Wei Liuab,
Yutao Gongb,
Xueping Lia,
Cai-wu Luoa,
Congmin Liud and
Zi-sheng Chao*ac
aState Key Laboratory of Chemo/Biosensing and Chemometrics, College of Chemistry and Chemical Engineering, Hunan University, Changsha 410082, China. E-mail: zschao@yahoo.com
bSchool of Chemical & Biomolecular Engineering and RBI, Georgia Institute of Technology, 500 10th Street N.W., Atlanta, GA 30332, USA
cCollege of Materials Science and Engineering, Changsha University of Science and Technology, Changsha, Hunan 410114, China
dNational Institute of Clean-and-Low-Carbon Energy, Beijing 102211, China
First published on 29th January 2019
This study presents a TiO2/C hybrid material with biomimetic channels fabricated using a wood template. Repeated impregnations of pretreated wood chips in a Ti precursor were conducted, followed by calcination at 400–600 °C for 4 hours under a nitrogen atmosphere. The generated TiO2 nanocrystals were homogenously distributed inside a porous carbon framework. With an extremely low Pt catalyst loading (0.04–0.1 wt%), the obtained porous catalyst could effectively oxidize formaldehyde to CO2 and H2O even under room temperature (conv. ∼100%). Wood acted as both a structural template and reduction agent for Pt catalyst generation in sintering. Therefore, no post H2 reduction treatment for catalyst activation was required. The hierarchal channel structures, including 2–10 nm mesopores and 20 μm diameter channels, could be controlled by calcination temperature and atmosphere, which was confirmed by SEM and BET characterizations. Based on the abundant availability of wood templates and reduced cost for low Pt loading, this preparation method shows great potential for large-scale applications.
Inorganic porous materials are good candidates for application in the removal of formaldehyde either by physical absorption or chemical catalytic oxidation.2,3 Inorganic porous materials have multi-shapes of pore structures and large surface areas, which allow formaldehyde molecules access into holes. Moreover, the inorganic framework of the material has high thermal stability, suggesting that the material can be thermally regenerated and reused for many times. Many inorganic porous material-based formaldehyde absorbents, such as active carbon,4 porous Al2O3 (ref. 5) and zeolite,6 have been investigated. For example, different porous Al2O3 materials were prepared by using the template method, which showed broad pore size distribution and good formaldehyde adsorption–desorption behavior.7,8 However, the porous inorganic adsorbents have limited adsorption capacities, resulting in only a short effective time.
Formaldehyde oxidation over porous material-supported catalysts is a promising technology because formaldehyde can be continuously oxidized to CO2 and H2O.9–11 The porous structure can facilitate fast diffusion and mass transport of formaldehyde and products. Furthermore, the high surface area of the porous material provides a large number of active sites for formaldehyde adsorption and catalyst loading. Many catalyst-loaded porous materials or porous transition metal oxides were prepared and displayed excellent formaldehyde oxidation performance; some examples include Pt on ZSM-5 and NaY zeolites,12,13 mesoporous Au, Pt or Pd/CeO2,14–16 VOx/MCM,17 macro-mesoporous Pt/γ-Al2O3,18 Pd or Pt/TiO2,19–24 Pt/mesoporous ferrihydrite25 and porous MnO2.26,27 Various organic templates were used in the preparation of TiO2 with desired porosity, such as surfactants,28,29 block copolymers30–32 and even small organic molecules including salicylic acid and aspartic acid.33 However, these organic templates generally have a high price, which hinders their potential for large-scale applications. Another issue is that the noble metal catalyst loading is still high (1–2.5%) to reach effective formaldehyde oxidation.
Biomass materials have low cost and natural hierarchal structures in the range from millimeters to nanometers,34 which can be used as natural templates for porous material fabrication. TiO2 with a porous structure has been prepared by bio-templating of naturally grown biomass materials, such as wood and bamboo;22,35 however, there is no reported example on the use of the material as a catalyst in reactions such as organic oxidation. Herein, we presented a wood templated TiO2/C material having biomimetic channel structures. The obtained material was different from the supported catalysts or core–shell structure materials, in which the catalyst layers are only coated inside or outside the porous structure. Wood templated TiO2/C exhibited a hybrid structure; this resulted in the generation of TiO2 nanocrystals, which were homogenously distributed inside the porous carbon framework because the Ti precursor penetrated into wood tissues before catalyst sintering. With an extremely low loading of Pt, this type of hierarchal structured material showed highly effective formaldehyde oxidation behavior even under room temperature.
