-HMF. It was possible that excess active site provided by the high catalyst loading simultaneously induced side reactions to some degree. Thus, the optimal catalyst amount in this system was 0.30 g. Similar results were reported by Elsayed et al. for the dehydration of glucose to 5-HMF using core–shell Fe3O4@SiO2–SO3H magnetic nanoparticles.32
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Fig. 8 Effects of catalyst amount. Reaction conditions: 0.1 g of glucose, 0.4 g of sodium chloride, aqueous : organic phase volume 3 : 7, NMP : H2O 4 : 1, 120 °C and 360 min. | ||
:
0 to 0
:
1 while the total amount of catalyst was kept constant at 0.30 g. As shown in Fig. 9, a dramatic increase in terms of glucose conversion, 5-HMF yield, and 5-HMF selectivity was observed when the catalyst ratio was changed from 1
:
0 to 1
:
1. This was due to the fact that ion-exchange resin (Brønsted acid) was not effective for isomerization reaction. The presence of aluminium oxide (Lewis acid) allowed the isomerization of glucose to proceed more efficiently. This reaction was also enhanced by the dehydration of fructose and the transfer of 5-HMF into the organic phase. Lowering the catalyst ratio from 1
:
1 to 1
:
2 resulted in a slight increase of glucose conversion and the yield of 5-HMF to 94.04% and 71.23%, respectively, while the selectivity of 5-HMF was approximately the same. With two-thirds of catalyst being aluminium oxide, the isomerization proceeded rapidly. Despite the fact that the amount of cation-exchange resin was decreased from 0.15 to 0.10 g at this ratio, the effect of equilibrium shifting prevailed. Further decreasing the catalyst ratio to 1
:
3 resulted in a marked decline in the yield and selectivity of 5-HMF while the conversion of glucose increased slightly. Conceivably, the increased amount of alumina at this ratio enhanced the formation of humin from glucose. For the catalyst ratio of 0
:
1, we observed a substantial decline in the glucose conversion, yield of 5-HMF, and selectivity of 5-HMF. This was due to lack of Brønsted acid sites necessary for the dehydration of fructose. Hence, both glucose and fructose were polymerized to form other by-products. A similar behavior was reported by Núñez et al., who used γ-Al2O3 as acid catalyst for the dehydration of glucose to 5-HMF. Therefore, the optimal catalyst ratio of 1
:
2 will be used for all subsequent experiments.
:
organic phase volume ratio of 3
:
7, NMP/H2O 4
:
1, 0.1 g of ion exchange resin and 0.2 g of aluminium oxide while the reaction time was varied from 120–600 min. As shown in Fig. 10, the conversion of glucose, 5-HMF yield, and 5-HMF selectivity increased almost linearly with increasing reaction time from 120 min to 360 min. Further increasing the reaction time to 480 min resulted in a slight increase of 5-HMF yield and selectivity while the conversion of glucose was approximately constant. This might be caused by the slow transfer of 5-HMF from aqueous phase into the organic phase. However, at the reaction time of 600 min, the yield and selectivity of 5-HMF dropped to 54.65% and 55.57%, respectively. This can be explained that a great extent of 5-HMF was further converted to by-products due to the prolonged reaction time.33 Therefore, the optimal conditions were as follows: 0.1 g of glucose, 0.4 g of sodium chloride, catalyst ratio of 1
:
2, aqueous
:
organic phase volume ratio of 3
:
7, NMP
:
H2O of 4
:
1, reaction temperature of 120 °C, and reaction time of 480 min. The glucose conversion, 5-HMF yield, and 5-HMF selectivity were 93.85%, 84.92%, and 90.48%, respectively.
:
organic phase of 6
:
14, NMP/H2O 4
:
1, 0.8 sodium chloride, ion exchange resin 0.2 g and aluminium oxide 0.4 g. The experiments were carried out at the reaction temperature and reaction time of 120 °C and 360 min, respectively. The yields of the 5-HMF reduced from 84.92% to 71.15% after five consecutive runs as shown in Fig. 11. The total acidity of ion exchange resin decreased to 5.48 mmol g−1 after 3 runs and finally decreased to 4.06 mmol g−1 after 5 runs. The change of catalytic activity was presumably attributed to the adsorption and accumulation of oligomeric products on the acid sites of catalyst.
| Solvent | Catalyst | Temp (°C) | Time (min) | HMF yield (%) | 5-HMF selectivity (%) | Ref. |
|---|---|---|---|---|---|---|
| H2O | H3PO4 | 180 | 20 | 12.4 | — | 34 |
| H2O | H3PO4/(NH4)2HPO4 | 180 | 20 | 23 | — | 27 |
| [BMIM]Cl | GeCl4 | 140 | 30 | 48 | 53.33 | 35 |
| [EMim]BF4 | SnCl4 | 100 | 180 | 61 | 56 | 14 |
| NaCl–H2O/THF | PTA–PCP(Cr)–SO3H·Cr(III) | 180 | 240 | 45.3 | 45.3 | 36 |
| NaCl–H2O–DMSO/MIBK | PBnNH3Cl | 140 | 600 | 53 | 66.25 | 33 |
| H2O–NaCl/MIBK | 10Al-MCM | 195 | 30 | 63 | 64.29 | 37 |
| H2O–NMP–NaCl/MIBK | RCP160M | 120 | 480 | 84.92 | 93.85 | This work |
:
1 was suitable for a series of isomerization and dehydration. The reaction time of 8 h was sufficient to obtain high yield of 5-HMF without a significant loss through other side reactions. The glucose conversion, yield and selectivity of 5-HMF of 84.92%, 90.48%, and 93.85%, respectively, were obtained at the optimal conditions.
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