Acid dyeing for green solvent processing of solvent resistant semiconducting organic thin films

Cayley R. Harding a, Jonathan Cann a, Audrey Laventure a, Mozhgan Sadeghianlemraski b, Marwa Abd-Ellah ab, Keerthan R. Rao d, Benjamin Sidney Gelfand a, Hany Aziz b, Loren Kaake c, Chad Risko d and Gregory C. Welch *a
aDepartment of Chemistry, University of Calgary, 2500 University Drive N.W., Calgary, Alberta T2N 1N4, Canada. E-mail: gregory.welch@ucalgary.ca
bDepartment of Electrical and Computer Engineering, University of Waterloo, Waterloo, Ontario N2L 3G1, Canada
cDepartment of Chemistry, Simon Fraser University, Vancouver, British Columbia V5A 1S6, Canada
dDepartment of Chemistry & Center for Applied Energy Research, University of Kentucky, Lexington, Kentucky 40506, USA

Received 11th May 2020 , Accepted 20th August 2020

First published on 20th August 2020


Abstract

The alcohol and water-based processing of a perylene diimide (PDI) organic semiconductor into large area and solvent resistant films is reported. The compound, PDIN-H, is an N-annulated PDI dye with a pyrrolic NH functional group that can be deprotonated to render the material soluble in polar solvents. Addition of NaOH to mixtures of PDIN-H in 1-propanol results in a progressive color change from orange/red to purple with increasing equivalents of base. Use of 1 molar equivalent of NaOH was found to fully dissolve the PDIN-H in alcohol solvents up to a concentration of 10 mg mL−1. Primary alcohols 1-propanol to 1-hexanol as well as 2-propanol were used. All solutions were readily spin-coated or slot-die coated into uniform thin films. Solutions in 1-propanol could be coated with concentrations up to 50 mg mL−1. All films were red in color and characterized by optical absorption spectroscopy confirming the existence of the parent PDIN-H species in the film. Single crystal X-ray diffraction was used to determine the molecular packing of PDIN-H. Films showed no signs of dewetting, swelling, or dissolution upon exposure to 2-propanol, water, or o-xylene via coating or dipping indicating they were solvent resistant. To exploit the semiconducting properties of these PDIN-H films, organic photovoltaic devices were fabricated using the films as electron transport layers in inverted type P3HT:PC61BM bulk heterojunction devices. Moreover, the PDIN-H films changed from red to purple upon exposure to butylamine vapors which prompted the investigation of hydroxide free processing. Indeed, films of PDIN-H were easily formed by processing with 1-propanol/butylamine or water/butylamine solutions.



New concepts

In the quest towards green electronics, the formation of electronically active films from green solvents that enables multi-layer device fabrication is a key challenge. In this contribution we demonstrate how the classic concept of acid dyeing can be used to deliver a materials system that can be roll-to-roll compatible processed from alcohol or water into solvent resistant semiconducting films. While prior work has mostly focused on polymer-based systems with cleavable side chains to yield films, we have utilized a simple, yet versatile, molecular system based on the popular perylene diimide chromophore. Functionalization with a pyrrolic NH bond has a dual system enhancement. First, the NH group can be polarized to enable alcohol or water processing while second, the NH group participates in hydrogen bonding with an adjacent molecule strengthening intermolecular interactions, thus leading to solvent resistant film. This study lays the groundwork for the development of next-generation green electronics and has uncovered a new materials design concept for which one can envision a myriad of new structures being developed.

Introduction

Perylene diimide (PDI) dyes have a long history as stable colorants with uses as diverse as textile dyes, print media, and automotive paints.1,2 The extended π-conjugated structure yields strong visible light absorption and deep lying frontier molecular orbital (FMO) energies.3–5 In addition, the molecules self-assemble into structures with strongly overlapping π-stacks rendering this chromophore appropriate as an electron transport material in optoelectronic devices.6–8 This organic polycyclic aromatic building block has been used to prepare a myriad of functional materials for use in electronic devices including photovoltaics,9 light emitting diodes,10 and field-effect transistors.11 A key feature of PDI is that its self-assembly properties can be further optimized by modifying the core at the bay, headland, and imide positions. This level of control is critical to tune its morphology in the solid-state for realizing high organic electronic device performance.12,13

