The effect of nanostructures on high pressure intrusion–extrusion of water and electrolyte solutions in hierarchical nanoboxes of silicalite-1

Joffrey Huve ab, T. Jean Daou *ab, Habiba Nouali ab, Joël Patarin ab and Andrey Ryzhikov *ab
aUniversité de Haute-Alsace (UHA), CNRS, Institut de Science des Matériaux de Mulhouse (IS2M), Axe Matériaux à Porosité Contrôlée (MPC), UMR 7361, 68100 Mulhouse, France. E-mail: jean.daou@uha.fr; andrey.ryzhikov@uha.fr
bUniversité de Strasbourg, 67000 Strasbourg, France

Received 12th April 2019 , Accepted 25th November 2019

First published on 26th November 2019


Abstract

This study of high pressure intrusion–extrusion of water and 20 M LiCl solution in silicalite-1 nanoboxes demonstrates how nanostructures can determine the properties of materials. The drastic effect of the presence of cavities on the intrusion–extrusion behavior and characteristics has been observed, particularly, in the case of LiCl aqueous solution. The nanoboxes demonstrate a combination of bumper and spring behavior in the first intrusion–extrusion cycle. The intrusion of 20 M LiCl solution is only partially reversible and takes place in two clearly marked steps, whereas only one intrusion step with a fully reversible spring behavior is observed for the micro- and nanocrystals. The first step, with an intruded volume of 0.07 mL g−1 and an intruded pressure of 98 MPa, is irreversible and corresponds probably to the filling of mesoporous cavities, and the second one, with an intruded volume of 0.08 mL g−1 and an intrusion pressure of 273 MPa, is fully reversible and related to the filling of the micropores of silicalite-1 walls. The filling of the nanocavities occurs probably through small mesoporous cracks in the nanobox walls. The characterization by structural and physicochemical methods shows that the dissolution–recrystallization process leads to the formation of a MFI structure with lower content of silanol defects in comparison with initial nanocrystals explaining the steeper slope of the intrusion step and the higher intrusion pressure observed for the “nanobox–H2O” and “nanobox–20 M LiCl” systems.


Introduction

High pressure intrusion–extrusion of nonwetting liquids into porous solids is a promising technology for mechanical energy absorption and storage.1,2 This principle of energy absorption proposed by V. Eroshenko is based on the conversion of the applied mechanical energy into the energy of solid–liquid interfaces by forced penetration (intrusion) of a nonwetting liquid into the pores of materials, where the liquid is transformed into a multitude of molecular clusters.3 The absorption energy value is determined by the volume of intruded liquid and the intrusion pressure according to the formula: image file: c9nj01891c-t1.tif, where P is the intrusion pressure and V1 and V2 are the volumes of the system before and after intrusion. The first systems “nonwetting liquid–porous solid”, also called Heterogeneous Lyophobic Systems (HLS), were based on water and grafted porous silica.4,5 Since 2001, pure-silica zeolites (zeosils) having hydrophobic properties have been used as porous matrixes for HLS.6 Depending on the zeosil structure (pore openings, cages or channel systems, framework stability, the presence of hydrophilic defects etc.) and the nature of the nonwetting liquid, zeosil-based HLS can absorb, dissipate or restore the supplied mechanical energy with a more or less significant hysteresis that corresponds to a bumper, shock-absorber or spring behavior, respectively.6–17 Due to the sub-nanometer size of pore openings, the zeosils demonstrate high values of intrusion pressure – up to 180 MPa for water10 and 357 MPa for electrolyte aqueous solutions17 – that allows achieving a stored energy value of up to 15 J g−1 for water and 91 J g−1 for the solutions. However, in comparison with hydrophobic Zeolitic Imidazolate Frameworks18–22 and mesoporous silica23–28 with the intruded volume of up to 0.5 mL g−1, that of zeosils is relatively low – from 0.03 to 0.23 mL g−1[thin space (1/6-em)]7,9,14,29 – which is directly related to the pore volume determined by the structure. Thus, a potential solution to improve the energetic performance of zeosil-based HLS is an increase of pore volume by creating nanostructured hierarchical porous materials with additional micro-, meso- and macropores. A wide spectrum of hierarchical zeolites is extensively studied for applications in adsorption and heterogeneous catalysis.30–33 The first research on hierarchical materials for energetic applications was realized by Trzpit et al. on hydrophobic silicalite-1 (MFI-type zeosil) sample, where additional micro-, meso- and macropores were created by using a carbon black porogen and surfactant template.34,35 However, the increase of intruded volume and stored energy was quite low which can be related to the fact that the meso- and macropores were opened to the liquid and thus filled at relatively low pressure because of their high diameter. The creation of mesopores isolated from the liquid by hydrophobic zeolitic micropore walls, which the nonwetting liquid should traverse, could be a possible manner to avoid such low pressure filling. A potentially interesting structure for energetic applications is pure silica MFI-type zeolite (silicalite-1) hollow nanoboxes. Tuel et al. obtained these nanoboxes, intended for catalytic applications, by dissolution–recrystallization of silicalite-1 nanocrystals.36–39 When the dissolution process is performed in the presence of structure-directing molecules, here an alkali-free tetrapropylammonium hydroxide (TPAOH) solution, and under appropriate conditions, the highly defective core of the silicalite-1 crystal is preferentially dissolved. The recrystallization of the dissolved silica species can only occur on the outer surface in the presence of TPA+ cations, which are too large to enter the zeolite pores. In this work we present a study on water and electrolyte aqueous solution intrusion–extrusion in the silicalite-1 nanoboxes for energetic applications. The results are compared to the ones obtained for the initial nanocrystals before TPAOH treatment and for silicalite-1 microcrystals in order to show the influence of nanostructures on the energetic performance.

