Man
Huang
ab,
Kan
Mi
b,
Junhao
Zhang
*a,
Huili
Liu
a,
Tingting
Yu
a,
Aihua
Yuan
*a,
Qinghong
Kong
c and
Shenglin
Xiong
*b
aSchool of Environmental and Chemical Engineering, Jiangsu University of Science and Technology, Zhenjiang, Jiangsu 212003, PR China. E-mail: jhzhang6@just.edu.cn; aihua.yuan@just.edu.cn
bKey Laboratory of the Colloid and Interface Chemistry, Ministry of Education, School of Chemistry and Chemical Engineering, Shandong University, Jinan, 250100, PR China. E-mail: chexsl@sdu.edu.cn
cSchool of the Environment and Safety Engineering, Jiangsu University, Zhenjiang, Jiangsu 212013, PR China
First published on 14th November 2016
To tackle the issue of the low specific capacity (372 mA h g−1) of graphite as the anode material for lithium-ion batteries (LIBs), an effective and controllable strategy was developed to construct porous bimetallic Co/Zn embedded N-doped carbon (Co–Zn/N–C) polyhedral nanocages via annealing a ZIF-8@ZIF-67 precursor at 800 °C under Ar atmosphere. The results clearly displayed that metallic Co and Zn particles are uniformly dispersed in the carbon matrix. Porous Co–Zn/N–C polyhedral nanocages have a large specific surface area of 349.12 m2 g−1 and contain plenty of micropores and mesopores, which benefit from the carbonization of organic ligands and the catalytic effect of cobalt in the calcination process. As anodes for LIBs, the porous Co–Zn/N–C polyhedral nanocages showed an initial discharge capacity of 809 mA h g−1 and a capacity retention of 702 mA h g−1 after 400 cycles at a current density of 0.2 A g−1. Furthermore, a reversible capacity of 444 mA h g−1 was obtained at a much higher current density of 2 A g−1. The improved electrochemical performance was attributed to the synergistic effect of Zn and Co, the unique porous hollow structure as well as N doping, which relieved the impact of volume changes, maintained perfect electrical conductivity throughout the electrode and enhanced the electrochemical activities of lithium storage.
As is well known, the nature of electrode materials is crucial to the performance of the battery, because the charging–discharging of LIBs is achieved through the intercalation–extraction process of lithium ions in the electrodes. Graphite has been widely used as the anode material in commercial LIBs due to its natural abundance and stable cycling performance; however, it is far from meeting the ever-growing requirements of the next-generation of LIBs due to its low theoretical specific capacity (372 mA h g−1).7 Thus, seeking alternative anode materials has become an urgent task in building next-generation LIBs with satisfying performance. Recently, a variety of nanostructured Si,8 Ge,9 alloy10 and transition metal oxides11 featured with high theoretical capacities, have been explored as anode materials due to their special mechanisms for lithium-ion storage. Unfortunately, the poor electronic conductivity and huge volume expansion that persist during the Li insertion and extraction process severely limit their extensive applications in LIBs.
To overcome the aforementioned problems, researchers have continuously focused on engineering carbon-based anode materials with enhanced electrochemical performances in terms of cycling stability and electrical conductivity. Correspondingly, several strategies such as structural design,12,13 pore building14,15 and heteroatom doping16,17have been extensively investigated to enhance the capacity. Among them, heteroatom doping is the most popular and effective way, whereby the electronic structure of the carbon host can be modified in comparison with that of the undoped counterparts. Recently, various heteroatom-doped carbon materials such as nitrogen,18 boron,19 sulfur20 and phosphorus21 have been designed and applied as anode materials to enhance Li-storage capability. Nevertheless, they play the respective role in lithium storage depending on their intrinsic properties. The first-principles calculations for the lithium adsorption properties of N- and B-doped materials were reported, which showed that B-doping decreased the Li adsorption energy, while N-doping increased the energy.22,23 Chen et al. investigated the lithium storage performance of highly nitrogen-doped porous carbon from a metal–organic framework (MOF), and the results showed that N-doped porous carbon possessed some exceptional properties, including good electronic conductivity, fast Li+ diffusion, a low operating voltage, and high theoretical Li storage capacity. Porous carbon, as an alternative, is a type of emerging material with attractive properties for LIBs due to its high conductivity and porosity.24 Porous structures can not only provide a large electrode–electrolyte contact area and more active sites, but also effectively reduce the distance for Li+ diffusion. For instance, two-dimensional porous graphitic carbon nanosheets exhibited a very high reversible capacity of 722 mA h g−1 as an anode material for LIBs, which was generally ascribed to the high porosity, super high electronic conductivity, and excellent mechanical flexibility and stability.25 Additionally, the rational construction of anode materials is also of significance to enhance electrochemical performances. Myriad carbon structures with a complex configuration have been explored as LIB anodes. A hollow structure is a kind of well known topology construction and desired competitors by virtue of the characteristic interior space to efficiently relieve the volume expansion. For example, Lou and co-workers reported the synthesis of double-shelled hollow carbon spheres by a facile template method, which manifest improved electrochemical performance.26
