Lele Sua,
Jun Zou*a,
Shengtao Donga,
Niyuan Haoa and
Haiqing Xub
aSchool of Materials Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang, 212003, P. R. China. E-mail: zj_881996@163.com; Fax: +86 511 84407381; Tel: +86 511 84445783
bJiangsu Provincial Engineering Laboratory for Advanced Materials of Salt Chemical Industry, Huaiyin Institute of Technology, Huaian, 223003, Jiangsu, P. R. China
First published on 6th December 2017
The effects of rare earth based β-nucleating agent (WBG-II) and aryl amide derivative nucleating agent (TMB-5000) on the crystal structure, morphology, and dynamic mechanical behavior of poly(L-lactic acid) (PLLA) were systematically investigated. The presence of β-form crystal in PLLA composites has been confirmed through various techniques including wide-angle X-ray diffraction (WAXD), Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy. The crystallization behaviors of WBG-II and TMB-5000 nucleated PLLA were studied via WAXD and polarized optical microscope (POM) techniques. The experimental results convincingly reveal that WBG-II and TMB-5000 not only accelerate the crystallization rate, but also alter the packing structure of PLLA chains in the crystals. Furthermore, a significant difference in crystal dimensions and nucleation density was observed clearly. Moreover, the effect of different β-nucleating agents on the storage modulus (E′) and dynamic loss (tanδ) of pure PLLA, PLLA/TMB-50000.25 and PLLA/WBG-II0.25 were investigated by dynamic mechanical analysis (DMA).
According to our best knowledge, the properties of a crystalline polymer are more dependent on the crystal structure and the morphology.16 It is well known to us that four different crystal structures (α, α′, β, γ) of PLLA have been testified, and the structure and the formation of them rest with the crystallization conditions. De Santis and Kovacs17 first reported that the α-form is pseudo-orthorhombic and has a 103 helical chain conformation with crystal parameters of the unit cell dimensions of a = 1.07 nm, b = 0.645 nm, c = 2.78 nm. Based on the data of WAXD and FTIR, Zhang et al.18 reported a new crystal structure named the α′-form for PLLA crystallized under 120 °C.16 The chain conformation and crystal system of α′-form is similar to α structure, but it has a looser and less ordered chain packing.16,19,20 The β-form was first observed by Eling et al.21 and researched further in numerous studies. Hoogsteen et al.22 suggested an orthorhombic unit cell for the β-form with a = 1.031 nm, b = 1.821 nm, c = 0.900 nm, each arranged in a 31 helical conformation. On the other hand, Brizzolara et al.23 made an extensive molecular modeling and proposed an orthorhombic unit cell with two parallel chains. Subsequently, Puggiali et al.24 claimed that the β-form crystal is a frustrated structure of three 31 helices in a trigonal unit cell with parameters of a = b = 1.052 nm, c = 0.881 nm. A more ordered crystal modification called γ was also found by the same group. The γ-form was acquired by epitaxial crystallization of PLLA on hexamethylbenzene.16
Among these crystalline structures, the α-form might be the most common and stable one. The particular interest in β-form arises from the fact that, the β-form has a lower melting temperature and improved mechanical properties in comparison with the α-form. However, the β-form is thermodynamically metastable and troublesome to obtain under normal operating conditions.16 Using unique methods can obtain the β-form crystals, such as the spinning,25–29 tensile drawing,30,31 solid-state coextrusion,32,33 or adding specific nucleating agents.34,35 Eling et al.21 reported that β crystals were produced upon tensile drawing at a high temperature to a higher draw ratio. Hoogsteen et al.22 prepared high-strength fibers which consisted of pure β-form crystals by hot drawing of solution-spun PLLA fibers. Sawai and coworkers32,33 studied the crystal transformation from the α-form to the β-form during tensile drawing and solid-state extrusion, perorating that the transformation is most efficiently obtained by the orientation of PLLA at high temperatures and strain rates. Recently, Singh et al.34 discovered the β-phase of PLLA has been established for the first time using multi-walled carbon nanotube as the template. In these techniques, the addition of β-nucleating agent is the most simple and convenient method to form the β-crystals and improve the crystallization ability of semicrystalline polymer. For example, various types of compounds have been used as β-nucleating agent for preparation of β-form isotactic polypropylene (iPP), such as organic carboxylate metal salts,36–38 the rare earth β-nucleating agents,39–41 aryl amide compounds42–45 and so on. Sheng et al.40 found that three types of β-crystalline morphologies are sequentially generated by adding a rare earth β-nucleating agent (WBG-II), which not only increased the overall crystallinity and the proportion of β-crystals, but also improved the toughness. Han et al.43 noted that β-form hybrid shish kebab structure was achieved in PP pipe by adding aryl amide compounds (TMB-5) as β-nucleating agent. However, little attention is paid to the β-nucleating agents to induce PLLA to form β-crystals, which is of great significance for researching the crystal structure and morphology of PLLA.