Results and discussion

Intrusion–extrusion experiments

The intrusion–extrusion curves (P–V diagrams) for silicalite-1 nanoboxes, initial nanocrystals before TPAOH treatment, and the ones obtained for silicalite-1 microcrystals prepared in fluoride medium from the work of Khay et al.40 with water and 20 LiCl aqueous solution are shown in Fig. 1. The corresponding data are reported in Table 1. The volume variation observed at low pressure (<1 MPa) corresponding to the compression and the liquid filling in the interparticular porosity of the samples is not shown. The curves are shifted along the Y-axis for better visibility. Only the 1st and 2nd intrusion–extrusion cycles are shown for “nanocrystal–water” and nanobox-based systems, since the 2nd and 3rd cycles are superimposable. In the case of “nanocrystal–20 M LiCl solution” and microcrystal-based systems only the 1st cycle is shown, since all the cycles are superimposable. A considerable difference in energetic performance is observed between the intrusion–extrusion curves of silicalite-1 microcrystals, nanocrystals and nanoboxes. In comparison with the microcrystals,40 the intrusion of water in the nanocrystals occurs at considerably lower pressure (57 against 96 MPa) and the intruded volume is also much lower (0.05 and 0.10 mL g−1, respectively). Moreover, the intrusion in the nanocrystals is slightly irreversible in the first cycle, and the intruded volume decreases to 0.045 mL g−1 in the following cycles. Such differences can be explained by a high content of hydrophilic silanol defects in the nanocrystals obtained in OH medium, that is confirmed by the characterization results (see TG and NMR sections below), whereas the microcrystals obtained in fluoride medium contain a lower number of silanol groups.40 It is well known that the synthesis in hydroxide medium favours the presence of silanol defects in the silicalite-1 framework,6 but these nanocrystals seem to contain a higher defect content in comparison with those obtained previously.41 The lower intruded volume can be explained by the spontaneous filling of a part of pores at a pressure below 1 MPa due to the higher number of silanol groups and consequently the hydrophilic character of these nanocrystals.
image file: c9nj01891c-f1.tif
Fig. 1 Intrusion–extrusion curves of the silicalite-1 nanoboxes (NBs), nanocrystals (NCs) and microcrystals (MCs) with water and 20 M LiCl aqueous solution. The curves are shifted along the Y-axis for better visibility. The results for silicalite-1 microcrystals are taken from ref. 40.
Table 1 Characteristics of intrusion–extrusion of water and 20 M LiCl aqueous solution in silicalite-1 nanoboxes (NBs) and nanocrystals (NCs) compared to the results on silicalite-1 microcrystals (MCs) from ref. 40
System P int [MPa] V int [mL g−1] P ext [MPa] V ext [mL g−1] E s [J g−1] E r [J g−1] Yieldd (%)
a Intrusion (Pint) and extrusion (Pext) pressure, intruded (Vint) and extruded (Vext) volumes determined from intrusion–extrusion isotherms for each step. b Stored energy Es = Vint × Pint. c Restored energy Er = Vext × Pext. d Energy yield = Er/Es × 100. e First intrusion step. f Second intrusion step. g First cycle. h Second and third cycles.
NB-H2O 96 0.08 93 0.08 7.7 7.4 97
NB-20 M LiClg 98e/273f 0.15(0.07e/0.08f) 262f 0.08f 26.5 21 73
NB-20 M LiClh 273 0.08 262 0.08 21.8 21 96
NC-H2O 57g/51h 0.05g/0.045h 48 0.045 2.9g/2.3h 2.2 74g/94h
NC-20 M LiCl 220 0.08 198 0.08 17.6 15.8 90
MC-H2O 96 0.10 95 0.10 9.6 9.5 99
MC-20 M LiCl 285 0.11 273 0.11 31.3 27.3 87


