Gabriel Bernardo*a,
Manuel Melle-Franco
b,
Adam L. Washington
c,
Robert M. Dalgliesh
c,
Fankang Li
d,
Adélio Mendes
a and
Steven R. Parnell*e
aLEPABE – Laboratory for Process Engineering, Environment, Biotechnology and Energy, Faculty of Engineering, University of Porto, Rua Dr Roberto Frias, 4200-465 Porto, Portugal. E-mail: gbernardo@fe.up.pt
bCICECO—Aveiro Institute of Materials, Department of Chemistry, University of Aveiro, 3810-193 Aveiro, Portugal
cISIS Pulsed Neutron and Muon Source, STFC, Rutherford Appleton Laboratory, Harwell, Oxon, OX11 0QX, UK
dNeutron Technologies Division, Oak Ridge National Laboratory, Oak Ridge, TN 37830, USA
eFaculty of Applied Sciences, Delft University of Technology, Mekelweg 15, 2629 JB Delft, Netherlands. E-mail: S.R.Parnell@tudelft.nl
First published on 29th January 2020
Fullerene derivatives are used in a wide range of applications including as electron acceptors in solution-processable organic photovoltaics. We report agglomeration of fullerene derivatives in optically opaque solutions of PC61BM and PC71BM, with concentrations ranging from 30 mg mL−1 up to 90 mg mL−1, in different solvents with relevance to organic photovoltaics, using a novel neutron scattering technique, Spin-Echo Small Angle Neutron Scattering (SESANS). From SESANS, agglomerates with correlation lengths larger than 1 μm are found in some PC61BM solutions, in contrast no agglomerates are seen in PC71BM solutions. These results clearly show that PC71BM is fundamentally more soluble than PC61BM in the solvents commonly used in photovoltaic inks and corroborating similar observations previously achieved using other experimental techniques. Computer models are presented to study the energetics of solution and agglomeration of both species, ascribing the difference to a kinetic effect probably related to the larger anisotropy of PC71BM. Also, this work showcases the power of SESANS to probe agglomerates of fullerene derivatives in completely opaque solutions for agglomerates of the order of one to several microns.
The manufacturing of organic photovoltaic devices relies on the use of solution-processing methods such as spin-coating, spray coating and inkjet printing. Therefore, to be processed during device manufacture, fullerene-based acceptors need to have a reasonably high solubility in a given solvent. Chlorobenzene, toluene and chloroform are typical solvents used in film deposition of blends of fullerene derivatives and conjugated polymers, commonly known as bulk-heterojunction (BHJ), during the laboratory scale production of OPV devices. The relative solubility of the fullerene-based acceptors in the photovoltaic ink solution influences their precipitation behaviour during thin film processing, playing therefore a crucial role in the morphology of the BHJs and consequently in the corresponding device performances.8–11 Besides the use of different processing solvents, another approach to control the morphology of BHJs and the corresponding device performance consists in adding to the photovoltaic ink solution small amounts (typically 3% v/v) of a high boiling point additive, 1,8-diiodooctane (DIO) being the most popular one.12–15
The solubility and agglomeration16 behaviour of different fullerenes and fullerene derivatives in organic solvents and additives, with relevance for photovoltaic applications, has been the subject of significant research in the two last decades.17 Studies of C60,18–31 C70,29,32–34 PC61BM,2,23–26,35–40 PC71BM2,14,15,38,41–43 and others2,26,44,45 in various organic solvents, were performed using an array of techniques. These include high-performance liquid chromatography (HPLC),2 optical absorption,32–34 fluorescence spectroscopy,32,33 static/dynamic light scattering at λ > 700 nm,18,19,22,32,33 positron lifetime spectroscopy,20,27 electron microscopy,22,32 small-angle neutron scattering (SANS),14,15,44–46 small-angle X-ray scattering (SAXS)22,45,46 and theoretical calculations (molecular dynamics simulations, ab initio DFT, and others).23–26,35,47–49 Despite all these studies, the reports on the solubility and agglomeration of PC71BM and its comparison with PC61BM are still scarce2,3 and there is in some cases a large discrepancy amongst the solubility values reported by different authors, as shown in Table 1. The most detailed comparison between the solubilities of both fullerene derivatives was performed by Kronholm et al.2 who published solubility values, determined by HPLC analysis of the liquid phase at room temperature, for PC61BM and PC71BM in different organic solvents, including chlorobenzene, toluene and chloroform. For both PC61BM and PC71BM, the highest solubility was found with chlorobenzene and chloroform (each 25 mg mL−1) and the lowest solubility with toluene (<20 mg mL−1). Importantly, PC71BM was found to be in all cases more soluble than PC61BM. Williams et al.3 compared the properties of PC61BM with PC71BM using molecular dynamics simulations coupled with electronic structure calculations. They concluded that although PC71BM should have similar compatibility with solvents as PC61BM, increased solubility of PC71BM can arise due to the increased volume and surface area of the ellipsoidal shape.
