Chao Hea,
Lin Zhanga,
Duoli Chena,
Xiaoqiang Fan*a,
Zhenbing Caib and
Minhao Zhu*ab
aKey Laboratory of Advanced Technologies of Materials (Ministry of Education), School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu 610031, China. E-mail: fxq@home.swjtu.edu.cn; Fax: +86 028 87600128; Tel: +86 028 87600128
bTribology Research Institute, State Key Laboratory of Traction Power, Southwest Jiaotong University, Chengdu 610031, China. E-mail: zhuminhao@swjtu.cn
First published on 11th May 2018
To improve the dispersion of talcum powder (Talc) for polymer applications, modified nano-titania powders (TiO2) using a silane coupling agent (KH550), a titanate coupling agent (NDZ201) and sodium polyacrylate (PAAS) were well adhered to the surface of Talc with a ball milling method, thereby preparing a series of mixed Talc@TiO2 particles to realize good dispersion in carboxylated acrylonitrile–butadiene rubber (XNBR). Note that Talc@TiO2 particles modified by PAAS and NDZ201 show better colloidal dispersion in anhydrous ethanol due to organification and repulsion of charge, with original Talc and NDZ201 modified Talc@TiO2 powders as a comparison. Modified Talc@TiO2 hybrid XNBR shows good performance characteristics, including damping capacity and impact resistance, depending mainly on the excellent mechanical property of Talc, good dispersion and the high adhesive force between modified Talc@TiO2 and XNBR.
Talc hybrid polypropylene (PP) composites have been extensively prepared by reactive mixing of raw materials (including PP, Talc and improvers), the addition of inorganic and organic acid modified Talc powers as fillers, and so forth, and their physicochemical and mechanical properties have been studied in the past.11–15 Talc powders which have been acid activated and modified by organic surfactant have also been prepared and used as fillers in rubber to improve its mechanical and damping properties.10,16–19 Unfortunately, up to now, there has been no simple and sufficient approach to Talc surface modification and one-step modification technology has not been able to have an impact on ameliorating aggregation, improving dispersion and enhancing the interfacial adhesion between the filler and matrix materials. Recently, an organic and inorganic coordinated modification approach has attracted attention, and hybrid composites using this method have shown excellent mechanical performance via the synergy of organic and inorganic phases at the nano-scale or even at the molecular level.20–23 Titania nanoparticles could perform with outstanding function, dispersing better in matrix materials than other nanoparticles.24 The chemical formula of Talc is 3MgO·4SiO2·H2O, so it contains the massive SiO2. As in previous studies on silica-titania nanoparticles, TiO2 performed with high chemical stability, high activity, non-toxicity and high photoelectric conversion efficiency when used in mixed particles.25,26 Surfactant molecules are essential for solving the poor dispersion and compatibility of nanoparticles through repulsive interaction.27–29 A great deal of research on diverse surfactant and modification mechanisms has been conducted,30–33 and it has been found that coupling agents can improve the surface hydrophobicity of inorganic particles by chemical bonding, including a silane coupling agent and a titanate coupling agent. And water-soluble polymers like sodium polyacrylate (PAAS) can also sufficiently improve the dispersion of inorganic particles.34,35
XNBR is the product of NBR after the introduction of carboxyl groups and it is always used as a sealing material. As a class of special high-performance rubber with the carboxyl group along the chain, it has good wear resistance and excellent mechanical and damping properties. The carboxyl groups along the chain have the possibility of reacting with the OH of the fillers.36 These reactive and polar functional groups make it a suitable candidate for exploring the interaction between the rubber matrix and the various fillers, and developing some novel composite materials.37,38
In this paper, a series of Talc@TiO2 particles with good dispersion were prepared using a collaborative modification method with reactive mixing of organic modified titania nanoparticles and Talc by ball milling. A silane coupling agent (KH550), titanate coupling agent (NDZ201) and PAAS (ACUME9300) were chosen to modify the titania nanoparticles. Then Talc@TiO2 hybrid carboxylated acrylonitrile–butadiene rubbers (XNBR) were prepared, and their mechanical behaviors were evaluated in detail.