In spite of being obtained in OH medium from the nanocrystals, the silicalite-1 nanoboxes demonstrate intrusion–extrusion curves very different from those of nanocrystals and quite similar to those of silicalite-1 microcrystals.40 Indeed, the “silicalite-1 nanobox–H2O” system shows the same spring behavior with a fully reversible intrusion and the same intrusion pressure of 96 MPa. Thus, the intrusion corresponds probably to the filling of the microporous walls, whereas the effect of nanocavities is not clearly observed. It is probable that the nanocavities are filled at very low pressure through the mesoporous cracks in the walls of nanoboxes. It is known that such cracks can be present in the walls of zeolite nanoboxes.42,43

However, some differences between the nanoboxes and the microcrystals are observed. In the case of silicalite-1 nanoboxes, the intrusion proceeds gradually from the starting pressure to 90 MPa, then a marked intrusion step is observed in the range of 90–130 MPa, whereas only the marked step is observed for silicalite-1 microcrystals. The value of the intruded volume is slightly lower than that generally observed on microcrystals (0.08 against 0.10 mL g−1, respectively), which can probably be explained by the larger presence of hydrophilic defects in microporous walls which confer a hydrophilic character to a part of micropores (see the Characterization section) which are filled spontaneously. A similar effect was previously observed in the study of high pressure intrusion–extrusion in nanostructured silicalite-1.41 Nevertheless, the similarity of the curves for silicalite-1 nanoboxes and microcrystals is quite remarkable. The microcrystals prepared in fluoride medium contain a small quantity of silanol defects.40 It can be expected that in spite of the synthesis and the recrystallization in hydroxide medium, the nanoboxes contain a relatively low quantity of silanol defects that is confirmed by thermogravimetric analysis and solid-state NMR measurements (see the Characterization section). Thus, the recrystallization leads to the formation of a less defective structure in comparison with the initial silicalite-1 nanocrystals.

In the case of LiCl aqueous solution, the intrusion–extrusion curves of initial silicalite-1 nanocrystals are quite different from those of microcrystals. The intrusion step is extended and less pronounced and occurs in the range of 170–280 MPa with a considerably lower intrusion pressure of 220 MPa. The intruded volume of 0.08 mL g−1 is lower than that of the microcrystals (0.11 mL g−1) that is typical for nanostructured silicalite-1.41 Nevertheless, both demonstrate a fully reversible spring behavior.

A drastic effect of the presence of cavities on the behavior and intrusion–extrusion characteristics is observed. In contrast to the nano- and microcrystals, the intrusion of LiCl aqueous solution in silicalite-1 nanoboxes is only partially reversible with the intruded volume significantly higher than that for the microcrystals in the first intrusion–extrusion cycle (0.15 vs. 0.11 mL g−1, respectively). The intrusion phase occurs in two steps.

