Open Access Article
Yapeng Chenga,
Meiling Fana,
Weiran Lin*b,
Zhiwei Zhanga and
Haining Zhang
*a
aState Key Laboratory of Advanced Technology for Materials Synthesis and Processing, Wuhan University of Technology, Nr. 122 Luoshi Rd, Wuhan 430070, China. E-mail: linwr@tsinghua.edu.cn; haining.zhang@whut.edu.cn
bThe Fundamental Industry Training Center, Tsinghua University, Beijing 100084, China
First published on 3rd January 2020
Design and synthesis of efficient electrocatalysts with low usage of precious metal and of high stability are essential for their practical applications in hydrogen evolution reactions. In this work, we synthesize an electrocatalyst through the deposition of platinum nanoparticles on defect-rich nitrogen-doped hollow carbon derived from surface-attached poly(4-vinylpyridine) monolayers. The platinum nanoparticles with an average diameter of about 1.8 nm are well dispersed on the outer surface of the pre-synthesized carbon material and the platinum loading is about 8.6 wt%. The mass activity of the as-synthesized catalyst under an overpotential of 55 mV is about 5.0 A mgPt−1, about 4.93 times higher than that of commercial Pt/C catalysts. Moreover, the synthesized catalyst is also more electrochemically stable than commercial Pt/C catalysts as evidenced by continuous cyclic voltammetry and chronoamperometric response measurements.
Carbon-based materials have been widely studied as supporting materials to enhance the electrochemical properties of Pt nanoparticles since they exhibit excellent electrochemical properties and stability, and are of low cost.16,17 Recently, nanostructured carbon materials with designed defects, particularly caused by heteroatom doping, have been realized as promising electrocatalysts or supporting materials for the improvement of catalytic activity.18,19 Introduced heteroatoms can donate electrons to neighboring carbon atoms and can change the nucleation and growth kinetics of metallic nanoparticles to reduce the particle size, to improve the distribution of the formed nanoparticles, and to protect the metallic nanoparticles against agglomeration.8,20–24 As an example, Timothy et al. reported that N-implanted defects have a strong force and intrinsic effect for nucleation and tethering Pt clusters respectively.20
Of the various nanostructured carbon-based materials, hollow porous carbon has been recognized as a promising support matrix for Pt nanoparticles to enhance their electrocatalytic activity due to the properties of low density, large surface area, fast mass transport, and enough active centers to anchor Pt nanoparticles.25 The often-applied approach to synthesize hollow porous carbon is the so-called “hard template” method, in which polymeric precursors and hard templates (typically silica nanoparticles) are physically mixed and pyrolyzed at high temperature, followed by removal of the templates. However, the relatively weak interaction between precursor and template and the possible aggregation of templates during the pyrolysis process make the pore size and pore size distribution of the final carbon products less controllable. Accordingly, the further deposition of metal nanoparticles and the electrocatalytic activity of the final catalysts remain unsatisfactory. Therefore, a sophisticated synthetic strategy is required to develop a superior hollow porous structure rich in active sites as a carbon support for the uniform dispersion and anchoring of Pt nanoparticles.
Herein, we present a unique strategy to synthesize a defect-rich hollow porous carbon with an abundant source of heteroatom dopants as a support material for the deposition of Pt nanoparticles. For this, surface-attached polymer monolayers formed through atom transfer radical polymerization (ATRP) were applied as precursors.26 After the formation of hollow porous carbon by pyrolysis and removal of silica templates, the Pt nanoparticles were finally deposited on the surface of the carbon material to form the final electrocatalyst for the HER. It is expected that the hollow porous structure and the possible anchoring sites for Pt nanoparticles can possibly improve the HER electrocatalytic activity and stability of Pt-based catalysts compared to commercial Pt/C catalysts.
| EiR-corrected = E − iR |
:
1) were added into a mixed solution of 100 μL deionized water and 860 μL isopropanol. The mixture was ultrasonicated for 30 min to form a homogeneous suspension. 4 μL catalyst dispersion from the prepared homogeneous inks was then carefully dropped onto a GCE (diameter = 3 mm) with a catalyst loading of 0.286 mg cm−2 and dried in air. Commercial Pt/C was tested in the same way.
