A bioinspired hybrid membrane with wettability and topology anisotropy for highly efficient fog collection

Rongjun Hu ab, Nü Wang a, Lanlan Hou a, Zhimin Cui a, Jingchong Liu a, Dianming Li a, Qingzhong Li c, Hailong Zhang b and Yong Zhao *a
aKey Laboratory of Bioinspired Smart Interfacial Science and Technology of Ministry of Education, Beijing Key Laboratory of Bioinspired Energy Materials and Devices, School of Chemistry, Beijing Advanced Innovation Center for Biomedical Engineering, Beihang University, Beijing, 100191, P. R. China. E-mail: zhaoyong@buaa.edu.cn
bState Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing, 100083, P. R. China
cCollege of Chemistry and Chemical Engineering, Yantai University, Shandong 264005, P. R. China

Received 5th November 2018 , Accepted 27th November 2018

First published on 28th November 2018


Abstract

Inspired by the asymmetric microgeometry of cactus spines and the alternate hydrophobic/hydrophilic micropattern of a desert beetle's back, we designed a hybrid membrane with asymmetric microtopology and anisotropic wettability that achieved highly efficient fog collection.


Freshwater scarcity is threating sustainable economic development and ecological security all over the world.1–3 Although some methods, such as wastewater recycling4 and seawater desalination,5,6 have been proposed to solve the global water crisis, these technologies are still costly and technically complicated. Fog consists of a huge amount of tiny water droplets suspended in the atmosphere and constitutes nearly 10% of all fresh water on the earth.7 Thus, the collection of fog water from the air may be a promising low-cost and lower environmental impact choice to acquire freshwater. In nature, some drought-resistant plants and animals have evolved extraordinary fog-collecting capabilities to satisfy their water requirements.8 For example, Namib desert beetles can survive in a drought environment by harvesting morning fog using alternate hydrophobic and hydrophilic microbumps on their backs.9 Spider silk is also a good fog collection material because it has a special periodic spindle-knot structure, which generates a Laplace pressure difference to transport and collect fog droplets.10 This asymmetric geometric strategy is also discovered in cactuses, which can collect fog water using their conical spines.11

It has been realized that bio-surfaces mainly adopt two strategies to collect fog water, including alternate micropatterns with anisotropic wettability or asymmetric conical microgeometry. The cooperation of these physical or chemical anisotropies results in nonequilibrium forces, such as a wettability gradient or Laplace pressure difference, which are favorable to overcome the surface contact angle hysteresis of water and accelerate droplet transportation and accumulation for highly efficient fog harvesting.12–20 Inspired by these natural creatures, scientists have proposed various biomimetic protocols for fabricating artificial fog collection materials. For example, cactus-inspired artificial conical spines,21–27 artificial spider silks with spindle-knot structures28–33 and alternate hydrophobic/hydrophilic surfaces like a desert beetle's back34–37 have been fabricated for fog collection.

Although scientists have made significant progress in understanding the fog collection mechanism of biological fog-collecting surfaces, artificial collection of fog water in a highly efficient way is still immature thus far. It is known that the unit area (or length) fog collection efficiency of bio-surfaces is rather high and is able to satisfy their self-requirement,9,11 but the absolute area (or length) of individual bio-surfaces is quite limited because of the small size of natural organisms. How to achieve highly efficient, large-area and low-cost fog collection is still a great challenge.

Herein, learning from the asymmetric microgeometry of cactus spines and the alternate hydrophobic/hydrophilic micropattern of a desert beetle's back, we designed a hybrid membrane with asymmetric microtopology and anisotropic wettability that achieved highly efficient fog collection. The anisotropic hybrid membrane was composed of a hydrophilic nanoneedle layer and a hydrophobic nanofiber layer; this asymmetric topology induces a Laplace pressure difference and the alternate hydrophobicity/hydrophilicity induces a surface energy gradient, which play synergistic roles in improving the fog collection performance. This topology/wettability binary cooperative strategy results in highly efficient fog collection and is greatly promising for relieving agricultural and societal water scarcity.