The first one takes place continuously from the starting pressure to 220 MPa and seems to correspond to the irreversible filling of the mesoporous cavities with an intrusion pressure of 98 MPa and an intruded volume of 0.07 mL g−1. The second intrusion step is more pronounced and fully reversible, its intruded volume is equal to the one obtained for the water intrusion (Vint = 0.08 mL g−1). The intrusion pressure reaches 273 MPa in the second intrusion step that is slightly lower than the value obtained during the intrusion of 20 M LiCl aqueous solution in silicalite-1 microcrystals (Pint = 285 MPa).40 Thus, it corresponds probably to the reversible filling of the micropores of the hollow silicalite-1 walls. The obtained values of intruded volume seem to be in agreement with the results of N2 adsorption–desorption measurements (see the Characterization section). It can be supposed that the nanocavities are filled at lower pressure compared to the micropores and the filling occurs through the mesoporous cracks in the nanobox walls. These cracks become nonwetting to the concentrated LiCl aqueous solution contrary to water. The cracks should have very low diameter since the intrusion pressure value for the first intrusion is quite high and close to the ones obtained for large-pore zeolites.15 In order to check this hypothesis, thorough characterization of the samples has been performed.

It should be noticed that the significant increase of intruded volume in the case of 20 M LiCl aqueous solution does not lead to an improvement of energetic performance for silicalite-1 nanoboxes in comparison with that of the microcrystals. The values of stored energy for the 1st cycle are 26.5 and 31.3 J g−1, respectively. The absence of improvement is explained by the relatively low intrusion pressure of the first intrusion step (98 MPa) and the lower intruded volume of the second one (0.08 against 0.11 mL g−1). The irreversibility of the intrusion in the cavities leads to an additional decrease of stored energy in the following cycles (Es = 21.8 J g−1).

Transmission electron microscopy

The crystal morphology of the samples has been examined by transmission electron microscopy (TEM). The TEM images of silicalite-1 nanocrystals before and after TPAOH treatment are presented in Fig. 2. The transformation of silicalite-1 nanocrystals (Fig. 2A) with uniform shape (ca. 100–250 nm) to the silicalite-1 nanoboxes (Fig. 2B and C) is clearly observed. The nanoboxes possess large cavities as well as regular walls of ca. 15–20 nm thickness. No crack is observed in the walls of the nanoboxes, however, it is probable that the cracks cannot be seen if they are rare and of small size. The SEM image of silicalite-1 microcrystals from the work of I. Khay et al.40 is given for comparison (Fig. 2D).
image file: c9nj01891c-f2.tif
Fig. 2 Transmission electron microscopy (TEM) images of (A) the silicalite-1 nanocrystals and (B and C) the silicalite-1 nanoboxes. (D) SEM image of silicalite-1 microcrystals from ref. 40.

Mercury porosimetry

The isotherms of mercury intrusion in silicalite-1 nanoboxes and nanocrystals are shown in Fig. 3. The distribution of pore size is shown in the inset of the figure. Three main mercury intrusion steps are observed for both the nanocrystals and nanoboxes. The first one at a pressure lower than 1 MPa corresponds to the compressibility of the zeolite powder. The second (between 4 and 17 MPa) and the third (between 20 and 60 MPa) intrusion steps corresponding to pore sizes of 35 and ∼200 nm, respectively, are probably related to the filling of two kinds of intergranular porosity. These steps cannot be attributed to the filling of the nanobox cavities since they are observed on both the nanocrystals and nanoboxes. However, the beginning of a forth intrusion step starting at 300 MPa is observed for the nanoboxes. This step could be related to the beginning of nanocavity filling and, thus, it could be a confirmation of the presence of small cracks in the walls of nanoboxes with a size inferior to 3 nm, the value corresponding to the measurement limit of the porosimeter (400 MPa).
image file: c9nj01891c-f3.tif
Fig. 3 Mercury porosimetry curves (intrusion) of silicalite-1 nanoboxes (NBs) and nanocrystals (NCs). The inset shows the pore size distribution.

X-ray diffraction

The XRD patterns of the samples of silicalite-1 nanocrystals and nanoboxes before and after intrusion–extrusion experiments are reported in Fig. 4. The diffractograms, which are very alike, reveal that the intrusion–extrusion experiments do not impact the long range order of the silicalite-1 structure. The peaks are slightly narrower and more pronounced in the case of silicalite-1 nanocrystals.
image file: c9nj01891c-f4.tif
Fig. 4 X-ray diffraction patterns of the samples of silicalite-1 nanocrystals and nanoboxes before and after three intrusion–extrusion cycles in water and 20 M LiCl aqueous solution.