Inspired by the above-mentioned studies, we described the synthesis of carbon structures with the above-mentioned advantageous features selectively by doping with heteroatoms and metal nanoparticles to improve the electrochemical performance. MOFs have been demonstrated as ideal metals, carbon and other element sources, and self-sacrificial templates for the preparation of porous carbon matrix composites.24,27–31 Direct pyrolysis of MOFs was recently found to be a facile and versatile route to synthesize microporous carbon with a narrow pore-size distribution and extremely high surface area.25 In this work, bimetallic Co/Zn embedded N-doped carbon (Co–Zn/N–C) polyhedral nanocages were devised and synthesized by pyrolysis of a core–shell Co(2-methyl-imidazole)2 (ZIF-67)@Zn(2-methyl-imidazole)2 (ZIF-8) (ZIF-67@ZIF-8) precursor under an Ar atmosphere. To the best of our knowledge, MOF-derived N-doped porous carbon materials embedded with a bi-metal had rarely been reported for the investigation of LIBs.29 During the pyrolysis process, organic ligands bridging metal cores were transformed to a porous carbon network by nitrogen doping; simultaneously, metal cations were in situ reduced to metallic Zn and Co which were retained in the carbon matrix. The as-prepared carbon-involved structures perfectly inherited the morphological characteristics of the parent ZIF-8@ZIF67 precursors. Such a unique structure endues the composites with excellent electrochemical performance as anode materials for LIBs.
The morphologies and structures of ZIF-8, ZIF-8@ZIF-67 and their derivatives yielded by calcinations at 800 °C were thoroughly investigated by FESEM and TEM. Fig. S3A and B (ESI†) show FESEM images of ZIF-8 and ZIF-67 crystals before carbonization, revealing that these crystals exhibit a regular rhombic dodecahedral morphology composed of well-defined rhombus faces and straight edges. The average size of ZIF-8 is about 250 nm, smaller than that of ZIF-67 polyhedra. Due to the similar structures and unit cell parameters between ZIF-8 and ZIF-67, the ZIF-8@ZIF-67 core–shell structures were successfully synthesized via the seed-mediated route. Fig. S3C (ESI†) indicates that the morphology of ZIF-8@ZIF-67 with a smooth surface is similar to that of ZIF-8, and the average size of the polyhedra is about 600 nm. The inset is a typical TEM image of a single ZIF-8@ZIF-67 crystal, consistent with the results of FESEM. After the pyrolysis treatment of ZIF-8 under an Ar atmosphere at 800 °C for 3 h, the carbonized products substantially retain the original morphology of the original ZIF-8 crystals. Nevertheless, the surface became rough and concave; the structure showed remarkable shrinkage (Fig. S3D†). This could be associated with the massive loss of organic components during the annealing process. As revealed in Fig. 2A, the ZIF-8@ZIF-67 derived products well-retained the polyhedral shape from the parental template. Meanwhile Co–Zn/N–C polyhedral nanocages were intimately and densely decorated with a large number of Co nanoparticles embedded in the carbon matrix due to the magnetic attraction during heating treatment. Fig. 2B displays that Co–Zn/N–C polyhedra are porous nanocages with a uniform size of around 500 nm. It can be explained that ZIF-8@ZIF-67 precursors decomposed to produce gas, which forced metal ions to move outside, leading to the formation of hollow structures with porous shells.35Fig. 2C displays the high-magnification TEM image of porous Co–Zn/N–C polyhedral nanocages, which shows that the wall of the nanocages is about 55 nm in thickness. To ensure the phase structure of decomposed products, the porous polyhedral nanocages were investigated by XRD. After calcining, the characteristic peaks of ZIF-8 and ZIF-67 disappeared completely, and the three apparent diffraction peaks located at 2θ = 44.2°, 51.6°, and 75.9° can be indexed to the (111), (200) and (220) planes of fcc-structured metallic Co (PDF no. 89-4307), demonstrating the formation of Co nanoparticles after calcination of the ZIF-8@ZIF-67 precursor. In addition, a weak and broad peak at approximately 26° was attributed to the (002) peak of graphitic carbon. No diffraction peaks corresponding to zinc or zinc compounds are observed in the pattern; but XPS detection and elemental mapping confirm the presence of metallic Zn and will be discussed below. Raman spectrum was analyzed to further characterize the as-prepared samples. As shown in Fig. S5 (ESI†), the two broad peaks at 1357 and 1558 cm−1 are ascribed to the D and G bands of carbon, respectively. More specifically, the two peaks can be attributed to E2g mode of graphite related to the vibration of sp2-bonded carbon atoms in a 2D hexagonal lattice (such as in a graphene layer) and an A1g mode of graphite related to the disorder due to the finite particle size effect or lattice distortion of the graphite crystals. The intensity ratio of the D-G band, ID/IG, can give reliable information on the degree of graphitization.36 It is found that the composites have a higher IG/ID, implying the excellent graphitization degree of the porous carbon, and these results are consistent with the XRD pattern.