Solubility (mg mL−1) | ||
---|---|---|
PC61BM | PC71BM | |
a aRef. 2; bref. 8; cref. 10; dref. 23; eref. 38; fref. 39; gref. 40; href. 41; iref. 42; jref. 43. | ||
Chloroform | 25a, 27e, 28.8c | 30a, 61.1e |
Toluene | 10a, 10.9e, 15.6c, 19d | 20a, 27.4e |
Chlorobenzene | 25a, 35f, 37.1e, 39.4g, 45d, 50b, 59.5c | 40a, 60.6e, 80b, 207h |
DIO | 24f | 21.7i, 35j |
Fullerenes and fullerene derivatives, due to their high C/H ratio and high density, possess neutron scattering lengths very different from normal hydrogenous organic compounds and therefore no deuteration of one or more components is needed to obtain good neutron contrast between them (see Table S1 in ESI†50). For this reason, neutron scattering techniques are particularly well suited for studying their agglomeration in hydrogenous organic matrices and have been previously used in the study of agglomeration in BHJ solar cells12,51,52 and in organic solvents.44,45,53–56 In the particular case of neutron scattering studies of fullerenes and functionalized fullerenes in organic solvents, SANS has been used both in the Guinier and Porod regimes, namely: (i) Guinier regime in the measurement of the radius of gyration (Rg) of well dissolved individual C60 and C70 molecules in undersaturated solutions with no measurable fullerene–fullerene interactions53–55 and (ii) Porod regime in the study of colloidal suspensions of C60 agglomerates in CS2 (ref. 55) and water56 and agglomerates of functionalized-C60 (with large pendant alkyl groups) in hexane-d14.44,45 Essentially, for any neutron scattering technique to show scattering, it is necessary to have distinct interfaces at the length scales which are being probed and sufficient contrast, to observe them. Hence, any well dissolved material will have low or little scattering at the length scales probed and therefore no observable signal is detected in either SANS or SESANS. Moreover, as we will show below, due to SESANS measuring in polarisation in absolute units it is relatively simple to relate the observed scattering directly to a volume fraction of agglomerate.