Solid-state NMR spectroscopy

The 29Si MAS NMR spectra of the nanocrystals and silicalite-1 nanoboxes before and after intrusion–extrusion experiments are shown in Fig. 5. The inset demonstrates the corresponding 1H–29Si CP MAS NMR spectra. The spectrum of the silicalite-1 nanoboxes exhibits 11 resonances in the −108 to −118 ppm range assigned to the 24 nonequivalent crystallographic silicon sites. A broad resonance of very weak intensity corresponding to Q3 groups can also be observed at about −103 ppm. After the intrusion–extrusion experiments, all the spectra become very similar indicating that no significant modification of the local structural order occurs in the silicalite-1 framework of the nanoboxes. The spectrum of the nanocrystals is quite different. It exhibits only two broad resonances in the −110 to −118 ppm range (Q4 sites) indicating a lower structural order compared to the nanoboxes and one well pronounced broad resonance at −103 ppm (Q3 sites) revealing the presence of a large amount of defects. The Q3 species represent approximately 10% of the total silicon sites that corresponds to 9 silanol groups per unit cell. This value is in quite good agreement with the TGA results (see below). Thus, in comparison with the nanoboxes, the nanocrystals contain a higher number of silanol defects. This result confirms that the dissolution–recrystallization process for the nanobox formation leads to the creation of a considerably less defective framework.
image file: c9nj01891c-f5.tif
Fig. 5 29Si MAS NMR spectra of the samples of silicalite-1 nanocrystals and nanoboxes before and after three intrusion–extrusion cycles in water and 20 M LiCl aqueous solution. The inset shows the corresponding 1H–29Si CP MAS NMR spectra.

The 1H–29Si CP MAS NMR spectra were performed in order to enhance the signal of silicon atoms that bear protons and thus to get evidence of the presence of silanol groups. The results confirm the conclusions mentioned above. The spectra exhibit the resonances corresponding to Q4 and Q3 sites. In the case of the nanocrystals, the resonances corresponding to Q2 species (−93.5 and −95.5 ppm) are also observed. A high signal-to-noise ratio of the silicalite-1 nanocrystals, as well as a higher relative number of Q2 + Q3 species, confirms that the nanocrystals contain considerably more silanol groups than the nanoboxes. Surprisingly, in the case of the nanoboxes, the relative number of Q3 species (Q3/Q4 ratio) is higher for the nonintruded sample than for the intruded ones that is not in agreement with other results. This could be explained by the presence of amorphous silica species in the nonintruded nanoboxes formed during the dissolution–recrystallization process and their removal from the nanoboxes by washing during the intrusion–extrusion experiments.

Thermogravimetric analysis

The experimental results of thermogravimetric (TG) analysis of silicalite-1 nanocrystals and nanoboxes before and after intrusion–extrusion experiments are depicted in Fig. 6. The total weight loss of the nonintruded nanobox sample is quite low (1.8 wt%), but higher than that of silicalite-1 microcrystals (∼0.5 wt%)40 that is probably related to the higher quantity of silanol defects. However, it is much lower than the weight loss of silicalite-1 nanocrystals (4.6 wt%), which confirms that the nanocrystals contain more silanol defects and have more hydrophilic character which can explain low values of intruded volume due to the partial spontaneous filling of the pores. The total weight loss of the nanoboxes intruded with water is very close to that of the nonintruded nanoboxes (2.0 wt%). In the case of the nanoboxes intruded with 20 M LiCl aqueous solution the total weight loss is significantly higher (3.3 wt%) and this increase is mostly related to a higher quantity of physisorbed water which is desorbed at low temperature (<200 °C). It could be supposed that this is related to the water molecules trapped inside the mesoporous cavities after intrusion. The weight loss related to the removal of water arising from dehydroxylation reactions (300–750 °C) corresponds to ∼8 OH for the nanocrystals, ∼4 OH groups per unit cell for nonintruded and water intruded nanoboxes and to ∼6 OH groups for the one intruded with 20 M LiCl solution. The number of silanol groups obtained for the nanocrystals is in agreement with the results of 29Si MAS NMR – 8 and 9 groups, respectively. It should be noticed that such a content of silanol defects is higher than that of silicalite-1 microcrystals (∼2 OH groups per unit cell).40
image file: c9nj01891c-f6.tif
Fig. 6 Thermogravimetric curves of the samples of silicalite-1 nanocrystals (NCs) and nanoboxes (NBs) before and after three intrusion–extrusion cycles in water and 20 M LiCl aqueous solution.

