Noel
Díez
*ab,
Mo
Qiao
b,
Juan Luis
Gómez-Urbano
a,
Cristina
Botas
a,
Daniel
Carriazo
*ac and
Maria Magdalena
Titirici
b
aCIC EnergiGUNE, Parque Tecnológico de Álava, Albert Einstein 48, 01510 Miñano, Álava, Spain. E-mail: noel@incar.csic.es; dcarriazo@cicenergigune.com
bSchool of Engineering and Materials Science, Materials Research Institute, Queen Mary University of London, London, UK
cIKERBASQUE, Basque Foundation for Science, 48013 Bilbao, Spain
First published on 25th February 2019
Highly packed films of reduced graphene oxide and sugar-based carbon nanospheres (CNSs) were prepared by a simple hydrothermal treatment. Under hydrothermal conditions, graphene oxide was partially reduced and self-assembled forming a monolith that effectively embedded the CNSs. The spheres were homogeneously distributed within the films, that had an apparent density of up to 1.40 g cm−3. The films thus synthesized were directly assembled into a cell and tested as free-standing electrodes for supercapacitors without using any binder or conductive additive. Electrodes with a mass loading similar to that of commercial devices showed very high values of volumetric capacitance (252 F cm−3) and also an excellent rate capability (64% at 10 A g−1) despite their highly packed microstructure. The homogeneous dispersion of the nanospheres was responsible for the improved ion diffusion when compared to the CNS-free counterpart. The use of a small CNS/graphene wt ratio is essential for achieving such good rate capability without compromising its performance in volumetric terms.
Graphene and graphene-derived materials have been repeatedly postulated as good candidates for supercapacitor electrode formulation.11–16 Due to its high theoretical surface-to-mass ratio (ca. 2600 m2 g−1) and outstanding electronic properties, graphene has been implemented as the electroactive material in high power micro-supercapacitors.17–19 Another important characteristic of graphene and graphene-based materials is that they can be processed into flexible self-standing films that can be directly used as electrodes without requiring any support, conductive additive and binder.20–23 Unfortunately, graphene and reduced graphene oxide sheets tend to pile up due to van der Waals interactions – especially during the drying process – ,24 which reduces their surface area accessible to electrolyte ions and causes a severe diffusion restriction.25,26 In a previous work we observed that highly packed graphene films with a high density of ca. 1.5 g cm−3 can retain a high capacitance value of 268 F cm−3 at a high current density of 10 A g−1 as long as the electrodes have an areal mass loading below 5 mg cm−2.26 In contrast, if the electrode mass loading is increased to values close to those of commercial devices (higher than 10 mg cm−2),27 the supercapacitors experienced a drastic capacitance decay with the increase of the current density. The hindered ion diffusion observed in the graphene-based films can be alleviated by the introduction of wrinkles/curvatures in the graphene layers.28,29 Another simple strategy to prevent restacking of graphene sheets and reduce the diffusion resistance is the intercalation of nanosized spacers. Thus, the use of nanofillers such as carbon black,24,30 carbon nanotubes,26,31,32 carbon spheres,33 carbide-derived carbon nanoparticles34 or carbon onions35 has been reported to improve the electrochemical properties of graphene films. In most of these cases, the mass fraction of the nanospacer required is so high (from 10 to 500 wt%) that it is not possible to achieve a self-standing film and the use of a binder additive is unavoidable.24,31–33 Importantly, the low packing density arising from the use of such high amounts of nanospacers results in a poor performance in volumetric terms, and sometimes also in gravimetric terms, given that the fillers have a lower (or negligible) electrochemical response. Moreover, the electrode mass loading used in these research studies is often very low,24,30–32 which brings along an overestimation of the material's performance.27
Herein we present a simple method for the preparation of a highly packed film composed of hydrothermally reduced graphene oxide (HrGO) and intercalated carbon nanospheres (CNSs) with an apparent density of 1.40 g cm−3. The nanospheres, that were prepared from sustainable precursors, were mixed with graphene oxide and homogeneously dispersed within the self-assembled graphene network during hydrothermal treatment. When tested as self-standing electrodes for supercapacitors, the composite films exhibited high capacitance and an outstanding rate capability, overcoming the high diffusion resistance of its CNS-free counterpart.