Parameters | Typical value |
---|---|
Acrylonitrile content (%) | 27 |
Carboxyl content (%) | 7 |
Mooney viscosity ML1+4 at 100 °C | 34 |
10 g of Talc particles were pre-ground by a ball mill for 1 h to stimulate their surface activity. 2 g of modified TiO2 particles were added and mixed with the Talc particles in moderate anhydrous ethanol at a constant velocity of 300 rpm for 2 h. After the mixtures were dried for 12 h at 80 °C, modified Talc@TiO2 particles were obtained and were abbreviated to KH550-Talc@TiO2, NDZ201-Talc@TiO2 and PAAS-Talc@TiO2 according to the different surfactants, with surfactant-free Talc@TiO2 particles as a comparison. The modification of TiO2 nanoparticles by these organic agents is schematically illustrated in Fig. 1.
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Fig. 1 Schematic illustration of organic modification of TiO2 nanoparticles: (a) KH550-modified TiO2, (b) NDZ201-modified TiO2, (c) PAAS-modified TiO2. |
XNBR was plasticated by a two-roller mill at 15 rpm for 3 min, and then the fillers were mixed with XNBR using the two-roller mill for 5 min. The mixing ratios of fillers were increased according to 5 wt%, 10 wt% and 15 wt%. Samples were mould-compressed by a press moulding machine under the following conditions: 150 °C, 15 MPa and 20 min.
These modified Talc@TiO2 particles with a weight content of 10 wt% fillers were added into the XNBR and mixed for 10 min. Modified Talc@TiO2 hybrid XNBR composites were obtained by compression moulding in a twin-screw extruder at 160 °C.
The surface hydrophilicity of the modified Talc@TiO2 blocks was measured by a DSA100 instrument (KRUSS, Germany) at room temperature. 1 μl of water was dropped onto the surface of the modified Talc@TiO2 blocks and the contact angle data were recorded. The morphology of the modified Talc@TiO2 particles was investigated by SEM (JSM-6610LV, JEOL, Japan). FTIR spectra of the modified Talc@TiO2 particles were also obtained by a PerkinElmer 16PCFTIR spectrometer. An X-ray photoelectron spectroscope (XPS) (ESCALAB 250Xi, USA) was used to investigate the chemical states of the typical elements from the modifiers to further confirm the modification mechanism of the modified Talc@TiO2 particles.
Sedimentation of Talc and modified Talc@TiO2 was tested with a sedimentation pipe. An appropriate amount of Talc and modified Talc@TiO2 were added individually to sedimentation pipes until they were evenly dispersed using ultrasonic treatment. After a certain interval of time, the mixtures were photographed to evaluate the sedimentation of the particles.
The morphology of the modified Talc@TiO2 hybrid XNBR was investigated by JSM-6610LV SEM, and their mechanical properties (including a tensile test, damping and anti-impact behaviors) were evaluated by a tensile machine (AGS-J, SHIMADZU, China), a dynamic mechanical analyzer (DMA) (Q800, USA) and a home-made impact-sliding test rig.
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Fig. 2 SEM images of raw and modified TiO2 particles: (a) raw TiO2, (b) NDZ201-TiO2, (c) KH550-TiO2, (d) PAAS-TiO2. |
Fig. 3 shows FTIR spectra of modified TiO2 to confirm the presence of functional groups, with raw TiO2 as a comparison. As shown in Fig. 3, organic modification reconciled some characteristic peaks in the region 1200–1500 cm−1, and some other characteristic peaks disappeared after modification, including bands of NDZ201-TiO2 at 1316 cm−1 and 1024 cm−1, and a band of KH550-TiO2 at 1260 cm−1. After organic modification, some new characteristic peaks appeared on the spectra, such as KH550-TiO2 with Si–O vibration absorption at 1120 cm−1, and PAAS-TiO2 with carboxyl absorption bands at 1044 cm−1 and 894 cm−1.39 The characteristic peak of TiO2 at 1127 cm−1 moved to 1120 cm−1 after modification by KH550. FTIR results indicate that TiO2 particles have been effectively modified by coupling agents and surfactant.