N2 adsorption–desorption

The N2 adsorption–desorption isotherms of the samples of initial silicalite-1 nanocrystals and the nanoboxes before and after three intrusion–extrusion cycles are depicted in Fig. 7. The values of BET surface area and pore volume are presented in Table 2. In the case of the nanocrystals the isotherm is mainly of type I characteristic of microporous solids with an additional clear step for high relative pressures (p/p0 > 0.9) assigned to the interparticular porosity due to the nanometric size of the crystals. The isotherms of the nanoboxes demonstrate the appearance of a H2 type hysteresis related to the formation of mesoporous cavities. As for the nanocrystals, the interparticular porosity is observed at high relative pressure. In the case of nanoboxes the pore size distribution determined by the BJH method on the desorption branch (average pore size: 55 nm) is similar to the pore size distribution obtained by mercury porosimetry for pressures between 20 and 60 MPa (Washburn equation, average pore size: 35 nm) (Fig. 8). The latter was also assigned to an interparticular porosity.
image file: c9nj01891c-f7.tif
Fig. 7 N2 adsorption–desorption isotherms at 77 K of the samples of initial silicalite-1 nanocrystals and silicalite-1 nanoboxes before and after three intrusion–extrusion cycles in water and 20 M LiCl aqueous solution.
Table 2 Textural properties of silicalite-1 nanocrystals (NCs) and nanoboxes (NBs) before and after three intrusion–extrusion cycles in water and 20 M LiCl aqueous solution
Silicalite-1 sample S BET (m2 g−1) V total (cm3 g−1) V micro (cm3 g−1) V cavity (cm3 g−1)
a The total N2 adsorbed volume (Vtotal) was estimated at p/p0 = 0.99, under such conditions the volume correspond to the sum of the microporous volume + cavity volume + interparticular volume. b Difference in N2 uptake between the adsorption and the desorption branches of the isotherms at p/p0 = 0.5.
NCs 435 0.41 0.18
NBs 386 0.54 0.18 0.09
NBs after H2O intrusion 360 0.55 0.16 0.10
NBs after 20 M LiCl intrusion 356 0.56 0.16 0.11



image file: c9nj01891c-f8.tif
Fig. 8 Pore size distribution of silicalite-1 nanoboxes determined by the BJH method on the desorption branch of N2 adsorption–desorption isotherms and by mercury porosimetry.

For the nanoboxes, no significant change in pore volume is observed after intrusion–extrusion experiments. The cavity volume (0.09–0.11 cm3 g−1) is in agreement with the results of the intrusion of 20 M LiCl solution. The intruded volume corresponding to the cavity filling is lower (0.07 mL g−1), but it is known that the density of intruded liquid confined in the pores is generally about 60% of the bulk one.44

ICP/OES analysis

In order to get or not evidence of the presence of lithium ions in the cavities of nanoboxes after intrusion–extrusion experiments with 20 M LiCl solution, ICP/OES analyses were performed. The results were compared to those of silicalite-1 nanocrystals. Since it is known that the intruded salt solutions can be easily removed by simple washing from the micropores,16 we perform the analysis on the samples thoroughly washed with deionized water and the unwashed ones. The washed sample of silicalite-1 nanocrystals, which demonstrated a fully reversible intrusion–extrusion process, contains only 0.008 wt% of lithium, whereas its content in the washed nanoboxes is considerably higher (0.25 wt%). Thus, the analysis confirms the presence of lithium in the cavities of nanoboxes in agreement with partially irreversible intrusion. The content of lithium in the nanoboxes is lower than the one calculated from irreversibly intruded volume of 20 M LiCl solution (∼0.7 wt%) that can be related to partial lithium removal during the washing, probably, through the cracks in nanobox walls.