Digital pictures of the graphene-based monoliths with different contents of carbon nanospheres as well as the surrounding reaction media are shown in Fig. 1A and B. The liquid medium in which the monolith was immersed was clear, which indicates that all of the carbon nanospheres were successfully inserted into the structure of the self-assembled carbon monolith. The presence of CNSs modified the buoyancy of the hydrogels: the monoliths containing 10 wt% of CNSs sank in the water similarly to those obtained in the absence of CNSs, while the monolith with 50 wt% of CNSs floated in the reaction media. According to this, it can be envisaged that the addition of the CNSs will have a negative impact on the density of the final self-standing electrodes. Indeed, the density of the highly packed films decreased with the increase of the CNS fraction (vide infra). The presence of CNSs also modified the appearance of the solvated monoliths. Fig. 1C shows a digital picture of a graphene-based monolith prepared in the absence of CNSs, which has a cylindrical shape and smooth surface. The addition of carbon spheres distorts the morphology of the monoliths, and this deformation is more evident when using high amounts of CNSs (Fig. 1B).
The solvated state of the as-prepared monoliths endows them with certain plasticity, so that they can be easily processed into dense films by mechanical pressing.38Fig. 2A shows the image of a cross section of a HrGO electrode. The sheets of hydrothermally reduced graphene oxide self-assembled during the hydrothermal reduction form a continuous and interconnected network. Due to the mechanical pressing, these HrGO layers are preferentially oriented in the plane that is perpendicular to the pressing direction. A similar structure was obtained when the graphene oxide was hydrothermally reduced in the presence of the CNSs. As can be seen in Fig. 2B, the CNSs had a bimodal size distribution. The majority of the nanospheres had a small size of 60 to 120 nm, while a small portion of them reached diameters of ca. 500 nm. Fig. 2C and D show the images corresponding to the parallel sections of the HrGO-CNS films containing 10 wt% and 50 wt% of CNSs, respectively. As can be seen in these images, the carbonized nanospheres were homogeneously dispersed within the films. It should be remarked that, even in the film with the highest content of carbon spheres (50 wt%), these were well distributed along the material without aggregating. In contrast, when similar films were prepared using 10 wt% of carbon black as the nanofiller, macroscopic deposits of carbon black agglomerates, segregated from the graphene network, could be easily identified (Fig. 1D and E, the white arrows indicate the deposits of carbon black). The carbonized nanospheres were much better distributed in the hydrogel than the carbon black particles, presumably as a consequence of a higher affinity for the HrGO.
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Fig. 2 SEM images of (A) a cross section of a HrGO electrode, (B) the xylose-derived CNSs, and parallel sections of HrGO-CNS electrodes containing (C) 10 wt% and (D) 50 wt% of CNSs. |
The apparent density of the films was calculated by measuring the weight and volume of disc-like samples. Their apparent density decreased with the insertion of CNSs, from 1.52 g cm−3 in the HrGO film to 1.40, 1.33 and 1.22 g cm−3 in the films containing 10, 25 and 50 wt% of CNSs. This agrees with the aforementioned changes of buoyancy of the solvated hydrogels. We also prepared films out of CNSs and without graphene (90 wt% xylose-based CNSs and 10 wt% PTFE binder), that had a low apparent density of 0.59 g cm−3.
The porous structure of the high-density films was analyzed by N2 physisorption experiments at −196 °C. The N2 adsorption isotherms of HrGO, HrGO-10CNS and HrGO-50CNS are shown in Fig. 3A. At very low relative pressures, the isotherms display a sharp increase in the amount of nitrogen adsorbed. This reveals the presence of microporosity (pores with a size < 2 nm) that can be due to defects or holes within the graphene sheets, as well as small slit-shaped cavities between different graphene layers. The curves corresponding to the CNS-containing samples have a more pronounced slope within the 0.1–0.8 relative pressure range, which is indicative of higher mesopore content in these samples. The pore size distributions, plotted in the inset of Fig. 3A, corroborate that HrGO-10CNS and HrGO-50CNS contain a larger number of mesopores compared to HrGO, and a mesopore size distribution extended to larger pore sizes. At high relative pressures (p/p0 > 0.9), these curves also show a sharp nitrogen uptake due to the existence of large mesopores and/or macropores. Since this feature is not present in the isotherm corresponding to HrGO, the presence of such textural porosity must be due to the voids and channels created between the CNSs and graphene layers. This textural porosity, together with the low density of the CNSs, counts against the packing density of the material. However, as will be explained later, its presence is crucial for their good electrochemical behavior when used as electrodes in supercapacitors. The BET surface area calculated from the isotherm data is 160, 190 and 160 m2 g−1 for HrGO, HrGO-10CNS and HrGO-50CNS, respectively, but these values should be simply taken as an indicator because the films are partially solvated even during the electrochemical testing, and part of the microporosity of these materials might have collapsed due to the evolution of trapped water during the sample degassing.