More structural information was further revealed by high-magnification TEM, HRTEM and EDX characterization. As shown in Fig. S6A (ESI†), the nanoparticles were homogeneously embedded in a polyhedral nanocage matrix, with an average size of about 8 nm. No significant aggregates were observed. Interestingly, a number of flexible carbon nanotubes (CNTs) with a diameter of ∼10 nm that extended from the surface of the carbon framework could be clearly observed (Fig. S6B†). In the previous report, it is shown that with the presence of inert gases, Co nanoparticles can catalyze the production of CNTs from ethene.37 Moreover, it is widely accepted that CNTs are generated in situ under the catalytic effect of cobalt nanoparticles at high temperature and a sufficient partial pressure of Ar.30 The high-magnification TEM in Fig. 3A reveals that cobalt nanoparticles are encapsulated in a carbon nanoshell and the HRTEM image in Fig. 3B exhibits a single completely wrapped metallic cobalt nanoparticle with the (111) lattice fringes (a spacing of 0.206 nm). No lattice fringes ascribed to CoO or Co3O4 have been found, which is in accordance with the results of XRD. Another group of fringes with a distance of 0.34 nm can also be clearly seen in Fig. 3B, indicating a highly graphitized carbon shell. The continuous graphitic carbon layers, tightly wrapping around the cobalt nanoparticles, can prevent Co nanoparticles from aggregation and oxidation. Additionally, Fig. 3C shows the energy dispersive spectrum (EDS) and the inset is its corresponding STEM image. The results reveal the existence of C, N, Co, Zn and Cu elements, wherein the Cu signal is ascribed to the copper grid. The elemental mapping images in Fig. 3D point out a highly uniform distribution of Co, Zn, C and N, confirming the formation of a bimetal embedded in the porous N-doped carbon matrix. The embedding and doping of Co and Zn enhanced the conductivity of the samples substantially and promoted graphitization of carbon in the as-synthesized composites simultaneously.
XPS was obtained to further investigate the surface characteristics of porous Co–Zn/N–C polyhedral nanocages and the corresponding full spectrum is indicated in Fig. S7 (ESI†). Peaks corresponding to Co, Zn, N and C are clearly observed, which suggest that there are Co (1.73%), Zn (2.09%), N (12.76%), and C (83.42%) elements on the surface of the porous Co–Zn/N–C polyhedral nanocages. The high resolution C 1s spectrum in Fig. 4A can be fitted to the three peaks of C–C (284.6 eV, sp2-hybridized carbon), C–O (286.2 eV), and CO/CN (287.7 eV), which indicated an asymmetric tail at a higher binding energy and this is an ordinary feature for N-doped carbon materials. N actually comes from the decomposed 2-methylimidazole ligands and also provides evidence for the successful doping. The high resolution N 1s spectrum (Fig. 4B) can be deconvoluted to the three sub-peaks of pyridinic-N (398.7 eV), pyrrolic-N (399.8 eV), and graphitic-N (401.0 eV).38 As shown in Fig. 4C, two notable peaks at 780.8 and 795.9 eV are present in the Co 2p spectrum, which can be assigned to Co(0).38 Similarly, the Zn 2p spectrum (Fig. 4D), shows two evident peaks at about 1021.2 and 1044.2 eV, which can be assigned to metallic Zn.39 Because of the low boiling point of zinc (908 °C), it will evaporate during calcination of ZIF-8 at 800 °C.24 However, metallic Zn was retained in the product after calcining ZIF-8@ZIF-67, possibly because the outer shell of ZIF-67 played the role of blocking the partial release of Zn. The residual Zinc metal is small in quantity or size, which cannot be detected by XRD.