In this work, we have comparatively studied the influence of different β-nucleation agents (WBG-II and TMB-5000) on the structure, morphology, and dynamic mechanical behavior of PLLA. The incorporation of WBG-II and TMB-5000 induced the orientation of PLLA molecular chain, and then formed β-crystal, which has been revealed through wide-angle X-ray diffraction (WAXD), Fourier transform infrared spectroscopy (FTIR), and Raman spectroscopy. Moreover, the morphologies of PLLA and its composites were investigated in details with the scanning electron microscope (SEM) and polarized optical microscope (POM). At last, the relaxation behavior of PLLA and its composites through dynamic mechanical analysis (DMA) has been explored.
For the WAXD, FTIR, Raman spectroscopy, and DMA measurements, the thin-sheet samples were prepared. Firstly, the pure PLLA, PLLA/WBG-II0.25 and PLLA/TMB-50000.25 (50 mg) were hot-pressed at 200 °C to a sheet with a thickness of 200–300 μm on a hot plate respectively, followed by holding for 3 min to erase any previous thermal history. After that, the thin-sheet samples were rapidly put to another hot plate, held at 120 °C for 10 min, and finally quenched in ice ethanol.
Fig. 1 Wide-angle X-ray diffraction (WAXD) patterns of pure PLLA, PLLA/TMB-50000.25, and PLLA/WBG-II0.25 after isothermally crystallized at 120 °C for 10 min. |
As far as we known, linear WAXD profiles are obtained from circular integration of intensities from 2D-WAXD. Subsequently, through deconvoluting the peaks in linear WAXD profiles, the overall crystallinity XC was calculated by the following equation.46
Xβ = Kβ × XC |
Finally, the fitted areas were obtained by Jade software. Meanwhile, the XC, Kβ and Xβ were calculated through above formulas, listed in Table 1. The XC of PLLA/WBG-II0.25 and PLLA/TMB-50000.25 is up to 3.9 and 3.6 times respectively, compared with that of pure PLLA. Moreover, the Kβ and Xβ values of PLLA/WBG-II0.25 are higher than that of PLLA/TMB-50000.25. These results confirmed the fact that the incorporation of β-nucleating agent was effective to obtain the β-form crystal in PLLA matrix.
Samples | XC (%) | Kβ (%) | Xβ (%) |
---|---|---|---|
PLLA | 16.25 | 0 | 0 |
PLLA/TMB-50000.25 | 59.23 | 4.81 | 2.85 |
PLLA/WBG-II0.25 | 64.50 | 4.95 | 3.19 |
Fig. 2a manifests FTIR spectrum in the 4000–500 cm−1 region of PLLA, PLLA/TMB-50000.25 and PLLA/WBG-II0.25 composites at room temperature. The broad absorption peak which appear around 3504 cm−1 is assignable to ν(O–H) vibration modes. It is well-known that hydrogen association is easy to occur in the hydroxyl, resulting in that absorption peaks shifted to lower wavenumber region and gradually widened with the increasing of the association degree. Furthermore, there are two obvious peaks appeared at about 2997 and 2946 cm−1 respectively, which are corresponding to ν(C–H) vibration modes of methyl. Besides, the δ(C–H) modes of methyl separately appear around 1456 and 1384 cm−1 in the spectrum. In the ν(CO), ν(C–O) and ν(C–C) regions, the PLLA and its composites exhibit sharp absorption peaks at 1760, 1100, and 1200 cm−1 respectively. Although the main characteristic absorption peaks of pure PLLA and its composites are roughly the same, there are still some differences in the spectrums, which will be discussed in details in the subsequent section.