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Fig. 3 (A) N2 adsorption isotherms and QSDFT pore size distributions (inset) of the high-density films. XRD patterns (B) and Raman spectra (C) obtained for the composite films. |
The microstructure of the composite films was also examined by X-ray diffraction and Raman spectroscopy. The XRD patterns of HrGO-10CNS and HrGO-50CNS are shown in Fig. 3B. Both spectra exhibit a broad and low intensity (002) diffraction peak at 2θ values of ca. 24° and 43°, which indicates that the restacking degree of the graphene sheets achieved during the hydrothermal reduction and subsequent pressing/drying was very low. The Raman spectra of these materials, shown in Fig. 3C, show two characteristic G and D bands at 1593 cm−1 and 1352 cm−1, originating from the first-order scattering of E2g phonons by the graphitic planes and the breathing mode of k-point phonons of the A1g symmetry. These bands relate to the presence of ordered graphitic domains and structural defects in the graphene nanosheets, respectively. The areal ratio of these peaks (AD/AG) was 1.5 for HrGO-10CNS and 1.3 for HrGO-50CNS, respectively. This is consistent with the higher content of nanospheres carbonized at a high temperature, that present small graphitic domains, in HrGO-50CNS.
The values of gravimetric and volumetric capacitance, calculated from the discharge branches recorded at different current densities, are plotted in Fig. 4A and B, respectively. At low current densities, the HrGO electrode exhibited a very high capacitance of 343 F cm−3, that corresponds to a gravimetric capacitance of 225 F g−1. Given the moderate specific surface area calculated for this material, these high capacitance values are attributable to a substantial contribution of pseudocapacitance due to fast redox reactions in the highly functionalized surface of HrGO (oxygen content of 24.7 wt% according to XPS measurements, see Fig. S3†). These electrodes experience a sharp capacitance decay with the increase of the current density (37 F cm−3 at 15.2 A cm−3). The poor conductivity derived from the relatively high oxygen content of the hydrothermally reduced graphene oxide sheets, together with diffusion restrictions within the highly packed carbon matrix, seems to be the reason for this behavior.
Among the HrGO-CNS films, the film containing 10 wt% of CNSs was selected for its electrochemical testing taking into consideration the results previously presented. This low concentration of CNSs seems enough to provide efficient diffusion channels while minimizing the content of carbon spheres, whose electrochemical response is negligible39 (vide infra). Moreover, this film maintains a density of 1.40 g cm−3, which is among the highest reported in the literature for carbon electrode materials.26 As shown before, higher CNS contents lead to lower values of apparent density that would negatively affect the electrochemical behavior of the films in volumetric terms. As can be seen in Fig. 4A and B, the electrochemical response of the composite electrodes differs from that of the HrGO film. The film containing 10 wt% of CNSs exhibited a capacitance of 252 F cm−3 at low current densities, which is lower than that of HrGO but still among the highest reported for carbon materials. The lower capacitance values of HrGO-10CNS at very low current densities are due to the presence of the CNSs that have a poor electrochemical activity due to their low specific area and oxygen content. Galvanostatic charge–discharge experiments using electrodes containing 90 wt% of CNSs and 10 wt% of PTFE binder confirmed the very low capacitance expected for this material (Fig. 4A and B). The HrGO-10CNS electrodes experienced a high capacitance retention of 64% (162 F cm−3) at a high current density of 14 A cm−3. It should be emphasized that this excellent rate capability was achieved despite the use of electrodes with a mass loading typical of commercial devices and their high packing density. Under these testing conditions, the volumetric capacitance of the HrGO-10CNS electrode is ∼5 times higher than that of its CNS-free counterpart.
Fig. 4C and D show the galvanostatic charge–discharge plots at 1 and 10 A g−1, respectively. At 1 A g−1 all of the profiles overlap and have a triangular shape. At the highest current density, the HrGO electrode experiences an abrupt voltage drop at the beginning of the discharge. This voltage drop is notably smaller in the case of the HrGO-CNS film. The ESR values calculated for HrGO and HrGO-10CNS are 2.02 and 0.33 ohm, respectively. As can be deduced from the same plots, the composite electrodes possess a smaller equivalent distributed resistance (EDR). The charge propagation restrictions in the HrGO electrodes arisen from the poor conductivity and impeded ion diffusion are therefore alleviated by the insertion of the nanospacers.26 The improved charge transfer properties and rate capability of the HrGO-CNS electrodes were corroborated by cyclic voltammetry experiments. The voltammograms of the HrGO-10CNS electrodes have a more rectangular shape, especially at a high scan rate of 100 mV s−1 (Fig. 5). Electrochemical impedance spectroscopy measurements were also performed on the symmetric cells (see Fig. S4†). The smaller Warburg regions in the Nyquist plots of the HrGO-CNS electrodes ratify the lower resistance to ion diffusion in these materials.