Fig. 4 XPS spectra of the porous Co–Zn@N–C polyhedral nanocages: (A) survey scan spectrum; (B) high-resolution N 1s spectrum; (C) high-resolution Co 2p spectrum; (D) high-resolution Zn 2p spectrum. |
The surface profile is the key factor for the electroactive materials in electrical storage applications and can be investigated by nitrogen adsorption–desorption isotherms at 77 K shown in Fig. 5A. For porous Co–Zn/N–C polyhedral nanocages, the rapid rise of the adsorption at a low pressure range (P/P0 ∼ 0) reveals the presence of a large amount of micropores. The hysteresis loop appears at the P/P0 of 0.4–0.98, caused by the presence of mesopores. Hence, there are two types of pores in the as-prepared polyhedral nanocages. From the pore-size distribution curve based on the BJH method in the inset of Fig. 5B, one type is mesopores with a narrow pore-size distribution between 2.0 and 4.5 nm, and another type is micropores with a size of 0.68 nm. Porous Co–Zn/N–C polyhedral nanocages exhibit a high specific surface area of 349.12 m2 g−1 and a total pore volume of 0.304 cm3 g−1. The larger surface area and pore volume can offer more active sites for the electrochemical reactions and ensure an efficient transport pathway between the electrolyte and the active electrode materials.
Fig. 5 (A) Nitrogen adsorption–desorption isotherms and (B) pore-size distribution curves of porous Co–Zn/N–C polyhedral nanocages. |
Considering that porous Co–Zn/N–C polyhedral nanocages show some advantageous features for LIB application, involving an anisotropic hollow structure, larger specific surface area and pore volume, the electrochemical lithium-storage properties were investigated by the standard half-cell configuration. The electrochemical properties of the as-obtained product is first investigated by CV. Fig. 6A indicates the first three consecutive CV curves of the electrode of Co–Zn/N–C polyhedral nanocages between 0.01 and 3.0 V at a scan speed of 0.1 mV s−1 at room temperature. Notably, the first cycle displays a different CV curve from the following cycles, especially for the discharge band. For the first discharge process, a strong peak is observed at 0.5 V, which is usually attributed to the occurrence of side reactions on the electrode surfaces and interfaces due to the solid-electrolyte interphase (SEI) film.40 The peak vanishes during the subsequent cycles; it is inferred that some irreversible reactions have occurred, the formation of a SEI film. A distinct peak that appears at 0.2 V during the discharge in the second and third cycles is ascribed to the generation of a new SEI film during the charge and discharge processes.24 The cathodic peak at ∼1.4 V confirmed the synergetic effect of Co and Zn NPs and the N-doped analogous graphene framework in the Co–Zn/N–C composite toward the enhanced electrochemical performance.41 The cathodic peaks at ∼0.9 V in the first sweep can be ascribed to the lithium insertion into the electrode as LixZn.42 During the anodic cycles, the peak can be observed at about 0.25 V, which is attributed to the reversible extraction of lithium from the LixZn alloy to the formation of metallic Zn and Li in several steps.41–43 In addition, one broad oxidation peak is observed between 1.0 and 1.5 V. which corresponds to the delithiation of defective sites within the carbon matrix.44 It is noted that CV curves almost overlap, indicating the stable and good reversibility. Fig. 6B shows the representative discharge–charge voltage profiles within a cutoff voltage window of 0.01–3.0 V at 0.2 A g−1. The initial discharge and charge capacities are found to be 863.3 and 509.6 mA h g −1, respectively. The low coulombic efficiency (CE) of 59% may be caused by the irreversible capacity loss, including the inevitable formation of the SEI and decomposition of the electrolyte, which is common for most anode materials. The porous Co–Zn/N–C polyhedral nanocages exhibit sloping voltage (vs. capacity) profiles, similar to those of porous carbon materials for application in LIBs.45,46 Remarkably, the long plateaus at about 0.84 V shown in the first discharge disappears during the second and third discharge, suggesting that the reductive decomposition of the electrolyte is effectively prevented due to the formation of the SEI film in the first discharge, which can greatly relieve the irreversible capacity loss of the following cycles. Therefore, the CE increases rapidly to 95% in the second cycle and the corresponding discharge and charge capacities of the 2nd cycle are 531.3 and 504.9 mA h g−1, respectively. After the 10th cycle, the discharge capacity of porous Co–Zn/N–C polyhedral nanocages is still maintained at 537.8 mA h g−1, and the CE steadily reached around 98.4%. The results are also in good agreement with that of the CV curves.