In the case of unwashed samples, the lithium content is considerably higher – 1.59 and 2.40 wt% – for the nanocrystals and the nanoboxes, respectively, which can be explained by the presence of LiCl from the solution remaining in intergrain porosity. The difference in the lithium content between the nanoboxes and the nanocrystals (0.81 wt%) fits well with the calculated one inside the cavities (∼0.7 wt%).

Experimental

Synthesis of silicalite-1 nanocrystals

Silicalite-1 nanocrystals were prepared from a clear gel containing tetraethyl orthosilicate (TEOS, Aldrich 98%), an alkali-free tetrapropylammonium hydroxide solution (TPAOH, 1 M in water) and demineralized water.45–47 TPAOH was prepared by exchange of a tetrapropylammonium bromide (TPABr, Aldrich) solution with silver oxide (Ag2O, Alfa Aesar) followed by filtration in the absence of light. Typically, 19 mL TEOS is dispersed in 33 mL TPAOH under stirring. After five minutes of homogenization, 27 mL demineralized water is added to the mixture and the clear gel is heated at 80 °C for 3 hours under vigorous stirring to remove the alcohol formed by hydrolysis of TEOS. The resulting solution with the following molar composition, 1 SiO2: 0.4 TPAOH: 35 H2O, is transferred into a Teflon-lined stainless steel autoclave and heated in an oven at 170 °C under static conditions for 3 days. The solid is recovered by centrifugation, washed several times with distilled water until reaching a neutral pH and dried overnight at 90 °C. The dried-solid is thereafter calcined at 550 °C in air for 6 hours to remove the organic template. Silicalite-1 nanocrystals with a uniform size of ca. 100 to 250 nm are obtained.

Preparation of hollow silicalite-1 nanocrystals

Hollow silicalite-1 nanocrystals (nanoboxes) are prepared by a dissolution–recrystallization process in the presence of TPAOH at 170 °C as previously established by Tuel et al.45,47 1 g of the previously calcined silicalite-1 nanocrystals is dispersed in a solution containing 4.15 mL 1 M alkali-free TPAOH and 3.32 mL water. The mixture is transferred to a Teflon-lined stainless steel autoclave in an oven at 170 °C for 24 h. During this process, the highly defective core of the silicalite-1 crystal is preferentially dissolved and silica species recrystallize on the outer surface in the presence of TPA+ cations.37 The solid is recovered by centrifugation, washed several times with water until reaching a neutral pH and dried at 90 °C overnight. The dried solid is calcined at 550 °C in air to remove the TPAOH template.

High-pressure intrusion–extrusion measurements

Intrusion–extrusion of water and 20 M LiCl aqueous solution in silicalite-1 nanobox samples was performed at room temperature using a Micromeritics mercury porosimeter (Model Autopore IV). Special cells with a piston containing the preliminary outgassed zeolite powder (200 mg in average) and the corresponding nonwetting liquid were used. The saturated LiCl solution (20 M) with a density of 1.26 g mL−1 and a surface tension of 98 mN m−1[thin space (1/6-em)]48 was chosen because it is known to be highly effective in the improvement of HLS energetic performance due to a strong increase of intrusion pressure.13,15–17 The same device was used for mercury porosimetry measurements on nanocrystal and nanobox powders. The experimental error is estimated to be 1–2 MPa for the obtained values of pressure and 0.005–0.007 mL g−1 for those of intruded volume, thus, the error of energy values is estimated to be 7–10%.

Materials’ characterization

X-ray diffraction patterns of the different samples were recorded in a Debye–Scherrer geometry on a STOE STADI-P diffractometer equipped with a curved germanium (111) primary monochromator and a linear position-sensitive detector (6° 2θ) using Cu Kα1 radiation (λ = 0.15406 nm). Measurements were achieved for 2θ angle values in the 3–50° range, step 0.04° 2θ, and time/step = 40 s. Nitrogen adsorption–desorption isotherms were obtained at 77 K using a Micromeritics ASAP 2420 apparatus. Prior to the adsorption measurements, the nonintruded samples were outgassed at 300 °C overnight under vacuum. The intruded–extruded samples were outgassed at 90 °C overnight to eliminate physisorbed water and to avoid the dehydroxylation process. The specific surface area (SBET) and microporous volume (Vmicro) were calculated using the BET and t-plot methods, respectively.