Of unique importance is controlling both the molecular properties and self-assembly in thin films via heteroatom annulation at the bay position of the PDI chromophore. Sulphur,14,15 selenium,16,17 and nitrogen18,19 annulation have all been explored to create new classes of PDIs.20,21 As we have previously demonstrated,22–25 N-annulation destabilizes the FMO energies and provides an extra site for side-chain engineering.26,27 These alterations have led to the development of non-fullerene acceptors (NFAs) for organic photovoltaic (OPV) applications. In particular, OPV devices based on these NFAs exhibit large open circuit voltages >1 V and can be coated using non-halogenated solvents via roll-to-roll compatible methods.28–32

Processing from benign solvents is a necessity for the commercialization of organic electronic materials. Concern about adverse health and environmental effects of the materials, processing solvents, and devices at end of use is mounting.33–36 Specifically, halogenated aromatic solvents such as 1,2-dichlorobenzene and chlorobenzene are often used despite their toxicity and low vapour pressure. Such solvents pose safety hazards to human and environment health and as such, large scale industrial production can no longer target methods that require these halogenated and aromatic solvents. Specifically, for OPV technologies, much effort is being dedicated to green solvent processing.37,38 A selection guide summarizes the “greenness” of common solvents via safety, health and environmental criteria for further information.39

Replacing halogenated solvents is no easy task using currently available materials. Stringent requirements on the solubility, uniformity of film formation, and self-assembly into ideal nano-morphologies40 have made aromatic and halogenated solvents the most common processing solvents for device fabrication with standard alkylated π-conjugated materials.37,41 The molecule and solvent can no longer be thought of as independently optimizable parameters, making device fabrication with green solvents both a tremendous challenge and research opportunity.42,43

An additional challenge is to not only develop materials that can be processed from green solvents,44 but to prepare films that can be rendered solvent resistant enabling multi-layer devices.45 This challenge looms especially large with a more limited solvent palette that is typically employed in so-called “orthogonal processing” (i.e. forming multilayer organic films using sequentially immiscible solvents). One common method to impart solvent resistance that enables orthogonal processing is to modify a semiconducting polymer with a cleavable or crosslinkable side-chain.45–47 These approaches have their disadvantages. Solvent resistance imparted by cleavable side-chains is inherently not atom-economical. Solvent resistance imparted by crosslinkable side-chains requires post-deposition treatment such as thermal or UV annealing. A third method developed by the groups of Reynolds and Reichmanis is the use of an ester or acid modified alkyl chain appended to the materials conjugated backbone.42,43 Upon treatment with hydroxide base, in this case a conjugated polymer, the material becomes water soluble and thus can be cast into a film from this green solvent. In Reynolds’ system, UV-treatment results in side-chain cleavage rendering the film solvent resistant, while for Reichmanis’ system a mild acid treatment leaves the film impervious to various solvents. For the latter, this is analogous to the process of acid dyeing wherein a dye molecule containing an acidic functional group (typically sulfonic acids) can be deprotonated to increase aqueous solubility. A textile can be immersed in the solution of the anionic dye and exposed to acid to protonate the dye and permanently color the textile. Acid dyeing is a robust method to generate highly resistant coloured fabrics while still retaining high solubility in water.48 As such we took inspiration from both acid dyeing as well as the work of Reichmanis to develop an acid dye process to produce solvent resistant thin films for organic electronics.

In this report we expand these works into an intrinsically acidic molecular system and demonstrate how the N-annulated PDI can be rendered alcohol or water soluble by deprotonation. Upon drying, the film spontaneously protonates to form a solvent resistant semiconducting film. Critical is the presence of a pyrrolic N–H site which can be deprotonated to yield an ionic molecule soluble in polar solvents and when protonated in the solid-state, participates in hydrogen bonding, contributing to the solvent resistant property of the film.