The hybrid membrane with wettability and topology anisotropy was composed of a hydrophilic nanoneedle mesh and a hydrophobic nanofiber network layer, which was fabricated by a simple electrospinning and electrochemical oxidation method. The fabrication process is illustrated in Fig. 1a. Firstly, a layer of poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) nanofibers (PNFs)38,39 was electrospun onto a copper (Cu) mesh. Then, the Cu mesh covered with PNFs was electrochemically anodized and a layer of Cu(OH)2 nanoneedles (CNNs) grew up from the Cu mesh wire surface.40 These CNNs pierced through the PNF network, which formed a hybrid membrane41–44 with a CNN/PNF interleaving structure. Fig. 1b shows a scanning electron microscopy (SEM) image of the Cu mesh covered by PNFs. The pristine Cu mesh exhibits a smooth wire surface with an average pore size of about 75 μm (inset of Fig. 1b). After electrospinning, a layer of PNFs randomly distributed on the Cu mesh. Then, the Cu mesh covered with PNFs was put into an electrochemical cell for anodization in KOH solution at 100 mA current. After anodization, a layer of dense CNNs grew from the Cu mesh wires and pierced through the pores of the PNF network as the anodization time was prolonged (Fig. 1c–e). Therefore, an interleaving topology of CNNs/PNFs was formed, which was further confirmed by the sectional images cut by a focused ion beam (FIB) (Fig. 1f and g). X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) results indicate that the CNNs are orthorhombic-phase Cu(OH)2 nanocrystals (JCPDS card no. 13-420) (Fig. S1 and S2, ESI). The length of the CNNs exhibited linear growth from ∼2.2 μm (50 s) to ∼12.4 μm (700 s) with increasing anodization time (Fig. 1l and S3, ESI). Correspondingly, the pore size of the anodized Cu meshes decreased from ∼75 μm to ∼50 μm as the anodization time increased from 0 s to 700 s (Fig. S4, ESI). It is noted that anodization times over 700 s are not discussed because the CNN growth became inordinate and some dissociated Cu(OH)2 sediments adhered onto the PNFs (Fig. S5, ESI). These results demonstrate that a CNN and PNF hybrid membrane with an interleaving topology could be fabricated by a simple electrospinning and subsequent anodization method.


image file: c8ta10615k-f1.tif
Fig. 1 (a) Fabrication scheme of the hybrid membrane with wettability and topology anisotropy. Firstly, a layer of PVDF-HFP nanofibers (PNFs) is electrospun on Cu mesh. Then, Cu(OH)2 nanoneedles (CNNs) grow up from the Cu mesh and pierce through the PNF network through anodization. (b) SEM image of the pristine Cu mesh covered by the PNF network; the inset is the pristine Cu mesh. (c and d) The CNN/PNF hybrid membrane. (e–g) Top and cross-sectional view of the hybrid membrane with an interleaving topology of CNNs/PNFs. (h–k) The contact angle (CA) of (h) the PNF membrane (141.3 ± 1.3°), (i) the pristine Cu mesh covered with the PNF membrane (140.7 ± 4.7°), (j) the CNN mesh (anodization time 600 s) (∼0°), and (k) the CNN/PNF hybrid membrane (anodization time 600 s, electrospinning time 5 min) (∼0°). (l) The CNN length increases with anodization time. (m) The water infiltration time decreases with increasing anodization time (CNN length). (n) The water infiltration time increases with increasing electrospinning time (PNF density).

