Xinxiu Wu‡
a,
Fangfang Niu‡b,
Ao Zhonga,
Fei Hanc,
Yun Chend,
Jinhui Li*a,
Guoping Zhang
*a,
Rong Sun
a and
Ching-Ping Wonge
aThe Shenzhen International Innovation Institutes of Advanced Electronic Materials, Shenzhen Institutes of Advanced Technology, Chinese Academy of Sciences, Shenzhen 518055, China. E-mail: jh.li@siat.ac.cn; gp.zhang@siat.ac.cn
bKey Laboratory of Optoelectronic Devices and Systems of Ministry of Education and Guangdong Province, College of Physics and Optoelectronic Engineering, Shenzhen University, Shenzhen 518060, China
cAcademy for Engineering and Technology, Fudan University, Shanghai 200433, China
dState Key Laboratory of Precision Electronic Manufacturing Technology and Equipment, Guangdong University of Technology, Guangzhou, 510006, China
eSchool of Materials Science and Engineering, Georgia Institute of Technology, Atlanta 30332, Georgia, USA
First published on 4th December 2019
Flexible strain sensors possess a great potential for applications in wearable electronic devices for human motion detection, health monitoring, implantable medical devices and so on. However, the development of highly sensitive strain sensors remains a challenge in the field of wearable electronics. Herein, we prepared a highly sensitive strain sensor, which was composed of a three-dimensional reduced graphene oxide foam decorated with silver nanoparticles (Ag NPs) to enhance the conductivity. Then, half-cured polydimethylsiloxane was employed to get a special “hollow packaged” structure. Thanks to the synergistic conductive effect of Ag NPs and the reduced graphene oxide flakes as well as the special “hollow packaged” structure, the as-prepared flexible strain sensor not only possessed a dramatic gauge factor of 1588 (at 50% sensing strain), but also exhibited high stability in 500 cycles of 30% strain. The mechanism of the enhancement of the sensitivity with the special “hollow packaged” structure was discussed as well. Meanwhile, the detection of the bending and rotation of wrists and the bending of fingers and arms was demonstrated, showing attractiveness in human motion detection.
Flexible strain sensors in wearable devices for human motion detection need to meet the following requirements: flexibility, stretchability, biocompatibility, high sensitivity, high durability, rapid response, and so on.6,7 In addition, the resistance of most sensors varies due to the change in conductive paths. Basically, there are two typical ways to increase the sensitivity of these sensors.8 First, the conductive materials have been designed as porous structures, for example, 3D graphene foams or porous elastomer polymers coated with conductive nano-materials.9 Due to these porous structures, the sensors can generate more variations in conductive paths, thereby increasing the resistance change and sensitivity more significantly. Second, microstructures are fabricated on the contact surfaces of the conductive paths.10 For example, cracks change due to the simultaneous changes in body resistance and contact resistance, and the sensitivity of the sensor can be significantly improved. Prospective strain sensors combine multi-dimensional conductive materials to form a conductive network, which include metal particles, carbon black,11 carbon nanotubes,12 silver nanowires, and graphene.13
Graphene is an atomic-scale, thin, two-dimensional hexagonal honeycomb material.14 Its mechanical stiffness, strength and elasticity, electrical conductivity and thermal conductivity are noteworthy.15,16 In addition, due to the flexibility and biocompatibility, graphene can be a promising material for high-performance, multifunctional wearable electronics and biomedical applications.17,18 However, the application of graphene in practical wearable electronics is challenging due to its electrical properties under high tensile conditions.7,15,19 Chen et al. manufactured 3D interconnected graphene networks by chemical vapor deposition, embedding these networks in a polydimethylsiloxane (PDMS) matrix to produce strain sensors capable of withstanding tensile strains up to 95% and providing a gauge factor of 2.20 Based on Chen's work, a layer of polyethylene terephthalate (PET) was introduced to form a double-layered graphene foam/PDMS-PET composite material, and its bending sensitivity was increased by a factor of 6. After the 3D graphene foam was made into small fragments of 200–300 μm, a sensitivity factor of 15–29 or even higher was obtained at 70% strain.21 Our group reported a 3D graphene foam formed by the reduction and self-assembly of graphene oxide, which was then infiltrated with PDMS to obtain a sensitivity factor of 98.66 at 5% strain and a sensitivity factor of 47.74 at 20% strain.22 However, none of these graphene-polymer composites exhibited a large working strain range and high sensitivity at the same time, which is essential for fine and coarse motion detection.
