Open Access Article
Krainer Sarahab and
Hirn Ulrich
*ab
aInstitute of Paper, Pulp and Fiber Technology, TU Graz, Inffeldgasse 23, 8010 Graz, Austria. E-mail: ulrich.hirn@tugraz.at
bCD Laboratory for Fiber Swelling and Paper Performance, Inffeldgasse 23, 8010 Graz, Austria
First published on 4th April 2018
In this study the short timescale penetration and spreading of liquids on porous sheets is investigated. Three measurement techniques are evaluated: ultrasonic liquid penetration measurement (ULP), contact angle measurement (CA) and scanning absorptiometry (SA). With each of these techniques liquid penetration as well as surface wetting can be measured. A quantitative comparison between the methods is carried out. For our studies we are using model liquids with tuneable surface tension, viscosity and surface energy which are the governing parameters for pore flow according to the Lucas–Washburn equation. Scanning absorptiometry turns out to be an adequate tool for direct measurement for liquid penetration. Ultrasonic liquid penetration showed a stable correlation (R2 = 0.70) to SA and thus also gives a suitable indication on the liquid penetration behaviour. Absorption of individual microliter drops measured in the CA instrument showed different results than the other two measurements. For characterisation of the wetting behaviour the measurement techniques gave substantially different results. We thus conclude that ULP and SA do not capture the wetting behaviour of liquids on paper in the same way as conventional contact angle measurement, it is unclear if their results are meaningful. Finally we are proposing two parameters indicating a combination of liquid penetration and wetting, the slope of the contact angle over time dθ/dt and a contact angle calculated from SA. These two parameters are moderately correlated, supporting the idea that they are indeed capturing a combination of liquid penetration and wetting. While our investigations are restricted to paper, we believe that the methods investigated here are generally applicable to study liquid absorption in thin porous media like microfluidic paper based analytical devices, thin porous storage media, membranes and the like. Our findings are highlighting the importance to have a match in timescale (time for penetration and wetting) and size scale (liquid amount supplied) between the testing method and the actual use case of the material, when analyzing wetting and penetration on porous materials.
Finally liquid penetration and spreading in HSI printing are taking place within a few hundred milliseconds, requiring measurements with high time resolution. This has lead to the application of various analytical approaches. Commonly used techniques in paper and printing industry are ultrasound measurement (ultrasonic liquid penetration – ULP), scanning absorptiometry (SA) and contact angle measurement (CA). The application of these techniques in characterization of penetration speed and wetting was subject of several studies.2–12 In our study we are using these instruments for both, measurement of liquid penetration and for surface wetting.
The common method to determine the wetting behaviour of liquids is the contact angle measurement (CA). The contact angle of a drop, placed on the surface of a substrate, is filmed and measured from the images. The change of contact angle over time is influenced by the spreading of the drop and by the penetration of the liquid into the paper.13–16 Ultrasonic liquid penetration (ULP) is delivering a measure for surface wetting by measuring the time between liquid contact and the highest signal intensity. Also scanning absorptiometry (SA) can provide information on the wetting behaviour. The wetting parameter here is a calculated contact angle, computed from the measured liquid penetration using the Lucas–Washburn equation.17–19
For liquid penetration ultrasonic measurement is available in different configurations. All of them indicate the liquid penetration into paper and the wetting behaviour using ultrasound intensity.3,7–9,20–22 For example Sharma8 showed a correlation of ULP and inkjet print quality parameters for photographic papers. Liquid penetration is also measured using scanning absorptiometry. SA evaluates the liquid absorption per unit area at a specific contact time, it is a direct measure for the penetration speed. The potential of the SA for characterising the direct liquid uptake has been studied and shows good results for measuring penetration.6,12,17 Liquid penetration of single droplets has been investigated in this study using the contact angle instrument. The change in drop volume over time is calculated from an image sequence taken by the CA instrument.
For testing we are using 4 HSI inks and 5 water based model liquids with defined surface tension, viscosity and polarity in terms of Hansen solubility parameters. As discussed in Section 2.6 these three parameters are the governing features for liquid capillary penetration. The model liquids have been designed for decoupled tuning of these key liquid characteristics. The testing liquids are applied to four different papers with different degrees of liquid absorption and spreading. The chosen combination of papers and liquids are representative for the spectrum of the materials in the high speed inkjet printing process.