Besides the CNN/PNF interleaving topology, the hybrid membrane also shows anisotropic wettability. The PNF network and pristine Cu mesh with PNFs, and the Cu(OH)2 mesh and the CNN/PNF hybrid membrane showed high hydrophobicity (141.3 ± 1.3° and 140.7 ± 4.7°) and hydrophilicity (∼0°), respectively (Fig. 1h–k). Meanwhile, for the hybrid membrane, the wetting behaviour was influenced by the length of the CNNs as well as the PNF density. Firstly, the infiltration time of the hybrid membrane decreased from 560 to 93 ms with increasing anodization time from 100 s to 700 s (fixed electrospinning time of 5 minutes) (Fig. 1m and S6, ESI). Secondly, the infiltration time increased from 31 to 217 ms when the electrospinning time was increased from 0 to 7 minutes (fixed anodization time of 600 s) (Fig. 1n and S7, ESI). The critical thickness of the electrospun membrane for effective droplet penetration was ∼2.6 μm when the electrospinning time was 7 minutes. If the electrospinning time was longer than 7 minutes, water could not infiltrate the hybrid membrane (Fig. S8, ESI). This is because the PNFs became so overcrowded that CNNs were not able to grow out of the PNF network due to the very small and winding pores (Fig. S9 and S10, ESI). These results demonstrated that the water infiltration rate could be tuned by regulating the structural parameters of the CNNs and PNFs. The hybrid structures with appropriate anisotropic wettability would significantly impact the performance of fog collection.

The fog collection process of the as-fabricated hybrid membrane is shown in Fig. 2. When the hybrid membrane was in a foggy environment, the fog droplets that encountered the membrane would be collected and experience several stages including droplet capture, growth, coalescence, directional transportation and collection. Fig. 2a and b are real processes of fog collection recorded by a stereomicroscope with a high-speed camera (for the dynamic phenomenon, see ESI Video). Firstly, fog droplets randomly encountered the membrane and were captured by the surface. Then, two contact modes occurred. One was that the fog droplets contacted the CNN/PNF interleaving area, where the CNNs pierced out of the PNF network. Owing to the hydrophilicity of the CNNs, the droplets were directly and rapidly absorbed into the underlying mesh within 40 ms (Fig. 2a). The other case was that the droplets were captured on the vacant area of the mesh pores where only suspending PNFs existed (Fig. 2b). Then, smaller fog droplets on the PNFs grew up and coalesced into a larger water drop if they met. Once the margin of the growing larger drop contacted the CNNs, it would immediately be absorbed into the CNN mesh due to hydrophilic capillary force (Fig. 2b). With an increasing amount of absorbed water, the CNN mesh would be completely wetted and form a continuous water film underneath the hydrophobic PNF network. After formation of the water film, the fog collection process became steady and the fog droplets that contacted the membrane would be continuously and directionally transported from the hydrophobic PNF side to the hydrophilic CNN mesh side (Fig. S11, ESI). Nevertheless, the droplets were hard to observe with an optical microscope after the water film formed because the contrast of the droplets and the water film was very weak. In order to more clearly monitor the fog droplet directional transportation process after the formation of a water film, we further observed the dynamic transportation process in an ESEM (Fig. 2c). The ESEM could provide a saturated vapour atmosphere with relatively low temperature, such that the water vapour would condense into tiny droplets on the membrane surface. Although a water film existed underneath the PNF network, the PNFs and the piercing-through CNNs were still exposed rather than submerged due to the hydrophobic confinement effect of the PNF network (Fig. S11, ESI). These exposed CNNs and PNFs enlarged the windward area, which could effectively improve the fog capture chances in a real environment. It was seen that condensed water droplets firstly appeared on PNFs I–VI. Very like the two modes that Fig. 2a and b indicated, these growing droplets were either directly absorbed (I, V and VI) or coalesced with neighboring droplets and then absorbed (II, III and IV). It is noted that this water droplet condensation process (Fig. 2c) was much slower than directly foggy airflow (Fig. 2a and b), which resulted in the time scale difference. The above results demonstrated that the hybrid membrane with hydrophilic CNN and hydrophobic PNF interleaving structures could continuously capture, directionally transport and collect fog droplets.


image file: c8ta10615k-f2.tif
Fig. 2 Fog collection dynamic process of the CNN/PNF hybrid membrane. (a and b) Optical images of the droplet capture, growth, coalescence, directional transportation and collection process of the hybrid membrane in a foggy environment. (a) A small fog droplet at the CNN/PNF interleaving area is directly absorbed and transported from the PNF side to the CNN side. (b) Fog droplets on suspending PNFs in the vacant area of the mesh pores grow up and coalesce into a larger drop. Once the growing drop margin touches the CNNs, it will be directionally transported to the CNN side. (c) ESEM images of the droplet condensation and transportation process in a saturated water vapour atmosphere. The condensed droplets on the PNFs are transported to the CNN side once the growing droplets contact the water film or the CNNs. Droplets I, V and VI are directly absorbed and droplets II, III and IV grow and coalesce with their neighbours and then are absorbed.