Results and discussion

The N-annulated PDI (PDIN-H, Fig. 1) can be readily synthesized and purified column chromatology free, on multi-gram scale.22 The compound is bright red and is only sparingly soluble in halogenated solvents such as CHCl3 or polar solvents such as propanol (Fig. S1, ESI). Upon addition of NaOH to a slurry of 1-propanol and PDIN-H (10 mg mL−1) a color change from orange/red to purple and complete dissolution of the PDIN-H is observed. Spin-coating this solution onto an anti-static coated polyethylene terephthalate (PET) substrate results in the formation of a uniform red thin-film. In this process the NaOH is deprotonating the PDIN-H creating an alcohol soluble ionic dye, PDINNa+. Via established density functional theory (DFT) protocols,49–54 here at the M06/6-31G(d,p) level of theory55–58 with the SMD model59 and a dielectric medium representing 1-propanol (ε = 20.52), we estimate the pKa of PDIN-H to be 19.7. A transition from solution to film shifts back to the PDIN-H giving the distinct neutral PDI red color (Fig. 1).
image file: d0mh00785d-f1.tif
Fig. 1 Chemical structure of PDIN-H. Treatment of a 10 mg mL−1 slurry of PDIN-H in 1-propanol with 1 molar equivalent of NaOH produces a purple ionic solution. Spin-coating this solution onto a PET substrate yields a red colored organic film owing to the spontaneous protonation of the PDIN anion. This processes mimics that of classic acid dyeing of textiles.

This process was further investigated in dilute solution using optical absorption spectroscopy (Fig. 2). In dilute CHCl3 solution, PDIN-H gives rise to a typical PDI based absorption spectrum with strong absorption from 400–550 nm with three diagnostic vibronic bands. Adding base to this solution has no effect. For solutions of PDIN-H in 1-propanol (PDIN-H concentration of 0.01 mg mL−1), a gradual change in color from orange to purple with increasing equivalents of NaOH added (up to 10 molar equivalents) was observed. The gradual change in dilute solution suggests an equilibrium in favor of the PDIN-H. UV-visible spectroscopic analysis of the solutions reveals that at 0.5 eq. NaOH added, the dominant absorption profile of PDIN-H is present with characteristic PDI bands at 459, 490, and 525 nm. At 1.0 eq. NaOH added a small lower energy band at 601 nm appears. This new band is attributed to the PDIN anion.60 The red-shift (0.64 eV) is expected as the deprotonation adds a lone pair of electrons to the pyrrolic N-atom, increasing electron density, and subsequently destabilizing the HOMO and LUMO energies and narrowing the bandgap. Indeed, DFT and time-dependent DFT (TDDFT) calculations, both at the M06/6-31G(d,p) level theory (in the gas phase), confirm this hypothesis. The HOMO and LUMO (Fig. 3) for both PDIN-H and PDIN share similar spatial distributions, as one may expect. Deprotonation of PDIN-H to form the PDIN anion, however, results in a considerable energetic destabilization of both the HOMO (from −6.17 eV in PDIN-H to −2.87 eV in PDIN) and LUMO (from −3.11 eV in PDIN-H to +0.33 eV in PDIN). Notably, the HOMO–LUMO gap of PDIN is 0.19 eV smaller than that of PDIN-H. This smaller HOMO–LUMO gap for PDIN correlates well with the red-shifted S0 → S1 vertical transition for PDIN (534 nm, 2.32 eV) compared to PDIN-H (476 nm, 2.61 eV), as both S0 → S1 transitions are described predominantly by a one-electron excitation from HOMO → LUMO (95% electronic configuration for PDIN, and 98% electronic configuration for PDIN-H). These one-electron transitions, and simulated absorption spectra derived through convolution of the vertical transition energies and oscillator strengths with Gaussian functions, correlate well with data derived from UV-vis spectroscopy. At 2.0 eq. NaOH the two species have near equal absorbance intensity. At 10.0 eq. NaOH it appears that the PDIN-H is fully deprotonated giving rise to an absorbance spectrum of only the PDIN anion, characteristics which have been observed in other PDI based molecules.61,62 The high concentration of NaOH implies an equilibrium exists for this system. The process is fully reversible upon addition of protic acid (Fig. S2, ESI).


image file: d0mh00785d-f2.tif
Fig. 2 (A) Image showing the color changes of PDIN-H in 1-propanol solution with varying equivalents of NaOH added. (B) UV-vis spectra of PDIN-H solutions in CHCl3 with 1 mol equivalent NaOH, and in 1-propanol with 0–10 mol equivalents of NaOH.

image file: d0mh00785d-f3.tif
Fig. 3 (A) Schematic molecular orbital (MO) correlation diagram for PDIN (left, purple) and PDIN-H (right, black) as determined at the M06/6-31G(d,p) level of theory. (B) Simulated absorption spectra of PDIN (purple) and PDIN-H (black) derived from TDDFT calculations at the M06/6-31G(d,p) level of theory.