The combination of metal nanoparticles and graphene has been employed in the applications of flexible sensors, chemical sensors, fuel cells, catalysts, etc.23,24 As a kind of zero-dimensional nano-material, Ag nanoparticles (Ag NPs) have many advantages, like a simple preparation process and excellent electrical properties, which can improve the performance of electronic devices through decoration.25 Therefore, more and more attention has been paid to Ag NPs. Zhang et al.26 reported an efficient, simple and repeatable piezoresistive sensor based on a carbon nanotube@silver nanoparticle (CNT@AgNP) homogeneous 3D hybrid network. Highly elastic, sensitive and wearable sensors were obtained by using the porous structure of a sponge and the synergistic effect of CNTs/Ag NPs. Yang et al. developed a Ag NP (Ag nanoparticle)-bridged graphene strain sensor. Ag NPs served as a bridge connecting the self-overlapping graphene sheets, which endowed the sensor with high sensitivity of 475 at the strain of 14.5%.27 Our group invented a high-sensitivity, stretchable and conductive strain sensor with a sensitivity of 107 at 120% strain. This high sensitivity was due to the dual synergistic effect of designing fragmentized graphene sponge structures and Ag NPs.28
Based on the above-mentioned considerations, we designed a novel strain sensor, which was composed of a three-dimensional graphene foam decorated with Ag NPs and packaged with PDMS. The graphene foam decorated with Ag NPs (GF/Ag) was prepared by a two-step reduction method and then encapsulated with two semi-cured PDMS matrixes. The obtained strain sensors possessed a special “hollow packaged” structure with high sensitivity and stability for high-performance wearable strain sensors.
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Fig. 1 (a) Preparation process of GF/Ag composites, (b) preparation of GF/Ag/PDMS strain sensors, (c) photographs of GF/Ag/PDMS sensors, (d) photographs of GF/Ag/PDMS sensors at a strain of 30%. |
The morphological changes of GO, GF and GF/Ag composites were observed using SEM images at first. It can be seen from Fig. S1† that the GO sheet is relatively smooth. An aqueous solution containing only GO was reduced by ascorbic acid, and there were no nanoparticles on the wrinkled GF sheets (Fig. S1b†). GF showed a 3D porous structure, as exhibited in Fig. S1c.† Moreover, with the addition of AgNO3, lots of Ag NPs were attached to GO flakes after reduction with anhydrous ethanol, as shown in Fig. 2. Fig. S2a† shows the mapping of GO decorated with Ag NPs. From the energy spectrum, we can also see that Ag nanoparticles have actually grown on the GO flakes, as shown in Fig. S2b.†
As shown in Fig. 3, the SEM images of the GF/Ag composites having four different ratios at different magnifications prove that the larger the proportion of silver nitrate added, the more the silver particles on GF. The EDS diagrams of the four proportions of the GF/Ag composites are shown in Fig. S3,† and all of them prove the existence of silver particles. Fig. 3g and h show the SEM images of the inner part of GF/Ag-4 at different magnifications. At a ratio of 5:
1, more uniform Ag NPs can also be obtained in the inner part of GF/Ag-4. However, the mapping diagram of the bottom of GF/Ag-4 (Fig. S4a†) shows that silver is indeed agglomerated, which means that Ag NPs are in excess for the graphene foam. Moreover, the energy spectrum (Fig. S4b†) shows that the aggregated material on the graphene sheets is silver. The bottom of GF/Ag-4 is agglomerated with a lot of silver, which means that the amount of silver nitrate should not be too large.
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Fig. 3 SEM images of (a and b) GF/Ag-1, (c and d) GF/Ag-2, (e and f) GF/Ag-3, and (g and h) GF/Ag-4 at different magnifications. |
Then, the chemical conditions of the as-prepared GF/Ag composites were checked by FTIR at first, as shown in Fig. 4a. The broad peak at 3390 cm−1 in the FTIR pattern is assigned to the stretching vibration of the –OH group, and the peak at 1738 cm−1 is ascribed to the CO stretching vibration. The C
C stretching vibration peak appears at 1614 cm−1, and the peak at 1076 cm−1 is attributed to the C–O stretching vibration.31,32 Compared with the observation for GO, it can be seen that the intensities of the peaks of –OH, C
O and C–O of the GF/Ag composites sharply decrease or even disappear. This is because these groups are reduced by ascorbic acid. As shown in Fig. 4b, the peak of GO in the XRD pattern is 2θ = 11°, and the peak of these GF/Ag composites is 2θ = 24°. The GO spectrum shows a characteristic GO peak due to the oxygen-containing functional groups at about 11°, which corresponds to a relatively large interlayer distance. After GO is reduced, the amount of oxygen-containing functional groups decreases and the distance between the layers decreases. Therefore, GF/Ag shows a broad peak at about 24°. The diffraction peaks appearing at 2θ = 38.1°, 44.2°, 64.3° and 77.4° are attributed to the face-centered cubic (111), (200), (220) and (311) faces of Ag NPs.