According to the structural features and fog collection phenomenon, the mechanism of directional fog collection of the hybrid membrane was proposed. When a foggy airflow encountered the hybrid membrane, the tiny fog droplets would randomly be captured by either the CNNs or PNFs. According to the Kelvin equation:45

 
image file: c8ta10615k-t1.tif(1)
where p is the vapour pressure of water droplets with radius r at temperature T, p0 is the vapor pressure of bulk water at the same temperature, Vm is the molar volume of water, R is the gas constant, and γ is the surface tension of water. It is seen that the actual vapour pressure of the fog droplets (normally microns to tens of microns) is much higher than the saturated vapour pressure of bulk water. Therefore, the captured fog droplets would rapidly evaporate again rather than be collected (ESI Video). This is the reason why common surfaces cannot be used for fog collection, because the capture and evaporation rates of tiny fog droplets are almost the same. The transformation of the Kelvin equation also tells us that the larger the drop radius, the lower the saturated vapour pressure:
 
image file: c8ta10615k-t2.tif(2)
where pr1 and pr2 are the vapour pressure of the different drops at temperature T, r1 and r2 are the radii of the different drops, and γ, M, ρ and R are the surface tension, molar mass, density of water and gas constant, respectively. Therefore, the mission of a fog collection material is to coalesce tiny droplets into larger water drops (increase of r) and further into usable bulk water (r → ∞) as soon as possible. The proposed hybrid membrane could successfully achieve this goal because the alternate structure of hydrophilic CNNs and hydrophobic PNFs can rapidly, highly-efficiently and continuously accumulate and collect fog droplets to form a water film. Fig. 3 shows the schematic mechanism of the fog droplet capture, growth, coalescence, directional transportation and collection process. When fog droplets encounter the hybrid membrane, they randomly contact either the hydrophilic CNNs or hydrophobic PNFs. If the fog droplets contact the hydrophilic CNNs, they will be immediately absorbed into the mesh due to the capillary force. However, if they contact the hydrophobic PNFs, they firstly attach onto the PNFs, then grow and coalesce with neighboring droplets, forming larger droplets (Fig. 3a and b). The droplets on the fibers continuously grow and eventually contact the CNNs. Then, the droplets will be transported from the tip to the base of the CNNs due to the effect of the Laplace pressure difference F1 and F2:25,46–48
 
image file: c8ta10615k-t3.tif(3)
 
image file: c8ta10615k-t4.tif(4)
here, F1 and F2 are the one nanoneedle model (Fig. 3e) and nanoneedle cluster model (Fig. 3f), where Ra and Rb are the local radius of the nanoneedle at two opposite sides of the droplet, and ra and rb represent the transverse radius at the two opposite menisci, respectively, and S1 and S2 are the areas of the regions where CNNs are covered by water. The Laplace pressure in the high curvature region of the droplet (small radius Ra, ra) is larger than that in the low curvature region (large radius Rb, rb). Therefore, the resultant unbalanced Laplace pressure causes the droplet to move directionally towards the base site of the nanoneedle wedge. With continuous transportation of fog droplets, they will be accumulated and spread into a thin water film on the Cu(OH)2 mesh side. Once the water film forms, the subsequent fog droplets that contact the wetted membrane will be directly captured and transported by the CNNs or merge with the water film. Then, a steady fog collecting state is achieved only if it is in a foggy surrounding. An outstanding advantage of the hydrophobic/hydrophilic hybrid membrane lies in that the collected fog water can only be unidirectionally transported from the hydrophobic PNF side to the hydrophilic CNN side, while transportation in the opposite direction is inhibited. This is because the collected water cannot pass through the micropores of the hydrophobic PNF network owing to the opposite Laplace force (F1 and F2) and the critical Pintrusion (Fig. S12, ESI):49,50
 
image file: c8ta10615k-t5.tif(5)
where D is the pore size of the PNF network, and θ is the water contact angle of the hydrophobic fibrous film. This unidirectional transportation property could effectively reduce the water loss resulting from backstreaming. In other words, fog droplets can be continuously captured, grown, coalesced, unidirectionally transported and collected by the hybrid membrane, attributed to a binary cooperation effect of the hydrophilic CNN and hydrophobic PNF network.


