Open Access Article
Dinghua Yu
*a,
Juan Zhaob,
Wenjuan Wangb,
Jingjie Qia and
Yi Hub
aCollege of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Nanjing 211816, China. E-mail: yudh@njtech.edu.cn; Fax: +86-25-58139389; Tel: +86-25-58139386
bCollege of Pharmaceutical Science, Nanjing Tech University, Nanjing 211816, China
First published on 1st November 2019
Despite its optical clarity and good weatherability, poly(methyl methacrylate) (PMMA) cannot meet the needs of special occasions due to its deficient thermal and mechanical properties. To overcome these shortcomings, a type of novel bio-based monomer, mono-acrylated isosorbide, was used as a comonomer for the poly(methyl methacrylate) via a solution polymerization process. The chemical structure, the thermal and mechanical properties of the copolymerized PMMA were characterized. When the molar content of the mono-acrylated isosorbide was increased from 0% to 15%, the glass transition temperature Tg of the copolymerized PMMA was increased from 151.2 °C to 172.5 °C, and the initial decomposition temperature (T5%) was increased from 323.1 °C to 396.3 °C. Moreover, the impact strength of copolymerized PMMA increased from 10.59 kJ m−2 to 17.19 kJ m−2 and the tensile strength improved from 84.02 MPa to 97.56 MPa when the mono-acrylated isosorbide was incorporated with different contents. The incorporation of rigid and thermally stable isosorbide could contribute to the improved thermal and mechanical properties of PMMA, which would find important applications in the military and aeronautical materials under harsh service environments.
Being the focus of the polymer industry for the last decade, the utilization of bio-renewable feedstocks has produced many renewable building blocks with a special structure, which could be used to create novel polymer materials. For example, 2,5-furandicarboxylic acid derived from carbohydrates can substitute petroleum-derived terephthalic acid and be used to synthesize bio-based plasticizers and polyesters with many outstanding properties.10,11 Bio-based long-chain diacid and diamine are also type of important monomers for bio-based polyamide, which has attracted broad interest due to numerous outstanding advantages, such as high strength, toughness, corrosion resistance and wears resistance.12–14 Therefore, bio-renewable feedstocks, including carbohydrates, triglycerides, and proteins, could bring new opportunities for the development of a novel functional polymer.15,16
1,4:3,6-Dianhydro-D-glucitol isosorbide can be produced from starch via chemical–biological processes, including enzymatic hydrolysis to glucose, chemical hydrogenation to sorbitol and chemical dehydration to isosorbide. Due to the typical advantages, such as rigidity, high thermal stability, renewability and non-toxicity, isosorbide has been used to prepare polyesters, polyethers, polyurethanes, polycarbonates, polyphosphonates, polytriazoles, and so on.17–24 For example, because of its non-toxicity, isosorbide has been used as a substitution for bisphenol A in polycarbonates and epoxy resins particularly for applications in contact with food.25 In other applications, isosorbide has been used as a comonomer to increase the glass transition temperature (Tg) and thermal stability of polyesters such as PET and PBS,23 which could broaden the high-temperature applications of polyesters such as the moulded parts or packaging materials.
Comparing with the direct use as a diol and cross-linking monomer, mono-vinyl isosorbide derivatives have been reported only in a few works of literature.26–32 These mono-vinyl isosorbide monomers are especially useful and could find important applications in the construction of polymers with designed architectures through chain-growth polymerizations. For example, Beghdadi et al.31 reported that the substitution of the vinyl triazole moiety at either the endo- or exo-position had a significant effect on the glass transition temperature Tg and solubility of the polymer. Polymers prepared from a monomer with the vinyl triazole group at the exo-position were insoluble in water and possessed a Tg = 118 °C, whereas those prepared from a monomer with vinyl triazole at the endo-position were water-soluble and showed a Tg = 71 °C. However, there are few reports on PMMA modified with mono-vinyl isosorbide for improving the thermal and mechanical performance.
In this study, the special bio-based mono-vinyl monomer, mono-acrylated isosorbide (MAI), was synthesized through direct esterification of the isosorbide and acrylic acid with p-toluenesulfonic acid as the catalyst. Then, the copolymerized PMMA samples were prepared through solution polymerization with different molar contents of mono-acrylated isosorbide. The polymer structures were studied by Fourier transform infrared spectroscopy (FTIR) and 1H nuclear magnetic resonance spectroscopy (NMR) techniques. The thermal and mechanical properties of the copolymerized PMMA materials were characterized by simultaneous thermal analysis, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), impact strength and tensile strength experiments. The potential relationship between structure and performance was discussed.