| η = b log(j) + a |
| QH = S/V |
O bond, confirming the successful immobilization of initiator molecules on the surface of SiO2. After surface-initiated ATRP, the observed new absorption bands in the FTIR spectrum of the resulting sample at 1598, 1557, 1452, and 1415 cm−1 correspond to C
C and C
N bonds of pyridine ring, suggesting the P4VP chains are attached to the surface of silica nanoparticles. The designed DNHC was then synthesized by carbonization of SiO2-g-P4VP, followed by removal of silica templates. The Pt nanoparticles were finally deposited on the surface of DNHC by reduction of H2PtCl6 at 135 °C using ethylene glycol as reductant. The Pt loading in the synthesized Pt@DNHC is 8.6 wt%, as quantitatively determined by inductively coupled plasma-atomic emission spectroscopy. The morphology of Pt@DNHC and the size distribution of Pt nanoparticles were first investigated using electron microscopy, as shown in Fig. 2. SEM image (Fig. 2a) revealed that the formed Pt@DNHC has a hollow appearance and TEM image (Fig. 2b) suggested a 3D hollow structure of Pt@DNHC with abundant broken edges which may provide active sites to promote the electrochemical performance.28 In addition, the average inner diameter of the synthesized DNHC is about 25 nm, slightly smaller than that of the silica templates, indicating the slight shrinkage of the formed carbon material during the process of removal of the silica templates. From the high-resolution TEM image of Pt@DNHC (Fig. 2c), it can be clearly seen that the formed Pt nanoparticles are well distributed on the disordered carbon layer of DNHC and the average diameter of Pt nanoparticles is centered at 1.83 nm (inset in Fig. 2c), suggesting the Pt nanoparticles are surrounded with defect-rich structure on the doped carbon substrate. Moreover, the observed interlayer spacing of 0.23 nm corresponds to the (111) planes of Pt nanoparticles (Fig. 2d), further confirming the successful reduction to form Pt nanoparticles. Fig. 2e presents the HAADF-STEM image of Pt@DNHC and the corresponding elemental mapping results are displayed in Fig. 2f–h. The formed Pt nanoparticles are well distributed around the uniform doped nitrogen atoms in the defect-rich hollow porous carbon which may contribute to high energy vacancies, provided by N-modified carbon atoms, for the growth of Pt nanoparticles.
To get further insight into the crystalline structures, XRD measurement was performed to analyze the carbon matrix and the deposited Pt nanoparticles, as shown in Fig. 3a. Compared to the XRD pattern of DNHC, new diffraction peaks centered at 39.91°, 46.21° and 67.78° were observed in the XRD pattern of Pt@DNHC, corresponding to the (111), (200) and (220) planes of cubic Pt, respectively. In addition, the average size of the formed Pt nanoparticles was also estimated to be about 2.46 nm by the Scherrer equation using the diffraction peak of (111), which is larger than that derived from TEM images due to the difference in the calculated area. Fig. 3b displays the Raman spectrum of Pt@DNHC. It is apparent that the intensity of the G band at 1350 cm−1 is much higher than that of the D band at 1590 cm−1. The intensity ratio of 1.28 for the synthesized DNHC material indicates a highly defective structure, which provides nucleation energy offered by the difference between a defect site and defect-free area.20 Nitrogen adsorption–desorption isotherm of Pt@DNHC was recorded as shown in Fig. 3c and the accordingly derived pore size distribution is plotted in Fig. 3d. The observed type IV isotherm suggested the existence of mesopores and the average pore diameter is about 25 nm, which is in good agreement with TEM observations. In addition, the calculated BET surface area of Pt@DNHC is about 203 m2 g−1. Such high surface area provides abundant sites to anchor Pt nanoparticles and the porous structure benefits chemical product transmission.23,29,30
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| Fig. 3 XRD pattern (a), Raman spectrum (b), nitrogen adsorption–desorption isotherm (c), and pore size distribution (d) of Pt@DNHC. | ||
XPS measurements were carried out to understand the chemical environment and bonding states of the atoms in the formed Pt@DNHC, as shown in Fig. 4. From the full XPS survey of Pt@DNHC (Fig. 4a), the peaks for Pt at 72.5 and 316.0 eV, C at 285.9 eV, N at 401.4 eV, and O at 533.1 eV were clearly observed. Fig. 4b shows the high-resolution XPS spectrum of Pt 4f, which displayed the characteristic peaks of Pt 4f7/2 at 71.5 eV and Pt 4f5/2 at 75.1 eV. The high-resolution Pt 4f spectrum was deconvoluted into two pairs of doublets. The doublet at 71.6 eV and 75.0 eV represented the bulk of Pt and the one at 72.6 eV and 76.7 eV corresponds to the Pt2+ state due to the complexation with N atoms.13 From the deconvolution results of the high-resolution XPS spectrum of C 1s (Fig. 4c), the peak at 285.2 eV corresponds to C–N, indicating that the nitrogen atoms are doped into the carbon frameworks. The high-resolution XPS spectrum of N 1s (Fig. 4d) could be deconvoluted into four chemical components at 398.8, 400.5, 401.1, and 403.8 eV, corresponding to pyridinic-N, pyrrolic-N, graphitic-N, and oxidized-N, respectively.15 In addition, the content of pyridinic-N is about 37 at% of the overall doped nitrogen atoms, which can modify the electronic structure of neighboring carbon atoms anchoring Pt nanoparticles and limiting their aggregation.