The morphology of biomimetic channel-containing TiO2/C material prepared by the wood template is shown in Fig. 2, showing multi-scaled hierarchal structures. As shown in Fig. 2A, the channel structure is formed after sintering at 400 °C. This could be produced by the xylem vessels in wood. During the impregnation process, the organic titanium precursor Ti(OBu)4 diffused into the xylem vessels and tissues or was coated on the surface of vessel walls (Fig. 1). Furthermore, pre-formed TiO2 sol could also be filled into the vessels of wood; after solvents evaporated, the TiO2 sol was fixed on the vessel walls. The TiO2 precursor layer could be increased by repeating the impregnation and drying processes alternatively. With sintering at a high temperature, the organic wood components, including hemicellulose, cellulose and lignin, were converted to porous carbon. The TiO2 precursor was transformed into TiO2 and the whole material maintained the physical structure of the wood template. The formed TiO2/C channels exhibited diameter of ca. 20 μm, which was the same as the size of xylem vessels in wood. Some pits were observed in the TiO2 channels. Pits are cavities located on wood cell walls, which are essential components for water-transport system in wood.36 The pitted structure was maintained perfectly through the impregnation method after sintering, which increased the porosity and helped improve the catalytic performance over the obtained material. As shown in the magnified images (Fig. 2C and D), the pits exhibit a cylindrical shape with diameter of ca. 10 μm.
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Fig. 2 SEM images of TiO2/C material containing biomimetic channels prepared by a wood template after sintering at 400 °C (A–D), 500 °C (E) and 600 °C (F). |
Different samples were prepared under the sintering temperatures of 400, 500 and 600 °C in this study. The samples showed similar structures, i.e., hierarchical channels. The obtained morphologies under sintering at 500 and 600 °C are shown in Fig. 2E and F. The SEM images verify the successful preparation of a porous TiO2 material templated by wood.
Before sintering, the catalyst (Pt) precursor was loaded into the channel structure of the material. The loading process was similar to the preparation of a TiO2 layer, but a solution of H2PtCl6 dissolved in isopropanol was used. The desired amount of catalyst could be reached by repeating the impregnation and drying processes. The advantage of the impregnation method for catalyst loading is the homogenous dispersion of the catalyst. In order to investigate the chemical composition, elemental mapping was performed using energy-dispersive spectrometry (EDS) (shown in ESI, Fig. S1.†). For the sample calcined at 400 °C, the results showed that the TiO2 component included 25.3% and 74.5% of carbon and 0.1% of Pt loading amount. The exact Pt contents in the prepared catalysts were measured by an inductively coupled plasma mass spectrometer (ICP-MS), showing that the samples calcined at 400, 500 and 600 °C contained 0.092%, 0.095% and 0.098% weights of Pt, respectively. In addition, the catalysts with different amounts of Pt loading were studied, and Pt loadings were found to be 0.063% and 0.041% (shown in ESI Table S1†).
X-ray diffraction (XRD) was employed to study the crystalline phase of prepared porous TiO2/C materials. Fig. 3 shows the XRD patterns of different samples calcined at 400, 500 and 600 °C. As the calcination temperature increased, the intensity of XRD peak increased, indicating the increase in crystallinity of TiO2 compared to the amorphous phase. The XRD peaks could be identified by comparing with the standard diffraction peaks of anatase and rutile TiO2, showing that the samples contained both anatase and rutile phases of TiO2. The XRD peaks at 2θ = 25.25° (101) and 2θ = 48.03° (200) verified the formation of the anatase phase, while the peaks at 2θ = 27.42° (110) and 2θ = 36.08° (101) indicated the presence of the rutile phase.37,38 Significant phase transformation from anatase to rutile was observed under a high sintering temperature. The ratio of anatase to rutile can be estimated by the intensity of characteristic diffraction peaks of both phases. According to the Spurr–Meyers equation, the weight percentages of anatase (XA) and rutile (XR) can be calculated as follows:39,40
XA = 1/(1 + 1.265IR/IA) × 100% | (1) |
XR = 1/(1 + 0.8IA/IR) × 100% | (2) |
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Fig. 3 XRD patterns of the obtained TiO2 material sintered at 400, 500 and 600 °C for 4 hours (o denotes rutile phase and * denotes anatase phase). |
The calculation results showed that the anatase phase accounted for 63.5% in the sample sintered at 400 °C, but this value significantly decreased to 16.8% when a high sintering temperature of 600 °C was applied (Table 1). The average crystalline size of obtained TiO2 was calculated by Debye–Scherrer equation, indicating that the crystal size increased at a high calcination temperature.