SESANS is a relatively new technique able to measure bulk buried structures over 3 orders of magnitude in length scale, from ca. 50 nm to 20 μm. This is two orders of magnitude larger than conventional SANS, which covers length scales from ca. 1 nm to 200 nm. SESANS is comparable to what may be studied with light scattering (LS) though with the complementary benefits afforded by the use of neutrons such as contrast and the ability to probe the bulk of opaque solutions with virtually 0% optical transmission. In these measurements, SESANS is implemented using a series of radio frequency (RF) coils and shaped magnetic fields used to encode the scattering angle in the spin precession of a beam of polarised neutrons.57 Neutrons scattered through different angles traverse magnetic fields of different lengths and thus precess by a different amount to the unscattered neutrons and hence changes the measured polarisation. The measured quantity is the polarisation measured with a sample (PS) corrected for polarisation without a sample (P0). Full details are presented in ESI† along with the relevant theory. SESANS has found some recent practical applications in materials science, for instance in the study of fullerene agglomerates in polymer composites58,59 and the porosity of silica Stöber particles.60
In this work, we describe the first application of SESANS to the study of the agglomeration behaviour of the functionalized fullerenes PC61BM and PC71BM in different organic solvents, with relevance to organic photovoltaics. In particular, we studied PC61BM and PC71BM agglomeration behaviour in solutions with concentrations 30, 60 and 90 mg mL−1 and based on the solvents chlorobenzene, toluene and chloroform as well as in DIO, a common additive in the preparation of OPV inks.61 Even though these PC61BM and PC71BM concentrations are higher than those normally used in the preparation of OPV devices, this study is of particular relevance to the understanding of fullerene derivative (PC61BM and PC71BM) agglomeration, triggered by solvent evaporation, during the process of bulk-heterojunction thin film drying.62–64 In devices processed with DIO, after active layer deposition, DIO evaporates much slower than the main solvent,12 and this justifies the relevance of our study of agglomeration also in concentrated DIO solutions.
Sample solutions (0.7 mL) of PC61BM and PC71BM with concentrations 30, 60 and 90 mg mL−1 were prepared in four different solvents (chlorobenzene, toluene, chloroform and DIO) by weighting the appropriate amounts of fullerene derivatives and measuring the appropriate volumes of solvents into amber glass vials with 2 mL volume and screw cap. Then the solutions were stirred vigorously in a hot plate at 80 °C (except chloroform solutions which, due to their high volatility, were stirred at room temperature) for approximately 3 hours. After cooling down to room temperature the solutions were transferred into disc-shaped “banjo” quartz cells with a 1 mm path-length and an approximate volume of 0.7 mL and these were transferred into the beamline. The measurements were taken on the Larmor instrument65 at the ISIS Pulsed Neutron and Muon source. Larmor is a new instrument which can be configured in both SANS and SESANS modes.
During measurements, to guarantee that the solutions remained macroscopically as homogeneous as possible, the banjo cells were continuously rotated (∼6 rpm) using a home-made rotation apparatus with cell holders made of Teflon (non-magnetic material) specially build for this purpose, Fig. S1.† SESANS measurements were taken at −20°, −50° and −75° magnet angles with neutron wavelengths of 2.75 to 10 Å. These settings correspond to the following spin echo length ranges: 1–13.5 μm, 0.36–4.75 μm and 0.13–1.67 μm. Also, the data was truncated at long spin echo lengths whenever the polarisation dropped below 0.1. In some cases, where scattering was not observed, we report only the results for the −20° angle.