image file: c8ta10615k-f3.tif
Fig. 3 Mechanism of the fog droplet capture, growth, coalescence, directional transportation and collection process of the hybrid membrane. (a) The hybrid membrane is in a foggy environment and numerous fog droplets randomly encounter the membrane. (b and c) Droplet growth, coalescence and directional transportation from the PNF side to the CNN side. (d) A water film forms on the CNN side and the fog collection process continuously proceeds. (e and f) Detailed contact modes of (b) where droplets grow and then contact either one nanoneedle or a nanoneedle cluster. (e) When the growing fog droplet (or coalesced droplet) contacts one nanoneedle, the droplet will be directly absorbed to the CNN side due to the conical geometry, which induces a Laplace pressure difference (F1). (f) If the fog droplet contacts a nanoneedle cluster (simplified as two nanoneedles), the nanoneedle wedge also results in a Laplace pressure difference (F2). As a result, fog droplets are directionally transported from the tip to the base of the nanoneedles.

The above analysis demonstrates that the hydrophobic/hydrophilic hybrid membrane can realize efficient unidirectional fog collection. Then, we further investigated the impact of the structural configuration to the fog collection performance. The CNN/PNF hybrid membrane was vertically fixed on a slotted mould, which was used to characterize the unidirectional transportation property and fog collection performance (Fig. 4a). When fog was blown onto the hybrid membrane, it was seen that water was always collected and transported from the hydrophobic PNF side to the hydrophilic CNN side, and not vice versa. Then, we studied the fog collection performance of the hybrid membrane with different structures. Firstly, the unidirectional fog collection ability was impacted by the configuration of the CNNs. In this case, we fixed the electrospinning time at 5 minutes and studied the relationship between the CNN structure and fog collection efficiency. It is seen that the fog collection efficiency firstly increased and then decreased with increasing anodization time from 0 to 700 s (Fig. 4b and c). When the anodization time was 0–50 s, no water was directionally collected on the hydrophilic mesh side because the Cu(OH)2 crystals were too small to pierce through the hydrophobic PNF network. In this case, the fog droplets were almost completely intercepted by the hydrophobic PNFs and no water was obtained. If the anodization time was increased from 100 s to 600 s, the CNNs grew longer and longer and gradually pierced through the PNF network, and then the hydrophilic/hydrophobic alternate configuration formed. As a result, evident directional fog collection was achieved and the collection efficiency increased from 0.108 g min−1 cm−2 (100 s) to 0.116 g min−1 cm−2 (600 s). But this increasing efficiency trend dropped dramatically once the anodization time was over 700 s. This is because a longer anodization time resulted in overgrowth of the CNNs such that a number of secondary Cu(OH)2 nanocrystals pervaded and attached onto the hydrophobic PNFs (Fig. S5, ESI). Thus, the hydrophobicity of the PNFs decreased and directional transportation was disabled.


image file: c8ta10615k-f4.tif
Fig. 4 The unidirectional fog collection performance of the hybrid membrane. (a) Scheme and real image showing the unidirectional fog transportation property of the hybrid membrane. Fog droplets can be transported from the hydrophobic PNF side to the hydrophilic CNN side, while they will be blocked in the opposite direction (paper is dyed by CuSO4 to indicate water). (b) Fog collection amount and (c) fog collection efficiency of the hybrid membrane with increasing anodization time. They firstly increase and then decrease. (d) Fog collection amount and (e) fog collection efficiency also firstly increase and then decrease with increasing electrospinning time. The hybrid membrane could realize the highest fog collection efficiency when the anodization time was 600 s and the electrospinning time was 5 minutes.