To expand the solvent scope for solution preparation and subsequent film formation a series of five alcohols were tested and solutions both spin-coated (spin-cast) and slot-die coated onto PET substrates. Alcohols were the solvent of choice, as they have an appropriate drying rate for large scale printing techniques, and were chosen over other green solvents such as esters or hydrocarbons as they tend to show better EHS (environmental, health and safety) properties,63 as well they solubilize the sodium hydroxide necessary for our system to work. Multiple PDIN-H/NaOH solutions were prepared at 10 mg mL−1 in the following alcohols: 2-propanol, 1-propanol, 1-butanol, 1-pentanol, and 1-hexanol. Only 1 molar equivalent of NaOH was required to solubilize the PDIN-H. Methanol failed to yield solutions suitable for uniform film formation as the PDIN-H did not dissolve and thus could not be converted to the anion. The longer chain alcohols 1-heptanol and 1-decanol were not suitable for roll-to-roll coating methods owing to low vapour pressures and correspondingly long drying times (>12 hours at room temperature). 1-Octanol and 1-nonanol were not tried as they are environmental hazards (see ESI, Appendix S1). Evaluating solutions for scalable film deposition methods rather than spin-coating is important in demonstrating a material's relevance for large scale manufacturing. Slot-die coating has been identified as a viable method for the roll-to-roll coating of organic semiconducting films with several reports detailing the practical use of the technique.64–68 We faced no challenges in either spin-coating or slot-die coating the solutions and, in all cases, uniform films were formed with no visible defects or particles (Fig. 4A). The purple solutions remained purple upon initial coating of the PET substrate, but as solvent evaporation occurred the resulting films were red in color.


image file: d0mh00785d-f4.tif
Fig. 4 (A) Top – images of spin-coated (SC) 1.5 cm × 1.5 cm films. Bottom – images of slot-die coated (SD) 13 mm × 20 cm films, (1) 2-propanol, (2) 1-propanol, (3) 1-butanol, (4) 1-pentanol, (5) 1-hexanol. Films prepared from 10 mg mL−1 solutions of PDIN-H in alcohol with 1 molar equivalent of NaOH added. (B) Images of slot-die coated films from 1-propanol solutions with varying PDIN-H concentrations. (6) 5 mg mL−1, (7) 10 mg mL−1, (8) 20 mg mL−1, (9) 30 mg mL−1, (10) 40 mg mL−1, (11) 50 mg mL−1. For all solutions 1 molar equivalent of NaOH was added.

Controlling film thickness is important in a variety of contexts, making it necessary to deposit films from a wide range of solution concentrations. Solutions of PDIN-H/NaOH were prepared with PDIN-H concentrations of 5, 10, 20, 30, 40, and 50 mg mL−1 with 1 molar equivalent of NaOH added. Inks were purple in color with no visible solids. Upon slot-die coating, the inks yielded highly uniform thin films (Fig. 4B).

Optical absorption spectroscopy can be used to understand the molecular packing within the thin-film and determine relative film thickness based on light absorption, thus all films were analyzed using UV-visible spectroscopy (Fig. 5). All films exhibited the same basic optical absorption profile with a dominant absorption band from 380 nm to 625 nm with λmax at 498 nm and a low energy shoulder at 524 nm. This profile has been seen previously in thin films of PDI monomers.69,70 For the spin-coated films an increase in light absorption is observed with an increase in the vapour pressure of the alcohol (Fig. 5A). This is consistent with the notation that higher vapor pressure solvents evaporate quicker during spin-coating and leave more material on the substrate. For the slot-die coated films from different alcohols, the optical absorption profiles remain constant, consistent with all material being deposited on the substrate (Fig. 5B). Not surprisingly, increasing the concentration from 5 to 50 mg mL−1 results in a progressive increase in light absorption (Fig. 5C). The optical absorption profile of an organic conjugated material in the film is known to be sensitive to morphology and aggregation.71,72 Considering the optical profiles are more similar than different we do not expect major differences in the molecular packing.


image file: d0mh00785d-f5.tif
Fig. 5 Optical absorption spectra of (A) PDIN-H films spin-coated from different alcohols at 10 mg mL−1, (B) PDIN-H films slot-die coated from different alcohols at 10 mg mL−1, and (C) PDIN-H films slot-die coated from 1-propranol at varying concentrations onto PET. In all cases 1 molar equivalent NaOH was added to each pre-deposition solution.

