Yunwu Yu*a,
Yan Wangb,
Tianwei Lia,
Wenfeng Lianga,
Chun Lia,
Wanyang Niua and
Lili Gaoa
aSchool of Materials Science and Engineering, Shenyang Jianzhu University, Shenyang 110168, P.R. China. E-mail: diabloyyw@sina.com
bAlan G MacDiarmid Institute, Jilin University, Changchun 130012, P.R. China
First published on 1st September 2017
The precursor poly(arylene ether sulfone) containing amino-groups was synthesized by a nucleophilic polymerization route, and then modified using three commercially available anhydrides. The anhydride modified polymers had fractional free volume (FFV) values in the range of 0.128–0.162, and good mechanical, thermal and gas transport properties, which were correlated with the polymer chain structure. They showed higher glass transition temperatures in the range 207–227 °C compared with the precursor polymers due to the introduction of imide pendant groups, and better thermal stability with 5% weight loss above 512 °C. The incorporation of imide pendant groups into poly(arylene ether sulfone)s improved the gas transport performance evidently due to the higher fractional free volume. The anhydride modified polymer Br-PAES-20 possesses higher permeability and permselectivity simultaneously. The most permeable membrane PEP-PAES-60 showed permeability coefficients of 8.66 barrers to O2, 0.64 barrers to N2 and 13.56 barrers to CO2, with an ideal selectivity factor of 13.53 for the O2/N2 pair.
Gas separation based polymeric membranes seems to possess tremendous potential as an energy-efficient alternative for room-temperature separations. To push forward the predominance of membrane-based separation technology, polymeric membranes should possess both higher permeability and selectivity.4,5 However, there is a trade-off relation between permeability and selectivity of polymeric membranes.6,7 The upper bound line to the trade-off of gas permeability versus gas selectivity was obtained by Robeson6 in 1991 for several gas pairs. As the separation performance of polymers improving, a higher upper bound line was established in 2008.7
The transport of gas molecules through dense polymeric membranes is usually described by the solution–diffusion mechanism.8 In this mechanism, the permeants dissolve in the polymeric membrane and then diffuse through the membrane down a concentration gradient. The permeation process could be viewed as a product of solution and diffusion. Therefore the permeability coefficient could be described by the following equation:9
P = D × S |
According to solution–diffusion mechanism, a very promising way to develop new polymeric materials with improved properties consists of optimizing the structure of the main chains and pendant groups to enhance fractional free volume domains with a tailored distribution of pore sizes in order to increase the diffusivity and also with restrictive or selective channels communicating the interchain voids to increase the permselectivity.10 Glassy polymers that have lower intrasegmental mobility and longer relaxation time are preferentially chosen as practical membrane materials, amongst the various polymer materials, for almost all industrial gas separation because of their inherent high selectivity, excellent thermal and chemical stability, and good mechanical properties.11
In general, glassy polymers are characterized by the relatively small fraction of free volume, so the more permeable species in glassy polymers are those with low kinetic molecular diameter and selectivity is due to the difference in kinetic molecular dimension. The stiff structure of aromatic polymers, such as poly(aryl ether ketone), polysulfone, polyphenylene sulfide, polyimide etc., reduces the intrasegmental mobility and limits the degree of chain packing which in turn increases the free volume. Therefore, aromatic glassy polymers could possess relatively higher diffusivity. In particular, aromatic polyimides are extensive used for their excellent thermal oxidative stability, exceptional mechanical properties, along with an extraordinary ability to separate complex mixtures of gases in diverse applications.12–14
On the basis of facts above, we chose poly(arylene ether sulfone) contained amino-groups as precursor, and then introduced imide pendant groups by the reaction between amine-groups and anhydrides. Through this approach, we got a series of newly modified poly(arylene ether sulfone). The variation in chemical structure of polymers was expected to result in interesting variation in physical properties, for instance, packing density and segmental motion of the polymer chain, and thus should promote the gas permeation in membranes. The effect of structural variation on the gas separation properties has been investigated through the calculation of fractional free volume and gas permeation measurement. Moreover, thermally stable imide groups could improve heat resistance of polymers.
A typical synthesis procedure of Am-PAES-20 (4-AmPHQ mole percent content was 20%) as follows: 0.4024 g (2 mmol) 4-AmPHQ, 2.6898 g (8 mmol) 4,4′-(hexafluoroisopropylidene)diphenol, 2.5425 g DFDPS (10 mmol) and 1.518 g K2CO3 were added into three-necked flask with a Dean-Stark trap, condenser, mechanical stirrer and nitrogen inlet & outlet. N-Methyl-2-pyrrolidone (20 mL) and toluene (20 mL) were used as solvent and azeotropic reagent, respectively. The reaction mixture was refluxed at 130 °C for 3 h to dehydrate the system completely. After dehydration and removal of toluene, the reaction temperature was raised to 180 °C gradually and held at this temperature for 3 h. Then the temperature was raised to 200 °C, and held at this temperature till the viscosity did not increase any further. A viscous solution was obtained and then poured into the mixture of ice and water slowly to precipitate the polymer. The polymer was pulverized into a powder using a high-speed disintegrator. The polymer powder was washed several times with ethanol and hot water with a nitrogen inlet. Finally the light yellow polymer powder was dried in a vacuum oven at 100 °C. Another precursor polymer Am-PAES-60 was prepared following the similar procedure.