Besides the configuration of the CNNs, the influence of the hydrophobic PNF density was also studied through tuning the electrospinning time (fixed anodization time of 600 s) (Fig. 4d and e). It is seen that the directional fog collection efficiency also rose at first and then decreased. CNN mesh alone without the PNFs could not achieve directional transportation of fog water. When the electrospinning time was increased from 1 to 3 minutes, a very sparse PNF network with relative larger pores formed on the Cu(OH)2 mesh. Then, directional fog transportation and collection was achieved. On further prolonging the electrospinning time to 5 minutes, a thin layer of PNF network with appropriate smaller pores formed and abundant CNNs protruded out from the interweaved network pores. This hybrid membrane with an alternate hydrophobic PNF/hydrophilic CNN interleaving structure exhibited the highest directional fog collection efficiency of 0.116 g min−1 cm−2. When the pore size of the network was further decreased through extending the electrospinning time to 7 minutes, the fog collection performance fell to 0.110 g min−1 cm−2 because there were less CNNs protruding out of the fiber network. If the electrospinning time was beyond 7 minutes, the PNF network became so dense that no CNNs could pierce through the network pores and be exposed (Fig. S10, ESI). As a result, the directional fog collection capability decayed because the fog airflow facing the hydrophobic PNF side could not contact the hydrophilic CNNs. Therefore, the hybrid membrane with construction parameters of an anodization time of 600 s and an electrospinning time of 5 minutes was chosen in consideration of the optimized directional fog-collection performance. This performance (0.116 g min−1 cm−2) ranks rather highly in comparison to reported results (Fig. S13, ESI).

The most crucial requirement of fog collection materials is in agriculture. Therefore, we designed a simulated greenhouse to test the fog collecting and irrigating applicability of the as-fabricated hydrophilic CNN/hydrophobic PNF hybrid membrane (Fig. 5). Mint was selected as a model plant because it is a plant that is cultivated worldwide and is easy to farm with sufficient water. We made several identical transparent glass chambers (30 × 30 × 30 cm3) with a small window (4.5 × 6.0 cm2) in each chamber, which served as mini greenhouses. Then, five control experiments of mint cultivation were parallelly conducted. They were (c1) blank open window, (c2) hydrophilic CNN mesh window (without hydrophobic PNFs), (c3) and (c4) as-fabricated hydrophilic CNN/hydrophobic PNF hybrid membranes with the hydrophobic PNF side inward and outward, respectively, and (c5) normal irrigation sample. For samples c1–c4, no water was supplied, except for fog wind which was provided for half an hour every two days to simulate the morning fog environment. For c1 with an open window, the fog was directly blown into the chamber, but fog water could not be obtained by the roots of the mint. For c2 with only the CNN mesh, again, no water could be obtained by the mint due to the absence of directional fog collection ability. For c3, the mint could again not collect water because the hydrophobic PNFs were on the inward side of the window. It is seen that the mint plants grown in chambers c1–c3 were all dry and dead after 5 days because no fog water was collected. As for c4, abundant water was directly collected every two days and the mint grew very well. It is seen that c4 had no observable difference compared to the normally irrigated c5 sample, which shows that the as-fabricated hybrid membrane is very competent at fog collection for irrigating plants. A side benefit of the hybrid membrane is that the micropores bestow the mini greenhouse with a breathable property, which is important for maintaining a suitable cultivation microenvironment with appropriate gas concentrations and humidity.


image file: c8ta10615k-f5.tif
Fig. 5 Hybrid membrane fog harvesting system for irrigating plants (mint). (a and b) A cubic chamber that simulates a greenhouse is designed for fog collection and plant irrigation. The hybrid membrane is mounted onto a slotted window of the chamber. The collected water irrigates the mint plants through the flume. (c) Control experiments of mints in different irrigation environments: (c1–c4) the mints cultivated in chambers without water irrigation. (c1) Blank window; (c2) hydrophilic CNN mesh window (without hydrophobic PNFs); (c3) the CNN/PNF hybrid membrane with the hydrophobic PNF side inward; (c4) the CNN/PNF hybrid membrane with the hydrophobic PNF side outward. (c5) Normally irrigated mint. It is seen that the mint plants in chambers c1–c3 are all dry and dead while the mint plants in chambers c4 and c5 are alive and well.