A quantitative comparison of the results from the different test outcomes is carried out in terms of linear regression and the suitability of the three methods to measure liquid penetration and wetting behavior is evaluated. The influence of time scale and size scale of penetration and wetting will be discussed with respect to the different measurements techniques and their results.
The papers were characterized in terms of composition and pore structure, see Table 1. All of them are made of industrial bleached hardwood pulp. The common method for determination of grammage is the EN ISO 536. Filler content refers to the amount of CaCO3 filler particles in the paper. The filler is a commercial PCC (precipitated calcium carbonate) grade, filler content is measured according to DIN 54370. The pigmented paper grade has a low grammage surface sizing, about 3 g m−2 per side, consisting of a mixture of starch and clay. HSI surface treatment is a surface application of CaCl2 to trigger precipitation of the ink pigments on the paper surface and reduce penetration of the pigments into the bulk of the paper. The porosity and the pore diameter was obtained from mercury intrusion porosimetry, a standard method to characterize microscale pore size distributions.23–26 We utilized an Autopore IV 9500 from Micromeritics Instrument Corp.27,28
| Properties | AKD sized | Unsized | Pigmented | Unsized & untreated |
|---|---|---|---|---|
| Grammage [g m−2] | 77.2 | 78.5 | 79.89 | 97.2 |
| Filler content [%] | 13.52 | 21.51 | 22.98 | 21.51 |
| Pigmentation [g m−2] | 0 | 0 | 4 | 0 |
| HSI surface treatment | No | Yes | Yes | No |
| Porosity [%] | 20.6 | 38.8 | 23.6 | 40.3 |
| Avg. pore diameter [μm] | 4.9 | 2.6 | 3.2 | 3.9 |
| Liquids | Viscosity [mPa s] | Surface tension [mN m−1] | dD | dP | dH |
|---|---|---|---|---|---|
| Water | 1.004 | 72.4 | 15.5 | 16 | 42.3 |
| 80% water/20% glycerin | 1.6 | 65 | 15.9 | 15.6 | 39.3 |
| 80% water/20% glycol | 1.7 | 71 | 15.8 | 15 | 39.4 |
| 50% water/40% glycerin/10% hexanediol | 6.2 | 27.3 | 16.36 | 13.2 | 33.74 |
| 60% water/30% glycerin/4% hexanediol/6% diacetone alcohol | 3.45 | 33.2 | 16.1 | 13.75 | 42.9 |
| Dye ink yellow | 6.3 | 37 | — | — | — |
| Dye ink magenta | 6.3 | 35 | — | — | — |
| Pigment ink yellow | 6.3 | 36.9 | 15.8 | 13.8 | 35.6 |
| Pigment ink magenta | 6.3 | 37.4 | 15.8 | 13.8 | 35.6 |
| Latex pigment ink yellow | 5 | 32.8 | 15.8 | 13.8 | 35.6 |
| Latex pigment ink magenta | 5.3 | 33.4 | 15.8 | 13.8 | 35.6 |
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| Fig. 1 Measurement principle of the ultrasonic liquid penetration (ULP) measurement, drawing not to scale.9 | ||
A typical measurement result is shown in Fig. 2, it is from the AKD sized paper with one dye ink. The curves are results from 5 specimen of the same paper (grey) and their mean value (red). The wetting is represented as the wetting time, which is the time between liquid contact and the highest intensity (wetting time tw in Fig. 2). The longer it takes to reach 100% intensity, the lower is the wetting. The penetration speed is calculated between the time at the highest intensity and approximately 200 ms for unsized papers and around 1 s for hydrophobized papers after this time. The faster the liquid penetrates into the paper, the higher is the change in ultrasound intensity and the steeper is the slope of the curve
(Fig. 2).