As mentioned, multi-layer device formation requires that the deposited films can be made solvent resistant in respect to the subsequent layer. To test the films solvent resistance, we exposed the films to 2-propanol, water, and o-xylene. Films were inspected visually, examined using optical and atomic force microscopy, and UV-visible spectra were collected to asses film quality (Fig. 6 and 7). In all cases, no significant dissolution, swelling, cracking, or dewetting of the film was observed. Only with o-xylene did we observe any difference as seen in the slight change in the shape of the UV-visible optical absorption spectra. These results demonstrate that PDIN-H can be processed from greener solvents into solvent resistant films. These results were obtained whether the solvent treatment was applied via slot-die coating (Fig. 6 and 7) or soaking the films in neat solvent for 10 seconds (Fig. 7 and Fig. S3, ESI).


image file: d0mh00785d-f6.tif
Fig. 6 Photographs of 1.5 cm × 1.5 cm (top), optical microscopy images (10× magnification with white scale bar corresponding to 500 μm) (middle), and atomic force microscopy height images along with the corresponding root mean square roughness RMS (bottom) for PDIN-H films on PET (A) as-cast with no solvent coated on top and with (B) 2-propanol, (C) water, or (D) o-xylene slot-die coated on top and left to dry. PDIN-H films were formed via slot-die coating 10 mg mL−1 PDIN-H solutions in 1-propanol with 1 molar equivalent of NaOH added.

image file: d0mh00785d-f7.tif
Fig. 7 Optical absorption spectra of PDIN-H films as-cast with no solvent coated on top and with (A) 2-propanol, water, or o-xylene slot-die coated on top and left to dry or (B) dipped in 2-propanol, water, or o-xylene for 10 s then removed and left to dry.

The solvent resistance of PDIN-H films likely results from hydrogen bonding between the NH and C[double bond, length as m-dash]O functional groups of adjacent molecules yielding strong intermolecular coupling. To assess this hypothesis, single crystals of PDIN-H were grown from dioxane/methanol solution (Fig. 8). The crystal structure of PDIN-H shows a distorted perylene core owing to the N-annulation bending the polycyclic aromatic structure.22 Adjacent molecules of PDIN-H form nanoribbons tightly bound by hydrogen bonds with a NH⋯O[double bond, length as m-dash]C distance of 1.96 Å and an angle of 171°. These parameters characterize the hydrogen bonds as moderate with a bond strength of ∼4–15 kcal mol−1.73 DFT analysis of the strength of the hydrogen bond at the M06/6-31G(d,p) level of theory using the supramolecular approach estimates the binding energy of the hydrogen-bonded dimer to be −10.1 kcal mol−1. In the π-stacking direction, PDIN-H forms slightly offset π-stacks with a π–π distance of 3.44 Å (based on the shortest distance between ring centroids). In addition to being offset, the π-stacked molecules are twisted by 37° and tilted by 6.7°, relative to adjacent molecules in the stack, to avoid imide chain interactions. Combined, the tight π-stacks as well as the moderate strength hydrogen bonding explain the solvent resistance of PDIN-H. Further, the tight π-stacking indicates that PDIN-H could function as an electron transport material.


image file: d0mh00785d-f8.tif
Fig. 8 Structural of PDIN-H highlighting: (A) hydrogen bonding between the NH and C[double bond, length as m-dash]O functional groups, (B) π–π stacking motif, and (C) the offset and dihedral angle between two π-stacked molecules. In (A) and (B) C, H, N, and O atoms are shown as grey, white, blue, and red, respectively. In (C), H atoms have been omitted for clarity and one molecule of PDIN-H is represented in blue and another in red.