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Fig. 4 (a) Infrared spectra, (b) XRD spectra, (c) Raman spectra graph, and (d) TGA graph of GO and GF/Ag NP composites. |
Raman spectroscopy is a useful tool for the analysis of carbon materials. The Raman spectra of GO and the GF/Ag composites show two significant peaks near 1328 cm−1 and 1588 cm−1 (Fig. 4c). They are the D-band and G-band of carbon materials. The ID/IG band intensity ratios of the GF/Ag composites at 30:
1, 20
:
1, 10
:
1, and 5
:
1 were 1.46, 1.49, 1.49, and 1.34, respectively. The ID/IG band intensity ratio of GO was 1.08. An increase in the ID/IG ratio indicates an increase in the number of sp2 domains in the GO aerogel, which confirms that GO is reduced. The ID/IG values of GO were lower than the ID/IG values of the GF/Ag composites, indicating that GO was reduced with different Ag NP contents.
In addition to the above-mentioned analysis, the TGA curves for the ratios of the GF/Ag composites are shown in Fig. 4d, which prove a slower downward slope compared to that for GO; this means that the thermal stability is due to the removal of the oxygen-containing groups. GO weight loss occurs mainly at two temperatures: at about 100 °C and another at about 200 °C. GO is hydrophilic and internally embeds water molecules. The evaporation of the adsorbed water leads to weight loss at around 100 °C. Due to the decomposition of the oxygen-containing functional groups such as C–O and CO, the weight loss occurs at about 200 °C. The GF/Ag composite is more hydrophobic than GO; thus, it has a lower weight loss at about 100 °C. The weight loss in the GF/Ag composite is only half that of GO, indicating that some of the oxygen-containing functional groups are removed during the reduction process. The total weight loss of the GF/Ag composite is about 25%, while the total weight loss of GO is about 40%. In summary, all of the above-mentioned qualitative analyses demonstrated that GO was reduced by ascorbic acid.
In order to get the flexible and stretchable strain sensor, the GF/Ag composites were packaged with two half-cured PDMS films. The SEM images of the as-prepared GF/Ag/PDMS strain sensors are shown in Fig. 5. It can be seen that the as-prepared strain sensor possessed a special “hollow packaged” structure. In addition, the GF/Ag composites with the porous structure were found in the central part (Fig. 5a and b) and PDMS covered the surrounding area (Fig. 5c and d). This structure was completely different from that obtained after the infiltration of elastomers and possessed special properties for stretch strain sensing.
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Fig. 5 Cross-sectional views of GF/Ag/PDMS at different magnifications (a and b). (c) Cross-sectional view at the boundary of GF/Ag/PDMS and the enlarged view (d). |
The mechanical properties of the GF/Ag samples were tested by compression cycles at first. Fig. 6a proves the stress–strain curves with stress loaded along the honeycomb pore axis direction at 50% strain. The stress values of GF/Ag-1 to GF/Ag-4 were 7.82 kPa, 10.23 kPa, 11.87 kPa and 6.73 kPa under the strain of 50%, respectively. The results proved that the introduction of Ag NPs could increase the mechanical strength at first and then decrease because of the excess loading of Ag NPs, which destroyed the stability of the 3D structure of GF. Furthermore, Fig. 6b shows the relative resistance changes of the GF/Ag/PDMS strain sensors at 50% strain. Compared to the observations for the GF/PDMS sensors (Fig. S5†), it can be seen that the relative resistance changes of the GF/Ag/PDMS sensors are much larger at 50% strain, which indicates that the sensors have higher sensitivity. In addition, the resistance change increased with the addition of Ag NPs from GF/Ag/PDMS-1 to GF/Ag/PDMS-3 and then decreased. Besides, the details showed that the change in relative resistance before 25% strain was relatively low and then dramatically increased after 25%. The calculation formula for the gauge factor is shown here: gauge factor = (ΔR/R0)/ε; here, ΔR, R0 and ε represent the changes in resistance, resistance without strain, and strain, respectively. From Fig. 6c, we can see that the gauge factors of GF/Ag/PDMS-1, GF/Ag/PDMS-2, GF/Ag/PDMS-3, and GF/Ag/PDMS-4 are 131, 1220, 1588, and 534, respectively. Moreover, from GF/Ag/PDMS-1 to GF/Ag/PDMS-3, the content of Ag NPs increased gradually, and the gauge factor of the GF/Ag/PDMS strain sensors also increased accordingly. However, with the further increase in the proportion of Ag NPs (5:
1), the gauge factor of GF/Ag/PDMS-4 decreased. The possible reason is that with the further increase in the proportion of Ag NPs, the over-loaded Ag NPs could not be attached to the graphene foam network completely. Ag NPs were not uniformly dispersed, which was found to affect the conductivity of the graphene foam. Therefore, the gauge factor of the GF/Ag/PDMS strain sensors decreased from 1588 to 534.