Computer calculations of PC61BM and PC71BM, as well as of C60 and C70 as a reference, were performed first with a novel semiempirical quantum mechanics Hamiltonian66 and then at the DFT M06-2X-6-31g(d,p) Hamiltonian with continuum solvation models. Similar results were obtained for both models and only DFT results will be reported. With DFT, we optimized the molecular geometry of one molecule of PC61BM and PC71BM and their dimers in a continuum of toluene in cartesian space starting from the molecular conformations of high-quality crystallographic data.67,68 Then, the free solvation energies corrections in toluene, chlorobenzene and chloroform were computed with a molecular cavity corrected by an additional central sphere of 0.5 Å sitting on the geometric center of each fullerene, C60/C70, moiety with the SMD methodology. The correction was added after we found that, with the default parameters, GePOL generated molecular cavities presented an unphysical solvent filled volume in the fullerenes center. The computed quantities represent the free energy required to transfer a molecule from the gas phase to a solution at the limit of infinite dilution. All calculations were done by Gaussian 09.69
For each SESANS measurement, we plot the ‘normalised SESANS signal’.70,71 Qualitatively this can be interpreted as a correlation function G(z) related to a Debye type correlation function. At long spin-echo lengths G(z → ∞) the value of this normalised spin-echo signal is given by Σt and this can be converted directly to a volume fraction when scattering is observed. Hence, for the samples where the normalised spin-echo signal is ∼0 it can be stated that the functionalized fullerene molecules are completely molecularly dissolved or in the case of existing agglomerates in solution these are either too large and beyond the accessible length scale of the technique, i.e. tens of microns in size, or are present in very small quantities below the detection limit of the technique. By contrast, for the samples where the normalised spin-echo signal is ≠0, there is clear agglomeration behaviour on the micrometer length scale (cf. PC61BM in DIO at 60 and 90 mg mL−1). Following the formalism of Andersson et al.72 it is possible to adapt the standard libraries of form and structure factors utilized in conventional SANS for using with SESANS. Both a hard sphere and the Debye–Anderson–Brumberger (DAB)73,74 model were applied and the better agreement was found using the DAB model. The DAB model makes no assumptions concerning the underlying structure of the agglomerates and calculates the scattering from a randomly distributed, two-phase system that is characterized by a single length scale – the correlation length, a – which is a measure of the average spacing between regions of the two different phases (1 and 2). The DAB model has an exact form for G(z), as shown in Fig. 3(b) and in ESI,† and the resulting DAB fitting parameters are shown in Table 2 along with the derived volume fractions of each phase, calculated using the scattering length density values of the pure components. For some systems only a depolarisation is observed and in this case it is not possible to fit a defined length scale thus indicated by n/a. As the observed characteristic length scale is broadly of the order of ∼1 μm and similar for the various concentrations then we use the value to extract a volume fraction using the length scale obtained for the higher concentration.
Solvent | PC61BM concentration (mg mL−1) | ΦPCBM (aggl.) | DAB – correlation length [μm] | Solubility (mg mL−1) | |
---|---|---|---|---|---|
CHCl3 | 30 | 1.8 × 10−3 ± 1.5 × 10−3 | 0.0016 | n/a | — |
60 | 1.27 × 10−2 ± 2.06 × 10−4 | 0.012 | 1.45 ± 0.06 | 42 | |
90 | 1.91 × 10−2 ± 1.67 × 10−4 | 0.023 | 1.08 ± 0.02 | 55.5 | |
Toluene | 30 (20°) | 3.63 × 10−2 ± 5 × 10−4 | 0.012 | 1.32 ± 0.04 | 12 |
60 (20°) | 1.04 × 10−5 ± 1.47 × 10−7 | 0.037 | 1.11 ± 0.03 | 4.5 | |
Chlorobenzene | 30 | 1.02 × 10−3 ± 6.5 × 10−4 | 0.0006 | n/a | — |
60 | 2.64 × 10−2 ± 2.3 × 10−4 | 0.016 | 1.30 ± 0.02 | 36 | |
90 | 6.43 × 10−2 ± 6 × 10−4 | 0.048 | 1.10 ± 0.01 | 18 | |
DIO | 30 | 1.16 × 10−3 | 0.0002 | n/a | — |
60 | 4.89 × 10−2 ± 4.0 × 10−4 | 0.012 | 1.14 ± 0.04 | 42 | |
90 | 0.13 ± 1.4 × 10−3 | 0.031 | 1.23 ± 0.01 | 43.5 |
The solutions of PC61BM in toluene (Fig. 2(d)) are very unstable as an evolution of agglomeration can be seen during the time of the measurement (∼2 h). Specifically, the two branches of the scattering curve corresponding to different spin-echo lengths do not overlap with each other. For this reason, in these PC61BM–toluene systems, only the part of the scattering curves corresponding to magnet angles of −20° has been fitted, with which the setup can access the longest and broadest length scale. These results also suggest that toluene is the worst solvent of the series for PC61BM, as the PC61BM–toluene solution is the only one that scatters at its lowest concentration (30 mg mL−1), which indicates the presence of local scattering centers. This is in qualitative agreement with previous solubilities determined by other techniques, Table 1, which also finds that toluene is the worst solvent of this series for PC61BM. Concerning the solutions of PC61BM in chloroform, chlorobenzene and DIO, the volume fraction of agglomerated PC61BM increases with concentration as expected, Table 2. In these oversaturated solutions measured immediately after preparation, the average size of the agglomerates is in the range from 1.1 to 1.5 μm. Interestingly, the agglomerate size appears to decrease with increasing bulk concentration for every solvent (except DIO). A likely reason is that at higher concentrations and under the stirring rotation conditions used in the measurements, there is more chance for collisions to occur between agglomerates. As the agglomerates are formed by loosely bound PC61BM molecules, it is possible that some fragmentation and erosion of the agglomerates may occur with a consequent reduction in their average dimensions. Also surprisingly, in toluene and chlorobenzene the solubility apparently decreases with increasing solute concentration, which might be due to a kinetic effect, the depletion of the bulk concentration being more rapid when there is more agglomeration.