To probe the semiconducting behavior of the PDIN-H films, proof-of-concept organic photovoltaic (OPV) devices were fabricated. PDIN-H was used as an electron transport interlayer (ETL) in inverted type OPV devices to both modify and replace the standard ZnO ETL. A device architecture of glass/ITO/ETL/P3HT:PC60BM/MoOx/Al was utilized where ETL = ZnO, ZnO/PDIN-H, or PDIN-H. In all cases the PDIN-H film was formed by spin-coating a 5 mg mL−1 solution of PDIN-H in 1-propanol with 1 molar equivalent of NaOH added. The P3HT:PC60BM active layer was selected as it is common to nearly all OPV research laboratories. The device architecture, external quantum efficiency (EQE) spectra, and current density–voltage plots are displayed in Fig. 9 (metrics in Table S2, ESI). Control devices using a ZnO ETL gave a power conversion efficiency (PCE) of 2.8%, consistent with literature. Use of a ZnO/PDIN-H ETL gave similar PCE of 2.7%. The similar PCE is not unexpected as PDI based materials have been widely used to engineer the ZnO interface.12,74,75 PDIN-H ETLs performed well, giving similar performance with OPV devices exhibiting a PCE of 2.3%. The slight drop owing to a slightly smaller fill factor (FF) (53% versus 60% in the control devices). A lower dark current at voltages >0.6 V in case of the PDIN-H ETL in comparison to the ZnO and ZNO/PDIN-H ETLs suggests that the smaller FF might be due to a higher series resistance at the ITO/PDIN-H interface. Regardless, these proof-of-concept devices demonstrate the utility of the alcohol solvent processed PDIN-H organic films to function as electron transport materials and provides a new material for all-organic PV device fabrication.


image file: d0mh00785d-f9.tif
Fig. 9 (A) OPV device architecture. (B) EQE spectra. (C) Current density–voltage characteristics under 1-sun illumination (left) and in the dark (right). PDIN-H layer processed from PDIN-H solutions in 1-propanol with 1 molar equivalent of NaOH added.

To test the viability of water-based processing of the PDIN-H films we tested primary amines as an additive. The rationale is that (1) they are soluble in alcohols and water, and (2) could interact with PDIN-H by polarizing the NH bond and thereby aid solubilizing the material in alcohol or water based solvent systems.60 To test this hypothesis, we first slot-die coated films of PDIN-H from 1-propanol/NaOH solution then exposed them to butylamine vapor. Indeed, upon exposure in a closed environment, the red PDIN-H film immediately changed color to purple. Simply removing the purple film from the amine vapor and letting sit in air for a few seconds re-established the red color (Fig. 10A). Here the excess butylamine deprotonates the PDIN-H to give the purple PDIN anion. When the atmosphere saturated with butylamine is removed, the PDIN anion is protonated regenerating the red color, characteristic of PDIN-H, while the butylamine evaporates. No changes in the film were detected by visual inspection and UV-visible spectroscopy (Fig. S5, ESI).


image file: d0mh00785d-f10.tif
Fig. 10 (A) Chemical structure of PDIN-H and corresponding slot-die coated films (1) as-cast, (2) during exposure to butylamine vapor, and (3) after removal of butylamine vapor. PDIN-H films processed from 10 mg mL−1 1-propanol solutions with 1 molar equivalent NaOH added. (B) Top: PDIN-H in 1-propanol (10 mg mL−1) with added volume equivalents of butylamine. Bottom: PDIN-H in water (10 mg mL−1) with added volume equivalents of butylamine. (C) Photographs of PDIN-H films prepared via slot-die coating from: top: 1-propanol/butylamine (1[thin space (1/6-em)]:[thin space (1/6-em)]1 v/v) solutions of PDIN-H (5 mg mL−1). Bottom: Water/butylamine (1[thin space (1/6-em)]:[thin space (1/6-em)]1 v/v) solutions of PDIN-H (5 mg mL−1).