:
1. The reaction proceeded at 100 °C for 4 h. After cooling to room temperature, the crude products were washed using a saturated solution of NaHCO3 to remove unreacted acrylic acid, isosorbide, hydroquinone and p-toluenesulfonic acid, and the oil phase was further washed by saturated NaCl solution and dried over anhydrous Na2SO4. The crude product was further purified via flash column chromatography (eluent: methanol/acetone = 3
:
1, v/v). The typically isolated yield based on isosorbide was 82.5–85.6%.
1H NMR (600 MHz) spectra were recorded on a Bruker Avance-III600 spectrometer in CDCl3 with tetramethylsilane (TMS) as the internal reference.
FTIR spectra were recorded on an Avatar 360 FTIR spectrometer from Nicolet with DTGS KBr as the detector. The sample was mixed together with KBr powder and tableted into a thin round piece. The piece was then scanned in the range of 4000–400 cm−1.
The simultaneous thermal analysis was performed using a thermogravimetric analyzer (TGA) from Netzsch Instruments (NETZSCH, 409PC). Samples of 5–10 mg were placed in a platinum pan and heated from 20 °C to 800 °C at a 10 °C min−1 ramp under an inert N2 atmosphere.
The dynamic mechanical analysis was evaluated using a dynamic mechanical analyzer (TA Instruments, DMA Q800). The rectangular specimen (20.0 mm (L) × 5.0 mm (W) × 0.1 mm (T)) was made by casting the polymers in a mould. The DMA spectra were recorded in the temperature range of 30–300 °C at a 5 °C min−1 ramp. The mechanical loss factor (tan
δ) has been recorded as a function of temperature. All the measurements were performed at a frequency of 1 Hz. The glass transition temperature (Tg) of this modified PMMA has been acquired from the peak of the loss factor curves.
The tensile strength was determined on the universal mechanical tester (Instron Co. Shimadzu GE-I). The standard dumbbell-shaped specimens were prepared via casting methods. The experimental speed was 5 mm min−1. Each sample was determined repeatedly for five times to obtain the reliable average value.
O bond, and the absorption at 1270 cm−1 and 1180 cm−1 could be ascribed to the stretching vibration of –C–O–C– bond, which indicates that ester bond was formed. The C
C bond stretching vibration of the acrylate groups was observed at 1635 cm−1, and the absorption at 3080 cm−1 could be induced by the –C–H stretching vibration of –C
C–H groups, which demonstrates that an acrylate group has been introduced into the products. Comparing with DAI monomer, the MAI monomer showed an obvious absorption peak at 3500 cm−1, which could be ascribed to the –O–H stretching vibration of isosorbide.
The 1H NMR results shown in Fig. 1(B) demonstrate the structure of mono-acrylated isosorbide. The chemical shift at 6.40–6.43 ppm, 5.77–5.81 ppm, and 6.01–6.06 ppm could be ascribed to the proton 1, 2 and 3 of the vinyl group. The chemical shift at 5.43–5.48 ppm, 4.29–4.34 ppm, 4.17–4.19 ppm, 3.39–3.52 ppm and 4.79–4.81 ppm could be induced by the protons located at the isosorbide rings. The chemical shift at 4.7–4.73 ppm could be ascribed to the proton of free hydroxyl from the mono-acrylated isosorbide. These results indicate that mono-acrylated isosorbide was synthesized successfully.
O bonds, and the absorption at 1150 cm−1 could be ascribed to the stretching vibration of –C–O–C bonds, which indicates that the ester bonds exist in the polymer. Two samples did not show absorption at 1635 cm−1, which is the typical absorption of –C
C, indicating that the acrylate monomers have been polymerized totally. The absorption at 2990 cm−1 could be ascribed to saturated C–H stretching vibration, and the absorption at 1470 cm−1 and 1390 cm−1 could be ascribed to the deformation vibration of –CH2–CH2– and –CH3. It is a remarkable fact that there was a new medium absorption peak at 3630 cm−1 for PMMA-8%MAI sample, compared with the parent PMMA. This absorption peak could be ascribed to the stretching vibration of the hydroxyl group located in the MAI monomer, which demonstrates that the MAI monomer was introduced into the skeleton of PMMA.