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| Fig. 4 (a) Full XPS survey of Pt@DNHC. High-resolution XPS spectra and the deconvoluted results of Pt 4f (b), C 1s (c) and N 1s (d) in the Pt@DNHC catalyst. | ||
Hydrogen production through electrochemical water splitting is of great importance for hydrogen energy-based applications. Since Pt is still the optimal choice for HER catalysis,31 the electrochemical HER performance of the synthesized Pt@DNHC catalyst was finally evaluated in 0.5 mol L−1 H2SO4 with a scan rate of 5 mV s−1. For comparison, the electrochemical properties of commercial Pt/C catalysts (20 wt% of Pt) were also investigated.
For electrocatalysts, ECSA is one of the important parameters related to catalytic activity. The ECSA of the synthesized Pt@DNHC catalyst was determined from the CV curve in 0.5 mol L−1 H2SO4 (Fig. 5a) to be 63.7 m2 g−1 whereas it is about 44.4 m2 g−1 for the commercial Pt/C catalysts with 20 wt% of Pt. It should be also noted that the content of Pt in Pt@DNHC is about 8.6 wt%. High ECSA of Pt@DNHC contributes to exposing more active sites and highly active crystal faces to adsorb H+ ions with excellent efficiency. To understand this difference, TEM image of a commercial Pt/C catalyst was obtained and is shown in Fig. 5b. The average diameter of Pt nanoparticles in Pt/C catalysts is about 2.84 nm, much larger than that in Pt@DNHC (1.83 nm from Fig. 2c). This result suggests that the difference in ECSA values between Pt@DNHC and commercial Pt/C catalysts resulted from the different particle size of Pt nanoparticles.
To investigate the HER performance of the synthesized Pt@DNHC catalyst, the polarization curves of Pt@DNHC, commercial Pt/C, and pristine DNHC are plotted in Fig. 5d. It is apparent that the pristine DNHC has no activity for HER whereas both Pt@DNHC and commercial Pt/C catalysts exhibit good electrocatalytic activity towards HER as evidenced by the onset potential. Moreover, Pt@DNHC exhibits better HER performance than the commercial Pt/C, as evidenced by the lower overpotential of Pt@DNHC than that of commercial Pt/C at the same current density. For example, an overpotential of 41 mV is required to generate a current density of 10 mA cm−2 for Pt@DNHC and commercial Pt/C under the same condition, which was compared with some state-of-the-art works in Table 1. Considering the Pt loading in the catalyst, the mass activity, which refers to the generated current normalized to Pt loading under certain overpotential of both Pt@DNHC and commercial Pt/C catalysts, is displayed in Fig. 5c. It is evident that the mass activity of Pt@DNHC is much higher than that of commercial Pt/C and the difference is more pronounced at higher overpotentials. Specifically, the mass activity of Pt@DNHC at an overpotential of 40 mV is about 2.54 times higher than that of Pt/C catalyst (0.131 A mgPt−1) whereas under an overpotential of 55 mV, the mass activity of Pt@DNHC reaches 3.38 A mgPt−1, 5.32 times higher than that of commercial Pt/C catalyst. The great mass activity of Pt@DNHC for HER could be possibly attributed to the small Pt nanoparticles inducing large ECSA and the possible synergetic effect of the nitrogen atoms.20 Tafel plots were further applied to get further insight into the mechanism of HER, as shown in Fig. 5e. It is evident that the resulting Tafel slopes are 29 and 39 mV dev−1 for Pt@DNHC and commercial Pt/C catalysts respectively, suggesting that the HER process for both catalysts under acidic conditions follows a Volmer−Heyrovsky mechanism.32,33 Moreover, the smaller Tafel slope for Pt@DNHC compared to Pt/C indicates that the electrode reaction kinetics using Pt@DNHC catalyst is also faster than that using commercial Pt/C catalyst. Fig. 5f displays the brief HER process using Pt@DNHC as catalyst. Apart from the great electrocatalytic activity towards HER induced by the well-distributed small Pt nanoparticles, the designed Pt@DNHC catalyst is also expected to be highly stable due to the interaction between the N-modified carbon atoms and the Pt nanoparticles.14