The rate capability of porous Co–Zn/N–C polyhedral nanocages was evaluated at various current densities from 0.2 to 2 A g−1 as presented in Fig. 6C. As can be seen, the reversible capacities remain stable and decrease regularly with an increased rate. The high-rate capacities of 708, 530, 480 and 444 mA h g−1 can be obtained at rates of 0.2, 1, 1.6, and 2 A g−1, respectively, showing remarkable rate capability. Moreover, the discharge capacity can still be recovered to 683 mA h g−1 when the current density went back to 0.2 A g−1 after more than 145 cycles (Fig. 6D), indicating that porous Co–Zn/N–C polyhedral nanocages have great potential as a high-rate anode material in LIBs.
The cycling performance together with the CE of porous Co–Zn/N–C polyhedral nanocages is demonstrated at a constant current density of 0.2 A g−1 between 0.01 and 3 V in Fig. 7. Remarkably, after a few discharge–charge cycles, porous Co–Zn/N–C polyhedral nanocages exhibit excellent cyclic capacity retention and the CE steadily remains ∼100%. Although the initial capacity is low for the first cycle, the capacity of porous Co–Zn/N–C polyhedral nanocages rises gradually during the initial 200 cycles, which could be attributed to the gradual penetration of the electrolyte all over the porous active material during cycling at a low current density and the progressive generation of electrochemically active polymeric films. Till the 400th charge–discharge cycle, a reversible capacity of 702 mA h g−1 can still be retained, almost 2 times the theoretical capacity of commercial graphite (372 mA h g−1). For comparison, ZIF-8 derived N-doped C and ZIF-67 derived Co/N–C were also obtained by the same calcination approach, and the capacity profile for 200 charge–discharge cycles is shown in Fig. 7. The reversible capacities of N-doped C and Co/N–C can be retained at ∼444 and 340 mA h g−1 at the end of 200 charge–discharge cycles, which also present decent cyclic stability. Nevertheless, the reversible capacities of N-doped C and Co/N–C are lower than those of porous Co–Zn/N–C polyhedral nanocages. After cycling, the initial structure of Co–Zn/N–C polyhedral nanocages can be well preserved after 30 discharge–charge cycles at 200 mA g−1 (Fig. S8, ESI†). The lithium-storage ability of porous Co–Zn/N–C polyhedral nanocages in the current study is superior to that of many other porous carbon-based anodes for LIBs as indicated in Table S1 (ESI†). The above results clearly demonstrate that the Co–Zn bimetal is beneficial for the capacity improvement, possibly explained by the synergistic effect between Co and Zn. Firstly, Co particles can improve electronic conductivity and increase the structural integrity, and Zn particles play an important role in increasing the active material utilization of Co–Zn/N–C polyhedral nanocages.47 Secondly, the essential properties of zinc, such as the lithium alloying reaction, could also contribute to the electrochemical performance. Last but not the least, the porous structure and N-doping also play an important role in relieving the impact of volume changes during the repeated discharge/charge process, maintaining perfect electrical conductivity and integrity of the structure and enhancing electrochemical activities for lithium storage. The N atoms especially for pyridinic and pyrrolic N can provide more active sites for Li ions and thus accelerate the transportation of electrons and Li ions in the electrode. As a result, the prepared product shows a higher reversible capacity as an anode material for LIBs than graphite.24
Fig. 7 Cycling performance of porous Co–Zn/N–C polyhedral nanocages, N-doped C, and Co/N–C at a current of 0.2 A g−1. |
To further understand lithium-storage properties, an AC impedance measurement was employed. Electrochemical impedance spectra (EIS) of porous Co–Zn/N–C polyhedral nanocages were investigated at a fresh cell and after the 1st, 5th and 20th cycles at 0.2 A g−1, as shown in Fig. 8. The four Nyquist plots consist of one semicircle in the high-frequency region and a straight line in the low-frequency region. The semicircle portion is related to the reactions occurring on the electrode–electrolyte interface, which reflects the charge transfer impedance and SEI impedance. The larger the diameter of the semicircle, the larger the charge transfer resistance. It can be seen that porous Co–Zn/N–C polyhedral nanocages cycled exhibit a lower charge transfer resistance than fresh cells, which indicates that the fresh cell has the highest charge transfer resistance. This result suggests that the higher diffusivity of lithium ions with increasing charge–discharge cycles can reduce the charge transfer resistance.
Fig. 8 Electrochemical impedance spectra (EIS) of porous Co–Zn/N–C polyhedral nanocages at a fresh cell and after the 1st, 5th and 20th cycles at 0.2 A g−1. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ta09030c |
This journal is © The Royal Society of Chemistry 2017 |