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Fig. 3 FTIR spectra of modified TiO2 particles, with raw TiO2 as a comparison: (a) TiO2, (b) NDZ201-TiO2, (c) KH550-TiO2, (d) PAAS-TiO2. |
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Fig. 4 Contact angle of (a) Talc@TiO2, (b) NDZ201-Talc@TiO2, (c) KH550-Talc@TiO2, (d) PAAS-Talc@TiO2. |
To obtain visual information about the effect of an organic modifier on the dispersion of Talc@TiO2, Fig. 5 shows photographs of modified Talc@TiO2 in anhydrous ethanol for 10 min, 1 hour and 24 hours. All the surface modifiers have improved the dispersion of Talc@TiO2 in organic solution. As time goes on, the NDZ201-Talc@TiO2 solution has remained nearly unchanged and hardly formed any sediment throughout the entire process, suggesting that NDZ201 modified Talc@TiO2 has the best dispersion and stability in organic solution. Their dispersion and stability increase in the following sequence: KH550-Talc@TiO2 < PAAS-Talc@TiO2 < NDZ201-Talc@TiO2. Of great significance is that organic modification of Talc@TiO2 greatly improves its compatibility with polymers to achieve the desired performance.
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Fig. 5 Sedimentation of Talc@TiO2 and modified Talc@TiO2 (including PAAS-Talc@TiO2, NDZ201-Talc@TiO2, KH550-Talc@TiO2) in anhydrous ethanol for 10 min, 1 hour and 24 hours. |
Fig. 6 shows the SEM images of organic modified Talc@TiO2, with Talc@TiO2 as a comparison, and their topography and structure under high magnifications are remarkably different. Talc@TiO2 shows a low modification density of TiO2 nano-particles and poor dispersion with some aggregates. A micrograph of KH550-Talc@TiO2 illustrates that KH550 modified TiO2 nanoparticles with good dispersion have adhered to the surface of Talc and formed mixed particles with local aggregation. An SEM image of PAAS-Talc@TiO2 shows that ACUMER9300 modified TiO2 particles are unevenly dispersed in Talc and there are relatively large aggregates. NDZ201-Talc@TiO2 displays a relatively regular shape, uniform size, and good dispersion morphology. The results illustrate that organic modified TiO2 particles are more inclined to form a mixed structure via effectively adhering to the surface of Talc, especially coupling agents. The agglomeration of raw TiO2 nanoparticles is easily caused in the process of preparation, but organic modified ones have good dispersion and hold a better prospect of application.
To verify the functional groups of organic modified Talc@TiO2, FTIR was used to obtain the characteristic absorption peaks of the samples. Fig. 7 shows the FTIR spectra of all the specimens. The peaks at 788 cm−1 and 872 cm−1 are assigned to the Si–O–Si stretching band and Si–C stretching band, respectively.41 The peak at around 1637 cm−1 is the OH bending vibration of the adsorbed and interlayer of TiO2. Compared with Talc@TiO2, modified Talc@TiO2 particles have peaks nearby at 2850 cm−1 and 2920 cm−1, which are assigned to the CH3 symmetric stretching vibration of saturated alkyl and CH2 antisymmetric stretching vibration of long chain alkyl.42 The characteristic peak at 1442 cm−1 is due to the bending vibration mode of the carboxyl groups. For KH550-Talc@TiO2, a sharper Si–O vibration peak at 1017 cm−1 reveals the exposure of the organic functional groups on Talc@TiO2.41 Peaks at 1317 cm−1 and 1382 cm−1 are attributed to the appearance of COO–, indicating that PAAS has been absorbed on the surface of Talc@TiO2.