Mono-acrylated isosorbide could copolymerize with other vinyl monomers through free radical polymerization, but the rigid block of isosorbide could influence the polymerization velocity and the final polymer molecular weights. Therefore, the effect of the ratio of MAI to MMA on molecular weight and PDI has been studied by the GPC method and the corresponding results have been listed in Table 1. Comparing with the parent PMMA, the copolymerized PMMA samples with mono-acrylated isosorbide showed lower molecular weights and higher PDI values. On the other hand, with the increase in the mono-acrylated isosorbide content, the copolymerized samples showed a decrease in the molecular weight and increase in the PDI value, which indicates that MAI has lower reactivity than MMA.
| Samples | n(MAI) : n(MMA) |
Mw | Mn | PDI |
|---|---|---|---|---|
| PMMA | 0 | 78 326 |
73 892 |
1.02 |
| PMMA-2%MAI | 2 : 100 |
74 213 |
55 799 |
1.33 |
| PMMA-5%MAI | 5 : 100 |
69 856 |
54 152 |
1.29 |
| PMMA-8%MAI | 8 : 100 |
70 684 |
51 974 |
1.36 |
| PMMA-10%MAI | 10 : 100 |
76 358 |
55 736 |
1.37 |
| PMMA-15%MAI | 15 : 100 |
71 426 |
50 657 |
1.41 |
1H NMR technique was used to study the structure of the parent and copolymerized PMMA, and the corresponding results are shown in Fig. 3. From Fig. 3(A), the chemical shift at 0.80–0.89 ppm and 0.92–1.01 ppm could be ascribed to the proton 1 and 2 of the methylene group in the parent PMMA. The broad chemical shift at 1.8–2.0 ppm could be ascribed to the proton of the methyl group. The strong chemical shift at 3.56–3.60 ppm could be induced by the protons of methyl linked to the ester bond. In comparison, Fig. 3(B) shows more complicated chemical shift peaks. The chemical shift at 4.43–4.45 ppm could be ascribed to the proton 1 of the isosorbide hydroxyl group. The chemical shift at 3.84–3.86 ppm and 3.98–4.00 ppm could be ascribed to the proton 2 and 5 of the isosorbide ring. The chemical shift at 4.51–4.53 ppm could be ascribed to the proton 3 of the methylene group in isosorbide. These results demonstrate that the copolymer of MAI and MMA was synthesized successfully. According to the qualitative calculation, the actual content of mono-acrylated isosorbide is 7.12% in the PMMA-8%MAI samples, lower than the theoretical value, which could be induced by the slower polymerization rate of the mono-acrylated isosorbide.
| PMMA-MAI polymers | Tg (°C) (DMA) | Tg (°C) (DSC) | T5% (°C) | Tmax (°C) |
|---|---|---|---|---|
| PMMA | 151.2 | 152.0 | 323.1 | 370.2 |
| PMMA-2%MAI | 158.4 | 158.6 | 341.9 | 390.5 |
| PMMA-5%MAI | 163.6 | 164.2 | 360.0 | 400.7 |
| PMMA-8%MAI | 164.7 | 165.1 | 378.5 | 421.4 |
| PMMA-10%MAI | 167.3 | 168.0 | 388.1 | 429.9 |
| PMMA-15%MAI | 172.5 | 173.0 | 396.3 | 445.1 |
It was observed from the TG curves in Fig. 4(A) that all of the PMMA samples were thermally stable in the N2 atmosphere below 250 °C and were seen to undergo a one-stage thermal degradation process above this temperature. According to Czech's report,33 the PMMA could degrade via a homolytic polymer chain cleavage, followed by monomer unzipping. Comparing with the sharp downstream decomposition curve of the parent PMMA sample, the copolymerized PMMA samples showed gentle downstream decomposition curves and the typical narrower decomposition temperature ranges, which indicate that the copolymerized PMMA samples have undergone complicated decomposition via different decomposition mechanisms due to the incorporation of isosorbide structure blocks.