Next, slurries of PDIN-H in 1-propanol and water were prepared and volume equivalents of butylamine added. For both slurries there was a progressive color change and dissolution of the PDIN-H with increasing volume equivalents of butylamine added. At one volume equivalent complete solvation was observed. (Fig. 10B). The solutions were readily processed into uniform thin-films via slot-die coating (Fig. 10C) or spin-coating (Fig. S6, ESI). The films turned to the characteristic red color of PDIN-H immediately upon film drying. Analysis of the thin films via UV-visible spectroscopy showed the signature profile for the PDIN-H, although the water/butylamine processed films were slightly hazy as a result of light scattering (Fig. S6B, ESI). Regardless, the PDIN-H can be readily processed into uniform thin-films using alcohol or water-based solutions with a volatile amine additive, thus eliminating the need for the use of caustic hydroxide salts. These films showed no significant signs of dissolution, swelling, or cracking upon coating polar and non-polar solvents on top (Fig. S6, ESI).

Conclusions

In summary, the formation of large area, solvent resistant perylene diimide films has been demonstrated using alcohol and water-based formulations and the roll-to-roll compatible slot-die coating method. The N-annulated perylene diimide, PDIN-H, is a dye with a low solubility in most common solvents that has an intrinsically acidic pyrrolic NH functional group. Upon deprotonation with hydroxide or amine bases the molecule can be fully solubilized in alcohols or water. The purple solutions could be slot-die coated into uniform organic films which spontaneously protonate to give the diagnostic red color of the parent PDIN-H molecule. The films were resistant to both polar and non-polar solvents, a result of the PDIN-H molecule forming tight π–π stacks with significant NH⋯O[double bond, length as m-dash]C hydrogen bonding in the solid state. This process is reminiscent of acid dyeing of textiles. Proof-of-concept inverted type OPV devices using the alcohol processed films as a replacement for zinc oxide layer showed similar power conversion efficiencies demonstrating the utility of PDIN-H to function as an electron transport layer. This work provides a new design principle for the green solvent processing of organic charge transporting materials that will allow for multi-layered electronic systems to be printed at large scale.

Experimental

Crystal data for PDIN-H, C34H29N3O4 (M = 543.60 g mol−1): monoclinic, space group P21/c (no. 14), a = 18.2166(7) Å, b = 18.5973(10) Å, c = 7.8095(2) Å, β = 97.881(2)°, V = 2620.71(19) Å3, Z = 4, T = 173 K, μ(CuKα) = 0.734 mm−1, Dcalc = 1.378 g cm−3, 22[thin space (1/6-em)]039 reflections measured (4.898° ≤ 2θ ≤ 130.452°), 4467 unique (Rint = 0.0349, Rsigma = 0.0216) which were used in all calculations. The final R1 was 0.0581 (I > 2σ(I)) and wR2 was 0.1639 (all data).

Conflicts of interest

Work subject to US patent application: Welch, G. C.; Harding, C. R. (Electronically Active, Solvent Resistant Organic Films Processed from Alcohol or Aqueous Media). US Application 63/019,012. May 12, 2020. There are no other potential conflicts of interest.

Acknowledgements

GCW acknowledges CFI JELF (34102), CRC, WED, and the University of Calgary. This work was supported by the NSERC Green Electronics Network (GreEN) (NETGP 508526-17), the NSERC Discovery grants program (RGPIN 2019-04392 and 2014-04940), and the NSERC Strategic grants program (STPGP-521458-2018). AL and MAE acknowledge NSERC for postdoctoral fellowships. JC acknowledges NSERC for a graduate scholarship. This research was undertaken thanks in part to funding from the Canada First Research Excellence Fund (CFREF). KRR and CR acknowledge the National Science Foundation (Cooperative Agreement 1849213) and the Office of Naval Research Young Investigator Program (N00014-18-1-2448) for their support of this project at the University of Kentucky. Supercomputing resources on the Lipscomb High Performance Computing Cluster were provided by the University of Kentucky Information Technology Department and the Center for Computational Sciences (CCS). Martin Kiener (FOR Technologies) is thanked for help and support with the slot-die coating equipment and experiments.

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Footnote

Electronic supplementary information (ESI) available: Materials and methods. PDIN-H solubility images in various solvents. Deprotonation/protonation reversibility. Films dipped in solvent images. UV-vis of film exposure to amine vapors. PDIN-H films spin cast and slot-die coated from 1-propanol/butylamine and water/butylamine images and UV-vis. Films cast from 1-propanol/butylamine and water/butylamine with solvents slot-die coated on top images and UV-vis. Safety comment and hazards information. CCDC 2003001. For ESI and crystallographic data in CIF or other electronic format see DOI: 10.1039/d0mh00785d

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