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Fig. 7 FTIR spectra of (a) Talc@TiO2, (b) NDZ201-Talc@TiO2, (c) KH550-Talc@TiO2, (d) PAAS-Talc@TiO2. |
To further explore the modification mechanism, XPS was used to confirm the chemical states of the typical elements. XPS spectra of the samples are shown in Fig. 8. Talc@TiO2 gives the Ti2p1/2 peak at 464.7 eV and the Ti2p3/2 peak at 459.4 eV, which are attributed to TiO2. NDZ201-Talc@TiO2 gives the Ti2p1/2 peak at 464.7 eV and the Ti2p3/2 peak at 459.1 eV, Ti2p3/2 peak has undergone chemical shift due to the change in valence state from Ti4+ to Ti2+ and their alteration.43 Compared with Talc@TiO2, the Si2p peaks of KH550-Talc@TiO2 have moved to a higher binding energy and a new peak is located at 103.4 eV, which is due to triethoxy silane,44 illustrating that the silane coupling agent has adhered to the surface/interface of Talc@TiO2 to achieve good dispersion and compatibility in the matrix materials. As can be seen in Fig. 8e, the XPS spectrum of original Talc@TiO2 offers low binding energy C1s peaks at 284.6 eV, 285.0 eV and 285.6 eV, which are mainly attributed to carbon and its compounds from the surrounding environment. The XPS spectrum of PAAS-Talc@TiO2 in Fig. 8f shows C1s peaks with higher binding energies, located at the binding energies of 288.9 eV, 286.7 eV and 285.4 eV, which are assigned to CO, C–O and the alkyl chain from PAAS, respectively,45 thereby indicating the existence of PAAS on the Talc@TiO2 particles via physical adsorption and the chemical interaction between functional groups and the hydroxyl or carbonyl groups of nano-TiO2.
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Fig. 8 XPS spectra, the fitting of Si2p and C1s peaks of original and modified Talc@TiO2 by approximating the contribution of the background by the Shirley method. |
Fig. 11 shows the dynamic mechanical analysis data of modified Talc@TiO2 hybrid XNBR, including the storage modulus and tanδ. The storage modulus of modified Talc@TiO2 hybrid XNBR reduces gradually with an increase in temperature, but they display a higher storage modulus at low temperature. Their tan
δ values are generally consistent with that of original Talc@TiO2 hybrid XNBR, and all of them are close to about 1.1, because the Talc@TiO2 filler has the same basic composition, namely the same matrix material. The increase in storage modulus at lower temperature indicates that organic modification improves the compatibility and adhesion between the filler and XNBR, and modified Talc@TiO2 as a filler can strengthen the elasticity of XNBR.48
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Fig. 13 Cross-sectional SEM images of XNBR with original Talc@TiO2 (a) and modified Talc@TiO2 by (b) PAAS, (c) KH550, (d) NDZ201. |
Combined with the analysis of modified Talc@TiO2 and hybrid XNBR, PAAS is the best choice as modifier according to the modification effect and performance characteristics of hybrid XNBR. By contrast, PAAS-Talc@TiO2 hybrid XNBR possesses excellent performances including good adhesion, a high storage modulus and absorbance of energy, depending mainly on the good compatibility and thickening effect of the modifier. For KH550-Talc@TiO2 hybrid XNBR, as KH550 modified Talc@TiO2 was introduced into XNBR, XNBR and KH550 modifier interacted to form KH550-coupled XNBR with modified Talc@TiO2, so this also illustrates that KH550 can offer relatively favorable mechanical properties.
(a) Talc@TiO2 mixed particles were prepared via the ball-milling treatment of coupling agents and surfactant modified TiO2 nanoparticles and Talc. NDZ201-Talc@TiO2 particles show hydrophobicity, and PAAS-Talc@TiO2 has good dispersion and compatibility in nitrile rubber.
(b) PAAS modified Talc@TiO2 particles hybrid XNBR shows better adhesion and good damping capacity and impact resistance, which is attributed to the excellent mechanical property of Talc, good adhesion between modified Talc@TiO2 and XNBR, and the nature of PAAS.
(c) The enhancement effect of modified Talc in XNBR was investigated in detail, and organic modification of Talc offers a great deal of flexibility. It is hoped that high-density modified Talc@TiO2 or organic clay as fillers can offer a significant step toward real-world application for polymers.
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