Compared with all the GF/Ag/PDMS-based sensors, as shown in Fig. 6a, the blue line (GF/Ag/PDMS-3) proves the best mechanical property with the largest compression strength with relatively abundant Ag NPs and reasonable micro-structures (compared with GF/Ag/PDMS-4, which possessed much more Ag NPs but lower strength at the compression of 50%). The blue curve is negative (a smaller gauge factor) before 25% because of the abundant Ag NPs, which would result in more conductive paths during the compression with almost the same number of cracks generated during the stretch (compared with GF/Ag/PDMS-1 and GF/Ag/PDMS-2). At the same time, GF/Ag/PDMS-4 possessed too much Ag NPs (as shown in Fig. S4†); moreover, there were fewer resistance changes during the compression process at a stretch strain below 25% and almost the same cracks changed during the stretch, which may result in a larger gauge factor compared with that for GF/Ag/PDMS-3. Then, above 25%, a larger gauge factor was exhibited because of the dramatic increase in the cracks for the large strain, and a higher gauge factor was exhibited compared to that of other composites. In this way, GF/Ag/PDMS-3 exhibited negative curves (a smaller gauge factor) below 25% but positive curves above 25% (a larger gauge factor) compared to other strain sensors.
In addition to the high sensitivity, durability is another important index in the practical application of strain sensors, which can significantly reduce their cost and expand their application scope. The strain sensor was tested for durability at a speed of 1 mm s−1 for stretch cycles, and the results are shown in Fig. 6d–f. From the result of GF/Ag/PDMS-3 with a strain of 30%, we can see that the relative resistance of the strain sensor varies greatly in the stretch-release process, and the stability of the sensor is excellent for 500 cycles. Fig. 6e represents several random stretching–relaxing cycles extracted from the red part in Fig. 6d, and the relative resistance change versus time curves exhibit great stability with high GF of 183. The relative resistance change versus strain demonstrates negligible hysteresis, as shown in Fig. 6f, which endows the strain sensor with excellent stability and short response time.
The relative resistance change mechanism of the GF/AgNPs/PDMS-based strain sensor with a “hollow packaged” structure is proposed and shown in Fig. 7. The high-aspect-ratio soft flexible rGO flakes can establish an effective electrical network between Ag NPs, and Ag NPs attached to the rGO flakes can promote the contact interface. The available sensitive signals can be enhanced by providing excellent electrical conductivity for electron capture and transport on the rGO flakes of the grown Ag NPs. In addition, the decoration of Ag nanoparticles significantly increases the conductivity of the 3D structure (Fig. 7a). When stretched with a small strain, the range of increase in resistance is slight due to the special “hollow packaged” structure. The synergistic conductive effects of the Ag NPs and the rGO flakes (<25% stretch strain) generate few cracks and at the same time, the 3D “core” of the GF/Ag composites is compressed along the vertical direction, which may increase some conductive paths, as shown in Fig. 7b. In this way, the comprehensive influence of the cracks coming from the stretch and the increase in the conductive paths during the compression was that the resistance changed slowly at the small strain (<25% stretch strain). Then, with the continuous increase in the strain, the contact area between the layers of the rGO sheets and the Ag nanoparticles decreased dramatically and more cracks appeared along the horizontal direction. As a result, the resistance of the as-prepared strain sensors increased significantly with a dramatic response and high sensitivity (Fig. 7c).
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Fig. 7 Relative resistance change mechanism of GF/AgNPs/PDMS-based strain sensors with a “hollow packaged” structure: (a) original state, (b) under small strain, and (c) under large strain. |
The high sensitivity, large stretch range, and excellent durability make the as-prepared GF/Ag/PDMS strain sensor a high-performance wearable strain sensor to detect human motions, such as the bending and rotation of the wrist, finger bending, and arm bending. As shown in Fig. 8a, the relative resistance change increases significantly when the wrist bends and recovers to the original state. Fig. 8b demonstrates the relative change in resistance when the wrist is continuously rotated. The small rotation of the wrist is marked with a blue line, and the large rotation is marked with a red line. Therefore, the sensor can sense the bending and rotation of the wrist and can detect the movement of the wrist in practical applications. As shown in Fig. 8c, the as-prepared strain sensor can detect the change in relative resistance when the finger bends at 90°. It can be seen that the change in relative resistance is relatively stable and the sensitivity is relatively high. Fig. 8d exhibits the detection of the change in relative resistance when the arm bends by 90°. The change in relative resistance is relatively stable. The strain produced by arm bending is slightly larger than that of finger bending, and the change in relative resistance is larger.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9ra08118f |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2019 |