From Fig. 4 and the data in Table 2, T5% and Tmax for the parent PMMA was about 323 °C and 370.2 °C under the classical temperature ramp β of 10 °C min−1, respectively. For general commercial resins, Tmax is higher than 400 °C to meet polymer processing requirements.34,35 With the increase in the amount of mono-acrylated isosorbide from 2% to 5%, 8%, 10% and 15%, the corresponding degradation temperature T5% increased from 342 °C to 360 °C, 379 °C, 388 °C and 396 °C. Moreover, the maximum degradation temperature Tmax has increased from 370 °C to 391 °C, 401 °C, 421 °C, 430 °C, and 445 °C. These results indicate that the thermal stability of the copolymerized PMMA with the mono-acrylated isosorbide has obviously improved, which could be ascribed to the high thermal stability of the isosorbide. More significantly, these results demonstrate clearly that the copolymerization with mono-acrylated isosorbide could improve the thermal stability of the PMMA resins, meeting the thermal stability requirement of high-temperature commercial resins.
Fig. 5 shows the DSC curves of the parent and copolymerized PMMA samples, and the calculated glass transition temperature (Tg) are listed in Table 2. From Fig. 5, all of the samples showed a similar peak shape regardless of the MAI amount, and the tendency to shift to a higher temperature has been observed.
As shown in Table 2, the glass transition temperature (Tg) has increased from 152.0 °C to 158.6 °C, 164.2 °C, 165.1 °C, 168.0 °C and 173.0 °C with the MAI increasing from 0 to 15%.
The dynamic mechanical analysis was employed to investigate the variation of the Tg and mechanical properties of the parent PMMA and copolymerized PMMA as the temperature changes, and the results are shown in Fig. 6. As usual, the temperature corresponding to the tan
δ peak maximum is taken as Tg, and the results are listed in Table 2. From Table 2, the glass transition temperature (Tg) calculated from the DMA and DSC curves are very similar. The introduction of mono-acrylated isosorbide could enhance the intermolecular interactions of PMMA chains and increase the free volume of PMMA. Therefore, the incorporation of the mono-acrylated isosorbide decreased the mobility of the PMMA chains, which presented as the increase of glass transition temperature Tg. According to Jannasch's viewpoint,36 the improved glass transition temperature (Tg) value for the polymers containing mono-vinyl isosorbide could originate from the combination of the rigid bicyclic structure and the hydrogen bond of the isosorbide monomers. As shown in Fig. 6, it is clear that each sample has only one tan
δ peak, indicating that the copolymerized PMMA is a thermodynamically compatible copolymer. Besides, the peak width of tan
δ could be related to the miscibility between the comonomers, and the narrow peak indicates good miscibility between different blocks of copolymers. From the DMA curves in Fig. 6, the tan
δ peak becomes gentler and wider with the increase in the MAI amount, indicating that mono-acrylated isosorbide with the PMMA chain has lower miscibility, which could be induced by the free hydroxyl group of isosorbide.
| Samples | Impact strength/kJ m−2 | Tensile strength/MPa |
|---|---|---|
| PMMA | 10.59 ± 0.85 | 84.02 ± 2.83 |
| PMMA-2%MAI | 13.24 ± 0.6 | 89.13 ± 3.25 |
| PMMA-5%MAI | 15.08 ± 0.78 | 93.19 ± 2.49 |
| PMMA-8%MAI | 16.51 ± 0.89 | 95.76 ± 4.22 |
| PMMA-10%MAI | 16.97 ± 1.21 | 94.26 ± 3.68 |
| PMMA-15%MAI | 17.19 ± 0.93 | 92.3 ± 3.82 |
From Table 3, the impact strength of the parent PMMA was observed as 10.59 kJ m−2, and the copolymerized PMMA-2%MAI showed 13.24 kJ m−2, increased by 25.02%. When the MAI amount was improved further from 5% to 8%, 10%, and 15%, the copolymerized PMMA samples showed an improved impact strength from 15.08 kJ m−2 to 16.51 kJ m−2, 16.97 kJ m−2, and 17.19 kJ m−2, respectively. Comparing with the linear PMMA chain, the incorporation of MAI with the free hydroxyl group increased the intramolecular interactions via a hydrogen bond. These enhanced interactions could inhibit the chain cleavage, improve impact strength, and contribute to a better toughness, which are in agreement with the results reported by Tu et al.38 In addition, the introduction of a fused five-member rings of isosorbide into the PMMA linear chains has increased the free volume of the polymer chains, which could further improve the PMMA toughness.
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