Fig. 2 (a) FTIR spectrum of pure PLLA, PLLA/TMB-50000.25 and PLLA/WBG-II0.25, (b) the enlarged spectra in the 1000–840 cm−1. |
The enlarged spectrum in the 1000–840 cm−1 region is plotted in the Fig. 2b. All of the PLLA and its composites present a band around 921 cm−1, which is well assigned to the coupling of ν(C–C) and γ(CH3) vibration modes and sensitive to the 103 helix chain conformation of PLLA α-crystals. In addition, it is interesting to find that the PLLA/TMB-50000.25 and PLLA/WBG-II0.25 exhibit new bands at 910 cm−1 and 906 cm−1 respectively, but none of them is detected for pure PLLA. These bands are attributed to the coupling of ν(C–C) and γ(CH3) vibration modes of β crystals (31 helix),18 which suggested that the β-form had been established by using WBG-II and TMB-5000 as template. Compared with that of TMB-5000, the WBG-II performed a better nucleation effect.
The Raman curves of pure PLLA, PLLA/TMB-50000.25 and PLLA/WBG-II0.25 composites are displayed in Fig. 3a. According to literature,48 the 3004, 2950, 2884, and 2741 cm−1 peaks were observed in PLLA and its composites could be assigned to ν(C–H) vibration modes of methyl. The δ(C–H) vibration modes of methyl appear at 1457, 1388, and 1299 cm−1. The peaks appeared at about 1773 and 1519 cm−1 are corresponding to ν(CO) vibration modes. The ν(O–C–O) modes are observed at 1127 and 1042 cm−1. Furthermore, the Raman line assigned to ν(C–C) vibration modes are observed at 1183, 1094, 740, 709 cm−1 in Raman spectrum, respectively.
Fig. 3 (a) Raman spectrum of pure PLLA, PLLA/TMB-50000.25 and PLLA/WBG-II0.25, (b) the enlarged spectra in the 965–835 cm−1. |
In addition, the enlarged spectrum in 965–835 cm−1 region is presented in Fig. 3b. The most intensive Raman characteristic peaks are located at ca. 873 cm−1 in the Raman spectrum, which could be assigned to ν(C–COO) mode. Moreover, the 921 and 907 cm−1 doublet could be seen in the Raman spectrum of PLLA/TMB-50000.25 and PLLA/WBG-II0.25 composites. The former band reflects to the 103 helix, whereas the latter one reflects to the 31 helix. They are assigned to the coupling of the ν(C–C) and γ(CH3) vibration modes. It is simple to distinguish 103 (α crystals) and 31 (β crystals) helical conformations of PLLA in Raman spectrum, which seems more sensitive to molecular segment arrangement. Meanwhile, compared with PLLA/TMB-50000.25, PLLA/WBG-II0.25 composite has higher strength of β-phase peak, which indicates that WBG-II has better nucleation effect, and induces PLLA to form higher content β-form crystal. These results are in accordance with those of WAXD and FTIR discussed before.
Fig. 4 Scanning electron micrographs of (a) WBG-II, (b) TMB-5000, (c) PLLA/WBG-II0.25, (d) PLLA/TMB-50000.25. |
Generally, the nucleation rate and growth rate of crystals both have effects on the crystallization of polymers. Therefore, the crystalline morphologies of pure PLLA, PLLA/TMB-50000.25 and PLLA/WBG-II0.25 composites have been investigated in details by POM. The samples were prepared by melting on a hot plate, and rapidly cooled to 120 °C, then maintained for different time.