In the PC61BM solutions in chloroform, chlorobenzene and DIO, no evolution of agglomeration was observed during the time of the SESANS experiment (∼2 hours). However, a clear macroscopic phase segregation was visible with naked eye, in most of the solutions, after being at rest for ∼48 hours after the experiment (Fig. S2†). It must be noted that the kinetics of agglomeration of PC61BM in different solvents is dictated not only by the corresponding thermodynamic solubilities but also by the density differences (Table S1†) between the solvent and the fullerene derivative. In particular, the fast kinetics of agglomeration observed in toluene is in part due to the large density difference between toluene (0.87 g cm−3) and PC61BM (1.5 g cm−3). The fact that no PC71BM solutions displayed any noticeable phase segregation in the same conditions, namely after being ∼48 h at rest, indicates a fundamental difference between both systems.
The phase segregation observed in most PC61BM solutions, after 48 h at rest, shows that our SESANS results obtained in fresh solutions, and the derived values of solubilities (Table 2), do not represent fully equilibrated systems due to the slow agglomeration kinetics. Consequently, the presented values are not true thermodynamic solubilities but are qualitative indicators of how easily the two functionalized fullerenes can be dissolved in the four different solvents under the experimental conditions considered. In fact, for most of the PC61BM solutions, there is a slow and continuous agglomeration of the fullerene derivatives which can only be detected visually after days.
The SANS signal for some of the solutions in the banjo cells was also measured, under rotation using the same experimental setup described above (Fig. S1†). The SANS data obeys a power law relationship with a slope of q−4 which points to the presence of sharp solution–agglomerate interfaces, Fig. S3.† However, it must be noted that these measurements were performed ∼5 days after the SESANS measurements and due to the kinetics involved some further agglomeration should have occurred.
Computer DFT models were used to explore the fundamental interactions of PC61BM and PC71BM in different solvents. Three solvents, namely: toluene, chlorobenzene and chloroform were studied yielding similar results, Table 3. When compared, the computed solvation energies are quite similar for the three solvents, as it would be expected due to the similar dielectric constants. As a reference, C60 and C70 solvation free energies were also computed and compared with experimental values. Interestingly, although the absolute values differ, the trends with available data match almost quantitatively which serves to validate the approach used. Namely, the difference in solvation free energy of C70 and C60, in toluene, −3.9 kcal mol−1, is predicted to be −5.7 kcal mol−1 by the model, also the difference in solvation free energy of C60 in chlorobenzene and toluene, −0.6 kcal mol−1, while the computed value is −1.1 kcal mol−1.