Temp. (°C) | XA (%) | XR (%) | DA (nm) | DR (nm) |
---|---|---|---|---|
400 | 63.5 | 36.2 | 20.3 | 119.8 |
500 | 28.7 | 71.0 | 27.0 | 120.5 |
600 | 16.8 | 83.0 | 30.5 | 131.7 |
To investigate the phase transition behavior with the wood template, TiO2 samples were prepared using the sol–gel method without wood template but with the same calcination conditions. The XRD characterization showed a high content ratio of anatase phase in the TiO2 samples prepared using the sol–gel method (shown in ESI, Fig. S2.†). However, in wood templated TiO2 preparation, all samples showed anatase and rutile mixed phases. These results indicated that the wood template actually promoted the anatase-to-rutile phase transition in TiO2 powders because the transformation behavior can be affected by many factors such as impurities in wood, grain sizes of formed TiO2 crystals, preparation methods and annealing conditions.
Fig. 4 shows the nitrogen adsorption isotherms and pore size distribution curves of the obtained porous TiO2 material templated by wood. The isotherm curves of all samples can be classified as type-IV isotherms based on the Brunauer–Deming–Deming–Teller classification,41 indicating the mesoporous structure in the obtained TiO2/C material. The isotherms show hysteresis loops that have an H3-type shape,42 suggesting the presence of a layered structure with slit-like pores (multi-channel structures in this material). These results were consistent with the structure observed using SEM. The specific surface area was 41.5 m2 g−1 for the sample sintered at 400 °C and the value slightly decreased with the high sintering temperatures of 500 and 600 °C. The pore volumes of the obtained TiO2/C material were in the range of 0.055–0.033 cm3 g−1. The specific surface areas and pore volumes of obtained samples in this study were similar to those of previously reported biomass templated materials.35,43 The corresponding pore size distribution curves show that the wood templated TiO2 materials have meso-pores with width of 2–10 nm (shown in ESI, Table S2.†). It should be noted that some pores exhibited large size of 12–18 nm. The large-sized pores could be formed by wood template removal during sintering. The micro-sized channel and nano-sized pore structure formed a hierarchal channel system in the TiO2 material, which largely improved the catalytic behavior in formaldehyde oxidation.
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Fig. 4 Nitrogen adsorption/desorption isotherm curves (A) and corresponding pore-size distribution curves (B) of prepared TiO2 materials under different sintering temperatures. |
The chemical status of the elements in the samples was analysed by X-ray photoelectron spectroscopy (XPS). XPS survey spectra (Fig. 5A) of prepared samples indicate the presence of C, Ti, O and Pt and the corresponding photoelectron peaks are located at binding energies of 284.8 (C 1s), 458.8 (Ti 2p), 529.8 (O 1s) and 70.6 eV (Pt 4f). Fig. 6 shows the high-resolution XPS spectra of Pt 4f, Ti 2p and O 1s of the prepared samples. The peaks at 71.1 and 74.3 eV could be attributed to Pt 4f7/2 and Pt 4f5/2 bands for metallic Pt (Pt0), respectively.44,45 For Pt2+ and Pt4+, the binding energies were reported as ca. 73.0 and 74.7 eV for 4f7/2 and 76.4 and 78.1 eV for 4f5/2.46 The Pt 4f XPS spectra verified the reduction of Pt during the sintering process by wood because there was no post reduction treatment by H2 gas in this study. Wood acted as both a structural template and reduction agent of Pt catalyst in the preparation process. The Ti 2p spectra are shown in Fig. 5C. The peaks at ca. 464.0 and 458.2 eV were ascribed to Ti 2p1/2 and Ti 2p3/2 of Ti4+ in TiO2, respectively. The O 1s spectra are shown in Fig. 5D, which include many overlapped peaks. The fitting peak at ca. 530 eV represents the binding energy of O 1s of TiO2 lattice oxygen (Ti–O–Ti).20,45 A significant shoulder peak at ca. 533 eV appeared beside the Ti–O–Ti peak in the spectrum of the sample sintered at 400 °C. This shoulder peak included two fitting peaks: one at 531.6 eV, which