We thus evaluated the stability of the synthesized Pt@DNHC catalyst through I-t chronoamperometric response at a current density of 10 mA cm−2 in 0.5 mol L−1 H2SO4 solution, as displayed in Fig. 6a. It can be clearly seen that the current density has no obvious change after the successive operation of HER for 10 h, indicating the superior stability of the synthesized Pt@DNHC. Such an electrochemical stability of Pt@DNHC could be possibly attributed to the immobilization of Pt nanoparticles to the nitrogen sites of DNHC, on which Pt nanoparticles nucleate and are anchored strongly.
A comparison of the stability of Pt@DNHC with that of commercial Pt/C catalyst was also made to evaluate its practical applications. Fig. 6b shows the HER polarization curves of Pt@DNHC and commercial Pt/C catalysts after 5000 continuous CV cycles in the range of 0 and 0.06 V at room temperature in 0.5 mol L−1 H2SO4 aqueous solutions with a scan rate of 100 mV s−1. It is apparent that the HER performance decay of Pt@DNHC is less significant compared to commercial Pt/C catalyst as evidenced by the shift of onset potential and overpotential at a certain current density for both samples. Specifically, the onset potential had no obvious shift and the overpotential at a current density of 20 mA cm−2 was negatively shifted by 1 mV for Pt@DNHC after 5000 continuous CV cycles, whereas both onset potential and overpotential at 10 mA cm−2 were negatively shifted by 5.0 mV for commercial Pt/C catalyst, indicating the higher stability of Pt@DNHC compared to commercial Pt/C catalyst. In addition, Tafel slopes for both Pt@DNHC and Pt/C catalysts (Fig. 6c) after 5000 continuous CV cycles are close to the initial values, suggesting no obviously significant changes in HER mechanism and process. Moreover, the mass activities of Pt@DNHC and commercial catalysts after 5000 continuous CV cycles are plotted in Fig. 6d for a direct comparison of the performance decay. It was observed that the mass activity of Pt@DNHC is about 5.57 times higher than that of commercial Pt/C and the difference in mass activity for Pt@DNHC and Pt/C became larger than the initial values, suggesting that the HER performance decay of commercial Pt/C catalyst is more marked than that of the synthesized Pt@DNHC.
It was hypothesized that the superior electrochemical stability of Pt@DNHC could be attributed to the immobilization of Pt nanoparticles on the surface of DNHC through modification with the doping nitrogen atoms, which in turn prevents the deposited Pt nanoparticles from aggregation. To confirm this hypothesis, TEM images of Pt@DNHC and commercial Pt/C catalysts after 5000 continuous CV cycles are displayed in Fig. 7. Visual inspection has allowed drawing the qualitative conclusion that the size of Pt nanoparticles remains quite uniform for Pt@DNHC and the aggregation of Pt nanoparticles is clearly observed for commercial Pt/C catalyst after 5000 continuous CV cycles. The average diameter of Pt nanoparticles for Pt@DNHC increased from the initial value of 1.8 to 2.2 nm after 5000 continuous CV cycles whereas it increased from 2.8 to 3.9 nm for commercial Pt/C catalyst, resulting in the more stable HER performance of Pt@DNHC than that of commercial Pt/C catalysts.
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