Solvent | Method | C60 | C70 | Diff. C70–C60 | PC61BM | PC71BM | Diff. PC71BM–PC61BM |
---|---|---|---|---|---|---|---|
a Experimental data from ref. 75. All energies in kcal mol−1. | |||||||
Chloroform | DFT | −32.1 | −37.7 | −5.6 | −39.7 | −45.0 | −5.2 |
Toluene | DFT | −34.0 | −39.6 | −5.7 | −40.0 | −45.4 | −5.3 |
Toluene | Exp. | −28.8 | −32.8 | −3.9 | — | — | — |
Chlorobenzene | DFT | −35.0 | −41.2 | −6.1 | −43.1 | −48.9 | −5.8 |
Chlorobenzene | Exp. | −29.4 | — | — | — | — | — |
Generally, for all the systems studied, solvation in a solvent continuum is predicted computationally to be exergonic with larger values for the functionalized fullerenes with respect to their pristine counterparts. Interestingly, a similar trend is obtained when compared, C70 vs. C60 and PC71BM vs. PC61BM, the larger fullerene shows larger solvation energies in excess of 5.2–6.1 kcal mol−1 in both cases which is similar in value to the 4 kcal mol−1 extra solvation energy measured for C70 in toluene. This quantity only corresponds to an increase of the free energy of solvation of 12–15% which we believe it is too modest to account for the fundamental agglomeration difference observed experimentally.
In order to further explore this matter, we also computed the binding energy for PC71BM and PC61BM dimers in the three solvent studies to quantify, if approximately, the potential energy contribution behind the agglomeration phenomena. The dimerization energy was found to be very similar for the three solvents, between 6.6 and 7.5 kcal mol−1 and virtually the same for PC71BM and PC61BM for each solvent, Table 4. This finding indicates, that unsurprisingly, the enthalpic contribution to the agglomeration is probably similar for both systems, PC71BM and PC61BM, and that the difference observed in agglomeration should be due to substantial dynamic effects, whose study are not feasible with the models presented.
Dimer | ||
---|---|---|
Binding energy | ||
a All energies in kcal mol−1. | ||
Solvent | PC61BM | PC71BM |
Chloroform | −7.5 | −7.2 |
Toluene | −7.1 | −7.2 |
Chlorobenzene | −6.6 | −6.6 |
In contrast, the dynamics of C60 and PC61BM in organic solvents were studied by Wang and Hua using molecular dynamics with a classical force field.23 This study reported that the large enhancements of solubility found for PC61BM with respect to C60 correlates with the dynamics of the first solvation shell. In addition, solubility was found to correlate with the PC61BM reorientation velocity, and this is slowed down considerably due to the anisotropy of these molecules which probably hampers their agglomeration increasing the solubility with respect to C60. Interestingly, this computational result justifies the slow agglomeration phenomena observed in our PC61BM experiments. Based on these observations, we propose, that the larger anisotropy of PC71BM, with an ellipsoidal fullerene moiety, with respect to PC61BM, with a spherical fullerene moiety, plays an important role in the decreased agglomeration and, consequently, in the enhanced solubility of PC71BM with respect to PC61BM.
Finally, we make some comments about the advantages of SESANS for measuring the solubility of fullerenes and fullerene derivatives in organic solvents compared to the standard procedures. The common procedure used is very tedious and time-consuming and usually involves the following steps: (i) production of a calibration curve from the UV-Vis absorption spectra of diluted solutions of known concentrations; (ii) preparation of saturated solutions by stirring an excess of solid material with a small volume of test solvent; (iii) filtration or centrifugation of the saturated solutions so as to remove all the undissolved solid material; (iv) dilution of the solid-free saturated solutions with excess solvent in order to achieve an optical density within the range of the calibration curves determined in (i); (v) determination of a diluted concentration value and multiplication by the dilution factor employed. Compared with this standard procedure, SESANS is very advantageous because it only requires the step (ii) and it is able to determine in situ the presence or absence of agglomerates and therefore it avoids the tedious processes of filtration/centrifugation and dilution to the optical density of previously determined calibration curves.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra08019h |
This journal is © The Royal Society of Chemistry 2020 |