can be ascribed to the oxygen in Ti–OH group on the TiO2 surface, and the other at 533.8 eV, which can be ascribed to organic oxygen in C–O bonds.47 These results indicated that there is a small amount of organic residues in the sample after sintering at 400 °C in air for 4 hours. The C–O peak disappeared in the spectra of the samples sintered at 500 and 600 °C, which indicated that the organic components of wood were completely oxidized at high sintering temperatures. The Ti–OH peak also reduced with increase in the sintering temperature. The Ti–OH group, which was certificated to be active in the oxidation of formaldehyde, could be formed by the adsorption of oxygen or H2O molecules on the surface of TiO2. Therefore, the sample that has a large ratio of Ti–OH groups could have high catalytic activity.
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Fig. 5 XPS survey spectra (A) of the obtained catalysts and high resolution spectra of Pt 4f (B), Ti 2p (C) and O 1s (D) of prepared TiO2 samples under different sintering temperatures. |
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Fig. 6 TGA curves of wood samples impregnated with TiO2 and catalyst precursors. (A) Constant temperature at 400 °C for 1 hour under air atmosphere; (B) 500 °C; (C) 600 °C. |
In order to investigate mass changes during the sintering process, thermogravimetric analysis (TGA) was performed under air atmosphere. The wood samples after the impregnation of TiO2 and Pt precursors were used for TGA measurements. With the increase in temperature, TiO2 and catalyst precursors were transformed into crystalline and metallic forms, and wood was decomposed to carbon. The TGA curve with the temperature up to 400 °C is shown in Fig. 6A. The sample mass continuously decreased with increasing temperature and constant temperature sintering. The mass loss rate curve shows that the temperature at the highest decomposition rate of wood is 350 °C. However, the mass loss rate curve with the temperature up to 500 °C indicates two highest decomposition rate temperatures of 350 and 500 °C, as shown in Fig. 6B. The possible reason is that wood could be pyrolyzed and carbonized under a low temperature of 350 °C and oxidized at a high temperature of 500 °C. Compared with the TGA curve of the original wood template, the result showed that the highest decomposition rate temperatures of wood chips were 350 and 380 °C (shown in ESI, Fig. S3.†). It should be noted that mass was continuously lost at the constant temperature of 500 °C (shown in the curve in Fig. 6B). The organic residues could be completely oxidized if there was sufficient reaction time. The TGA curve with the temperature up to 600 °C has similar result compared with the curve of 500 °C. The sample mass was stable after 1 hour sintering at 500 or 600 °C, indicating complete removal of wood template.
The catalytic behavior of the prepared porous TiO2 material was evaluated in a fixed bed reactor. Gaseous HCHO and humid air gas (water vapor 50%) were introduced into the reactor tube, and the HCHO concentration was measured at the outlet of the reactor. The concentrations of HCHO in the stream flowing in and out of the reactor were measured. As shown in Fig. 7A, the HCHO concentration significantly decreases from the initial 104 ppm to ca. 0.2–0.5 ppm at the reaction temperature of 35 °C. These results showed high catalytic oxidation performance of formaldehyde over the catalyst with a low Pt loading (0.09%). Anatase phase TiO2 was prepared by the sol–gel method without a wood template. The catalytic performance evaluation showed that 44 ppm of HCHO still remained in the downstream of catalyst bed, which indicated low conversion of formaldehyde oxidation. The high catalytic performance of wood templated porous TiO2 can be ascribed to the channelled micro–nano hierarchal porous structure and the synergism of anatase–rutile mixed phases. The chemical analysis of oxidation products in the out stream was conducted. It verified that HCHO was completely oxidized to CO2 because no CO was detected, as shown in Fig. 7B.