As showed in Fig. 5a and b, the crystallization rate is slow and the spherulites size is relatively large in pure PLLA, which is due to that the formation of nuclei is difficult and spherulite growth is mainly a homogeneous nucleation. In Fig. 5c and e, it is a little dark in the visual field which crystallized at 120 °C for 1 min, and considerable small crystals could be identified, then it becomes lighter in Fig. 5d and f which crystallized for 3 min. These results indicate that the crystallization rate becomes faster, and the crystals become much smaller in β-nucleated PLLA, which is attributed to the fact that a large amount of nuclei produced after adding the nucleating agent in heterogeneous nucleation. In comparison with that of TMB-5000, the WBG-II acted as a more effective nucleating agent to initiate nucleation and increase the nucleation density for PLLA crystallization. The main reason may be that the size of WBG-II is relatively small, so it disperses in the PLLA matrix more intensively, which have been showed in Fig. 4c and d, and finally favors the formation of high proportion of crystals. In addition, the crystalline morphologies of pure PLLA are obviously different from the samples containing WBG-II and TMB-5000. Distinctly, the spherulites of PLLA are typical birefringence, while the agglomerates of PLLA/TMB-50000.25 and PLLA/WBG-II0.25 composites appear bundle-like structure, which have been reported by Sheng's group.40 Sheng et al. found that the bundle-like crystals emerged which is one of the types of β-crystalline morphologies when the content of WBG in iPP increased to 0.25 wt% and 0.5 wt%. In this way, the special morphology may be the formation of β-crystals, which will be testified later.
Fig. 6 shows the crystalline morphologies at 130 °C and 140 °C for the PLLA and its composites after saturation of crystal formation. The crystal dimension of the PLLA and its composites considerably increases with the increase of Tc. Moreover, the size of the crystal decreases with the incorporation of WBG-II and TMB-5000, which is in good consistance with the previous paragraph. This again illustrates that the crystallization rate of PLLA/TMB-50000.25 and PLLA/WBG-II0.25 composites is faster than that of pure PLLA at the same Tc. Additionally, it is worthwhile mentioning that the bundle-like structure with higher birefringent forms on the surface of β-nucleated PLLA crystals is shown clearly in the Fig. 6d and f. This phenomenon can be attributed to the solubility of WBG-II and TMB-5000 in PLLA at melt temperature, and the self-organization and recrystallization of molten WBG-II and TMB-5000 from PLLA matrix. Therefore, it can be inferred the coexistence of two different crystalline forms, including α-form and β-form, which is in agreement with the results of WAXD, FTIR and Raman spectroscopy.
Fig. 7 Dynamic mechanical responses of pure PLLA, PLLA/TMB-50000.25 and PLLA/WBG-II0.25 (a) storage modulus (E′), (b) dynamic loss (tanδ) curves as a function of temperature in tensile mode. |
From the figure with dynamic loss curves in Fig. 7b, it is of great obvious that the Tg peak of PLLA is sharp and high, suggesting that the segment relaxation is quite difficult. In contrary, the Tg peak of PLLA/TMB-50000.25 and PLLA/WBG-II0.25 composites is comparatively broad and low, which can be explained by the fact that the crystallinity of PLLA/TMB-50000.25 and PLLA/WBG-II0.25 composites was greatly improved and the packing of helices was more ordered, leading to the decrease of friction loss. However, the Tg value corresponding to the composites increases slightly. The Tg value of pure PLLA is 66.0 °C, whereas the Tg value for PLLA/TMB-50000.25 is 68.9 °C, and that for PLLA/WBG-II0.25 is 71.3 °C. The closer packing of helices for PLLA/WBG-II0.25 impeded the movement of chain segments below the glass-transition temperature, so a higher Tg value was observed for PLLA/WBG-II0.25 as compared with that of PLLA/TMB-50000.25. It is interesting to find that the composites show a small hump at 65.0 °C which is absent in pure PLLA. It is probably due to the relaxation behavior of β-form crystals, as the arrow indicated. In fact, β-form crystal structure has a lower thermal stability than α-form crystal structure corresponding to a certain degree of disorder in the crystals. Therefore, the above results of DMA also reveal that the incorporation of β-nucleating agent is effective to obtain the β-form crystal in PLLA matrix and WBG-II performed a better nucleation effect than TMB-5000.
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