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| Fig. 3 Drop at different times (0.02 s, 0.4 s, 3.4 s) and the resulting values for contact angle θ, width x and volume V. | ||
of the curve. The steeper the slope, the higher the penetration speed (Fig. 6). The slope of this curve is calculated within the same time range as the slope of the ultrasonic liquid penetration measurement is calculated i.e. a contact time between approximately 0.031 ms and 0.200 ms after contact between liquid and paper was made. This is done for every single liquid/paper combination. Also a parameter indicating the wetting behavior is evaluated, it is the contact angle cos(θ)LW calculated from the liquid penetration result as described in 2.6.
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| Fig. 5 The scanning absorptometer set up. The applicator head on the paper sample is moved over the paper, ink is supplied with the liquid via a glass tube. The meniscus sensor follows the receding meniscus and computes the amount of liquid, which is absorbed in the paper. Adapted from Enomae et al.12 | ||
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Fig. 6 SA-measurement results show the absorbed liquid volume (total transferred liquid volume per unit area TLV/A) over time. The slope of the curve represents the penetration speed in m s−1/2. | ||
![]() | (1) |
Eqn (1) gives the Lucas–Washburn equation, describing the liquid uptake into a porous media modeled by cylindrical capillaries. The penetration length H [m] is the distance traveled by the fluid in time t [s]. The parameters that influence H are the capillary diameter (pore diameter) D [m], the surface tension γ [N m−1] and the viscosity η [N s m−2] of the liquid and finally the contact angle θLW [-] between the liquid and the pore material. Eqn (1) shows that according to the LW equation the penetration depth H of the liquid into the substrate is directly proportional to
Fig. 7 shows the results for 1 SA measurement plotted over t on the left side. On the right side of Fig. 7 the same results are plotted over
A linear relation between H and
can indeed be observed.
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Fig. 7 Comparison of SA results plotted over t (left side) and over (right side). The right diagram shows that H is proportional to as it is the case for Lucas–Washburn flow, eqn (1). | ||
Please note that according to eqn (1) we can calculate the contact angle θLW when we know all the other parameters H, D, γ and η. This is exactly the idea of our analysis, as a measure for surface wetting we are calculating the contact angle according to the Lucas–Washburn equation θLW from the scanning absorptometer measurement results.
Eqn (2) defines the volume uptake of a porous medium consisting of several parallel capillaries with the pore diameter D [m]. The number of pores within an area A is Np,A = N/A [m−2] and each capillary has the volume
[m3]. The number of capillaries (pores) N multiplied with the volume Vi [m3] of each capillary is the total volume uptake V:17,41
![]() | (2) |
Defining porosity ε as
we find
![]() | (3) |
It follows that the total absorbed liquid volume per unit area
is equal to the porosity multiplied with the penetration length:
![]() | (4) |
The travelled distance of the liquid flow into the porous media H is described by the LW equation. Therefore the term
is determined by substituting H, eqn (1), into eqn (4). Rearranging the resulting expression leads to
![]() | (5) |
Eqn (5) can be re-written as a linear equation y = kx with
and the slope as 
By plotting the result of the SA measurement
on the y-axis and
on the x-axis we thus find
as the slope in the resulting diagram, compare Fig. 8. The values for t are taken from the SA measurements. The surface tension γ [N m−1] and the viscosity η [N s m−2] of the liquid have been measured for each fluid, Table 2. The parameters capillary diameter D [m] and the porosity ε [-] for the pore system have been measured for each paper, Table 1. Evaluating the slope of each SA penetration measurement it is possible to obtain a value for wetting, cos(θ)LW, for each combination of liquid and paper from the SA. This value cos(θ)LW can be interpreted as the paper-liquid contact angle measured from the liquid penetration into the paper, under the assumption of Lucas–Washburn flow.
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| Fig. 9 Penetration speed from the ultrasonic measurement and the scanning absorptometer. For detailed description of the symbols refer to the ESI.† | ||
The penetration speed calculated from the contact angle measurement (CA) is neither correlating well to the SA, nor to the ULP data (Fig. 10 and 11). We believe the main reason is that the supplied liquid volume is comparably small (4 μl) and for the contact angle device the contact area where penetration takes place is influenced by drop spreading. In the literature42 it has been shown that penetration into paper is considerably slower for a limited supply of liquid than for an unlimited supply. We thus believe that the differences in the measurement results represent the different penetration behavior between large amounts of liquid and small drops.