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Fig. 5 Cyclic voltammograms recorded at a scan rate of (A) 10 mV s−1 and (B) 100 mV s−1 for the symmetric cells built with HrGO and HrGO-10CNS films. |
All these results demonstrate the improved electrochemical performance of the highly packed HrGO films when a small amount of CNSs is homogeneously inserted within the graphene network in situ during the hydrothermal reduction of graphene oxide. A low fraction of CNSs of 10 wt% seems enough to boost the ion diffusion during fast charge/discharge while maintaining high values of volumetric capacitance.
The use of glucose as the precursor for the synthesis of CNSs was also explored. Thus, electrodes with 10 wt% of glucose-derived CNSs were prepared following the same synthetic procedure. As can be seen in Fig. S5†, the capacitance values at a low current density are similar for both films, but the retention of the capacitance at a high current rate is slightly superior in the case of the film containing the xylose-based carbonized spheres. This can be due to the fact that, contrary to the glucose-derived spheres, xylose-based CNSs have a bimodal particle size distribution (see Fig. S1G†) that can be beneficial for fast ion transport. The apparent density measured for the films containing 10 wt% of glucose derived-CNSs is similar to that of HrGO-10CNS: 1.38 and 1.40 g cm−3, respectively. Another aspect to take into account is that xylose degrades under hydrothermal conditions to more aromatic condensed structures than glucose,40 which might enhance the electron transfer properties of the nanofillers.
The high-density electrodes were subjected to thermal treatment in an inert atmosphere in order to evaluate the influence of the exposure to high temperatures on the characteristics and electrochemical response of the electrodes. After the heat treatment at 700 °C, the capacitive behavior of the rGO film strongly worsens compared to that of HrGO (Fig. S6A†). This can be ascribed to the loss of pseudocapacitance and wettability provided by the oxygen functionalities of HrGO, and also to the loss of trapped water molecules intercalated between graphene layers.16 The loss of this solvated state facilitates a high degree of restacking upon thermal treatment at high temperatures. SEM observations on the carbonized electrodes revealed that the CNSs migrated during the high temperature treatment and formed clusters of agglomerated spheres, leaving graphene domains devoid of carbon spheres (Fig. S6B†). Insertion of a small amount of CNSs into the highly packed solvated HrGO network is therefore a good strategy to improve the charge transfer properties of the HrGO films and to reduce the ion diffusion resistance maintaining its self-standing nature and allowing the preparation of binder-free electrodes.
Ragone plots comparing the gravimetric and volumetric energy and power densities of the HrGO and HrGO-10CNS highly packed films are shown in Fig. 6. At slow discharge, HrGO achieved an energy density value of 14.2 W h dm−3, but this value decays rapidly when high power is demanded. Thus, at a power of 3.07 kW dm−3, the energy density provided by this material was 1.02 W h dm−3. A much higher energy was obtained at a high power demand for the HrGO-10CNS film, which supplied 6.67 W h dm−3 at 3.81 kW dm−3, around 7 times higher than that of the CNS-free film. These values are higher than those of other aqueous supercapacitors based on commercial porous carbon,16 MOF-derived porous carbons,41 hierarchical porous carbons42 and N-doped carbon nanofibers,43 being slightly surpassed by the porous monolithic graphene reported by Tao et al.16 and by the high density CNT-reduced graphene oxide films.26
Finally, the electrochemical stability of the HrGO-10CNS electrodes upon long cycling at 5 A g−1 was confirmed, and the cell retained 92% of its initial capacitance after 5000 cycles of charge–discharge (Fig. 7). The long term stability of this composite film was better than that of the CNS-free HrGO film, which, when cycled under the same conditions, retained 84.4% of its initial capacitance after 5000 charge–discharge cycles.
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Fig. 7 Long cycling stability of the symmetric supercapacitors built with HrGO-10CNS and HrGO electrodes. Charge–discharge cycles were run at a current density of 5 A g−1. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ta12050a |
This journal is © The Royal Society of Chemistry 2019 |