Thermogravimetric (TG) analyses were carried out on a Mettler Toledo STARe apparatus, under air flow, with a heating rate of 5 °C min−1 from 30 to 800 °C.

The morphology, homogeneity and particle sizes of the synthesized materials were investigated using a transmission electron microscope (TEM) JEOL model ARM-200F, at an acceleration voltage of 200 kV, with a point-to-point resolution of 80 pm.

Measurements by Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES) were carried out using a Thermo Model 6300DUO spectrometer in order to determine the presence of lithium atoms in the pores of zeolites after intrusion–extrusion experiments. The lithium concentration was determined after dissolution of samples in HF, neutralization by H3BO3, filtration and dilution up to 50 mL with ultra-pure water. The wavelength of the corresponding spectrometric lines that were used for the analysis was Li: 670.784 nm.

The NMR spectra were recorded at room temperature on a Bruker Advance II 300 MHz spectrometer, with a double-channel 7 mm Bruker MAS probe. The recording conditions are given in Table 3.

Table 3 Recording conditions of the 29Si MAS and 1H–29Si CPMAS NMR spectra
29Si MAS 1H–29Si CPMAS
a Tetramethylsilane. b The relaxation time t1 was optimized.
Chemical shift standard TMSa TMSa
Frequency (MHz) 59.6 59.6
Pulse width (μs) 2.60 5.00
Flip angle π/6 π/2
Contact time (ms) 8
Recycle time (s) 80 6b
Spinning rate (kHz) 4 4
Scan number 1500 20[thin space (1/6-em)]000


Conclusions

The study of high pressure intrusion–extrusion of water and 20 M LiCl solution in silicalite-1 nanoboxes (hollow nanocrystals) obtained by nanocrystal dissolution–recrystallization has been performed. It demonstrates how the nanostructure can determine the properties of materials. The drastic effect of the presence of cavities on the behavior and intrusion–extrusion characteristics has been observed, particularly, in the case of LiCl aqueous solution. In contrast to the spring behavior of silicalite-1 micro- and nanocrystals, the nanoboxes demonstrate a combination of bumper and spring behavior in the first intrusion–extrusion cycle. The intrusion of 20 M LiCl solution is only partially reversible and takes place in two clearly marked steps. The first one with an intruded volume of 0.07 mL g−1 and an intruded pressure of 98 MPa is irreversible and corresponds probably to the filling of mesoporous cavities, whereas the second one with an intruded volume of 0.08 mL g−1 and an intrusion pressure of 273 MPa is fully reversible and related to the filling of the hydrophobic micropores of silicalite-1 walls. Thus, the total intruded volume is significantly higher than the ones obtained for the microcrystals and the nanocrystals (0.15 vs. 0.10 and 0.08 mL g−1, respectively). It can be supposed that the filling of the cavity occurs through small mesoporous cracks in the walls of nanoboxes. The results of mercury porosimetry seem to confirm this hypothesis. In the case of water intrusion, no significant change in intrusion–extrusion curves is observed compared to silicalite-1 microcrystals. The mesoporous cavities are probably filled spontaneously with water and only the intrusion–extrusion process in the microporous walls takes place at high pressure. The characterization by structural and physicochemical methods shows that the dissolution–recrystallization process leads to the formation of a zeolite framework with considerably lower content of silanol groups in comparison with the initial nanocrystals and no significant impact of intrusion–extrusion experiments on the silicalite-1 nanobox structure.

Unfortunately, the significant increase of the intruded volume does not lead to energetic performance improvement for silicalite-1 nanoboxes in comparison with the microcrystals (stored energy of 26.5 and 31.3 J g−1, respectively, in the 1st cycle), because of the relatively low intrusion pressure (96 MPa) of the first intrusion step and the lower intruded volume of the second one (0.08 against 0.11 mL g−1). The irreversibility of the intrusion in the cavities leads to an additional decrease of stored energy in the following cycles.

Conflicts of interest

There are no conflicts to declare in this manuscript.

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