The conversions of formaldehyde oxidation reaction on different prepared catalysts under different reaction temperatures (20–35 °C) and humidities are summarized in Fig. 7C and D. The results indicated that the wood templated TiO2 catalyst materials have high catalytic performances in our test time. The sample sintered at 400 °C exhibited higher formaldehyde oxidation conversion than the samples sintered at 500 and 600 °C. This result could be explained by the crystalline phase of TiO2 and the amount of hydroxyl groups (Ti–OH) on the surface of the TiO2 material. Previous studies show that anatase TiO2 has higher catalytic activity than rutile TiO2.44,45,48 Therefore, the sample sintered at a low temperature exhibited a high content of anatase phase, resulting in high catalytic activity. In addition, the high amount of surface hydroxyl groups led to high oxidation conversion of formaldehyde, which was verified by reported studies.48,49 The high Ti–OH ratio confirmed by XPS for the sample sintered at 400 °C also improved the catalytic performance of formaldehyde oxidation. The formaldehyde oxidation performance was related to the humidity of air (Fig. 7D). When dry air was introduced in the oxidation reaction, the conversion slightly decreased. This was because the moisture in air could be adsorbed and reacted with the surface of TiO2, resulting in increase in the concentration of hydroxyl groups on the catalyst surface.50
The catalysts with different Pt loading amounts were also evaluated in formaldehyde oxidation in a fixed bed reactor (Fig. 7E). The catalyst with 0.092% Pt content showed the highest oxidation conversion (close to 100%). By slightly decreasing the Pt loading amount to 0.063%, the catalyst still showed high performance with the conversion higher than 95%. However, the conversion decreased to around 85% when 0.041% Pt was loaded. Compared with the performance of the sol–gel catalyst without a wood template, the conversion was as low as 60%. The durability of wood templated catalyst was investigated as well. As shown in Fig. 7F, the porous TiO2 catalyst calcined at 400 °C maintains high performance in a long test time of 12 hours, showing only 2% decrease in conversion.
Fig. 8 illustrates the reaction process between moisture and TiO2 surface. The formed hydroxyl groups were active sites for formaldehyde adsorption. The oxidization reaction started with the adsorption of formaldehyde on the TiO2 surface and oxygen on the Pt catalyst surface. The absorbed formaldehyde molecules were then transformed to formic acid over the Pt catalyst surface. With the elimination of H2O and CO2, the catalyst surface could be restored to the initial state, as shown in Fig. 8B. The wood templated channel structure largely improved the reactant and product diffusion and catalytic performance. Therefore, this prepared biomimetic TiO2 material showed good catalytic performance even at an extremely low Pt catalyst loading.
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Fig. 8 Schematic illustration of reactant and product diffusion in wood templated catalyst (A) and possible mechanism diagram for HCHO oxidation (B). |
The Ti precursor was prepared by partial hydrolysis of titanium butoxide. Titanium butoxide was dissolved in isopropanol to form 20 wt% solution with stirring (noted as solution A). Water (2 wt%)–isopropanol solution (10 mL) was used as solution B, which was slowly added to 10 mL solution A with stirring. After aging for 1 hour with stirring, the clear and transparent Ti precursor solution was obtained. Pre-treated wood chips were impregnated in the precursor solution under flux for 4 hours and then removed from the solution and dried at 120 °C for 2 hours. This process was repeated until the weight of wood chips increased by 20%.
Catalyst precursor solution was obtained by dissolving chloroplatinic acid (H2PtCl6) in isopropanol (final H2PtCl6 concentration, 0.1 wt%). The wood chips after Ti precursor solution treatment were impregnated in catalyst precursor solution at 50 °C for 2 hours with stirring and then dried in an oven overnight. With repeated impregnation and drying processes, different amounts of Pt catalyst loadings could be achieved. Finally, the obtained wood chips were sintered in N2 flow. Different samples were prepared at the sintering temperatures of 400, 500 and 600 °C with the heating rate 10 °C min−1. Fig. 1 shows the synthesis process of wood templated TiO2 catalyst material.
The conversion of HCHO was calculated according to the following equation:
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra10314c |
This journal is © The Royal Society of Chemistry 2019 |