Conclusions

Inspired by natural fog-collecting surfaces, such as a desert beetle's back and cactus spines, we designed a hybrid membrane with both wettability and topology anisotropy, which exhibited excellent unidirectional fog collection capability. The hybrid membrane consists of a hydrophilic CNN and hydrophobic PNF alternate structure that is fabricated by a simple electrospinning and anodization method. Owing to its special wettability and topology anisotropy, the hybrid membrane provided a cooperative mechanism of fog droplet capture, growth, coalescence, directional transportation and collection. Actual plant cultivation experiments demonstrated that the hybrid membrane could collect sufficient fog water for normal irrigation requirements of plants in foggy areas. By virtue of the outstanding fog collection capability, low material costs and simple manufacturing procedures, this hybrid membrane should be a competitive candidate for relieving the global freshwater shortage crisis in drought areas.

Materials and methods

Materials

Copper mesh (200 mesh number, Huaxin Hardware Screen Factory, China), poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP, Mw ∼ 400[thin space (1/6-em)]000, Sigma-Aldrich), dimethylacetamide (DMAc), acetone, ethanol, and potassium hydroxide (KOH) (A.R., Beijing Chemical Works, China) were used without further treatment.

Fabrication of the hybrid membrane

Copper mesh was ultrasonically cleaned in acetone, ethanol, and distilled water, successively, to remove contaminants. PVDF-HFP was dissolved in solvent (acetone/DMAc, 7[thin space (1/6-em)]:[thin space (1/6-em)]3 w/w) to form a 15% spinning solution. The copper mesh was attached onto the drum collector (radius 13.5 cm) surface of an electrospinning instrument. The distance between the electrospun needle tip and the rolling drum collector was 25 cm, the voltage was set at 25 kV, and the rolling speed was 200 rpm. After electrospinning, the copper mesh/nanofiber composite membrane was pre-wetted with ethanol and then put into an aqueous solute of 2 M KOH at ambient temperature to execute electrochemical oxidation at 100 mA (CHI660E, CH Instruments Ins.).

Measurement of the unidirectional fog collection of the hybrid membrane

The hybrid membranes (3.5 × 4.0 cm2) were vertically fixed on a slotted mould to characterize their unidirectional transportation properties and fog collection performance. The fog flow velocity was 7.262 g min−1 cm−2 provided by a humidifier.

Characterization

The surface structure of the hybrid membrane was characterized by environmental scanning electron microscopy (Quanta 250FEG, FEI). The copper mesh and anodized mesh were characterized by XRD (XRD-6000, Shimadzu). The contact angles were measured with an optical contact angle measuring device (JC2000D3M, Powereach) at ambient temperature. A high-speed camera (I-speed 3 series, Olympus) was used for observing the water droplet (∼4 μL) dynamic infiltration process on the hybrid membrane. A stereomicroscope (AZ100, Nikon) and environmental scanning electron microscopy (Quanta 200FEG, FEI) were used for observing the fog droplet collection dynamic process on the hybrid membrane. A section of the membrane was cut and observed by focused ion beam (FIB) (Auriga, Zeiss). A temperature humidity meter (TM-184, Tenmars) was used for measuring the humidity.

Conflicts of interest

There are no conflicts to declare.

Acknowledgements

The authors acknowledge the National Natural Science Foundation of China (NSFC) (Grant No. 21774005, 21433012, 21374001, and 51871014), the National Natural Science Foundation for Outstanding Youth Foundation, the Fundamental Research Funds for the Central Universities, the National Program for Support of Top-notch Young Professionals, and the 111 project (Grant No. B14009).

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Footnotes

Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ta10615k
Rongjun Hu and Nü Wang contributed equally to this work.

This journal is © The Royal Society of Chemistry 2019