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| Fig. 10 Penetration speed from contact angle measurement and scanning absorptometer. Symbols are described in ESI.† | ||
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| Fig. 11 Penetration speed from ultrasonic measurement and contact angle measurement. Symbols are described in ESI.† | ||
Fig. 12 and 13 show that the ultrasonic measurement is not able to capture the wetting of unsized papers. For most results the measured wetting time is zero, it cannot be determined because it takes place too fast to be detected by the ULP instrument. Also for the papers with lower wetting (AKD and pigmented paper) no correlation between ULP and the other instruments can be found. We can thus conclude that the ULP instrument is not suitable for capturing the wetting behavior of these liquids on paper.
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| Fig. 12 Ultrasonic wetting time compared to the value for cos(θ)LW calculated from the scanning absorptometer data. Symbols are described in ESI.† | ||
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| Fig. 13 Ultrasonic wetting time compared to the wetting parameter from the CA. Symbols are described in ESI.† | ||
The parameter for the spreading of the liquid measured by the SA is cos(θ)LW, the contact angle calculated from the liquid penetration into the paper according to Section 2.6. It is found that the cosine of the initial contact angle directly measured by the CA instrument does not correlate well to cos(θ)LW calculated from the SA liquid penetration measurement (Fig. 14). It seems that the contact angle can not be calculated correctly using the Lucas–Washburn model. That comes somewhat surprising because the relationship between time and absorbed liquid volume was shown to have a
proportionality, like predicted by the Lucas–Washburn equation, compare Fig. 7. Also others have found Lucas–Washburn behavior for liquid penetration in paper.2,40 A likely reason for the deviating results is the gross simplification of the pore system as a bundle of circular capillaries with one constant diameter. The pore system in paper has a complex geometry and a wide distribution of pore sizes.28 It seems that while overall the penetration is following a Lucas–Washburn type time dependency, for our substrate we need a more complex pore model than the one in the Lucas–Washburn equation to successfully calculate wetting from the liquid penetration.
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| Fig. 14 Contact angle measured by the contact angle measurement at 50 ms compared to the value for cos(θ)LW. Symbols are described in ESI.† | ||
In conclusion we found that ULP and SA did not deliver results for the wetting behaviour that can be compared to standard contact angle measurements.
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| Fig. 15 The slope of the contact angle curve compared to the value for cos(θ)LW calculated from the scanning absorptometer. Symbols are described in ESI.† | ||
The penetration speed measurement from ULP and scanning absorptiometry showed similar results, indicating that both measurements, despite their entirely different measurement principle, are capturing the liquid penetration speed into the paper. In contrast to that liquid penetration speed measured from individual drops on the surface of the substrate gave results that differed from the other two techniques. We think that the reason might be that for the individual drops the liquid absorption is influenced by the drop spreading on the surface, while for the other two analysis techniques the contact area where penetration takes place is not influenced by wetting. We thus conclude that the penetration of small drops thus exhibits a fundamentally different penetration behavior than large amounts of liquid applied to the substrate.
For the surface wetting behaviour all three measurements techniques gave different results. We thus conclude that the well established contact angle measurement remains the most useful approach, and that ULP and SA did not provide meaningful results here.
Finally we have defined a combined parameter describing wetting and liquid penetration, it is the change in contact angle of a drop over time. This parameter is driven by both, spreading of the drop and penetration of the liquid into the substrate. A moderate correlation was found to a parameter derived from scanning absorptiometry, namely the contact angle calculated from liquid penetration using the Lucas–Washburn equation. It seems that both parameters are describing a combination of wetting and liquid penetration.
The interpretation of wetting and penetration measurements on thin porous materials always has to consider the time scale of penetration and the size scale of the drop/substrate system. In the case of ink jet printing these are picoliter drops penetrating within milliseconds. In the case of other absorbing media it might be liters taken up within days. The difference in the results between the methods evaluated in this work are demonstrating the importance to carefully select the measurement method for wetting (contact angle) and liquid penetration in such a way that it reflects the time scale and size scale of the industrial application to be analyzed.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra01434e |
| This journal is © The Royal Society of Chemistry 2018 |