The mechanical properties of membranes were measured at room temperature on SHIMADIU AG-I 1KN at a strain rate of 2 mm min−1. The size of samples was 20 mm × 4 mm. The samples were dried at 120 °C in vacuum oven for 24 h before measurement.
Single gas permeability coefficients (P) of the pure gases He, N2, O2 and CO2 were measured on polymer dense membranes by the constant volume method at 25 °C with an upstream pressure of 1 atm.17,18 The permeability of each pure gas was calculated by the following equation from the flux of pure gas on the permeating side.
The ideal permselectivities for various gas pairs were calculated based on the permeation rate of pure gases.
The effective diffusion coefficient D that is an apparent one for the glassy polymers19 is calculated from the time-lag θ according to the following equation:
FFV = Vf/Vsp |
Vf = Vsp − 1.3Vw |
The correctness of this approach for all the polymers and in relation to transport of various gases has been discussed.19 It can be assumed that a large scatter of the empirical correlations of diffusion and permeability coefficients with Vf and FFV often observed for various polymers can be induced by the only approximate validity of these equations.
The polymer density ρ is the density of the film (g cm−3), which is determined by buoyancy method on a SD-200L electronic densimeter from Alfa Mirage Co., Ltd, Japan, and the density was calculated as follows:
The structures of the previous polymer and anhydride modified polymers have been confirmed by FT-IR and 1H-NMR spectra. Fig. 1 shows the FT-IR spectra of anhydride modified polymers, Cl-PAES-60, Br-PAES-60 and PEP-PAES-60. The FT-IR spectra exhibited characteristic imide group absorptions peaks at around 1784 and 1730 cm−1 (typical absorptions of imide carbonyl asymmetrical and symmetrical stretchings) and did not show the amide carbonyl peak at 1650 cm−1, thus demonstrating complete imidization during modification. 1374 cm−1 (C–N–C stretching), 1093 and 730 cm−1 (imide ring deformation), 1279–1190 cm−1 (C–F and Ph–O–Ph stretchings) absorption bands are also clearly visible. The FT-IR spectrum of PEP-PAES-60 exhibited characteristic acetylene group stretching absorptions at 2215 cm−1. 1H-NMR spectra of Cl-PAES, Br-PAES and PEP-PAES are shown in Fig. 2. All protons resonate in the region of 6.9–8.1 ppm and have been well assigned. In all spectra, the protons H7 and H8 shifted to a lower field compared with the same protons of Am-PEAS due to the electron-withdrawing property of imide group. As shown in complete spectra provided in the ESI,† no resonate of amino protons (around 5.2 ppm) were observed after modification. The above results demonstrate that these three anhydrides hold a good reaction activity with amino-groups in Am-PEAS. Fully chemical imidization catalyzed by acetic anhydride and pyridine could be achieved at 80 °C.
For synthesis of polyimides, the anhydride monomer with an electron withdrawing substituent and the diamine monomer with an electron donating substituent on the aromatic ring have higher reactivity.21 The three anhydrides we chose in this study had enough reaction activity with amino-groups in Am-PEAS due to electron withdrawing –Cl, –Br or conjugated phenylethynyl group. In actual synthesis of poly amic acid, compared with aromatic dianhydride monomer, the aromatic diamine monomer has a greater influence on the formation of amide acid.
Polymers | NMP | DMF | DMAc | DMSO | CHCl3 | THF | Acetone |
---|---|---|---|---|---|---|---|
a ++, soluble at room temperature; +, soluble with more stirring or heating; −, insoluble at room temperature. | |||||||
Am-PAES | ++ | ++ | ++ | + | + | + | − |
Cl-PEAS | ++ | ++ | ++ | ++ | ++ | + | − |
Br-PAES | ++ | ++ | ++ | ++ | ++ | + | − |
PEP-PAES | ++ | ++ | ++ | + | + | + | − |
TPEP-PAES | − | − | − | − | − | − | − |
Polymer | Tg (°C) | Td5% (°C) | Td10% (°C) | Char yield (%) |
---|---|---|---|---|
Am-PAES-20 | 205 | 500 | 518 | 52 |
Am-PAES-60 | 209 | 463 | 490 | 53 |
Cl-PAES-20 | 207 | 512 | 535 | 70 |
Cl-PAES-60 | 226 | 530 | 548 | 62 |
Br-PAES-20 | 210 | 513 | 530 | 55 |
Br-PAES-60 | 227 | 525 | 541 | 44 |
PEP-PAES-20 | 208 | 512 | 535 | 49 |
PEP-PAES-60 | 221 | 521 | 543 | 57 |
Thermal stabilities of the PAESs evaluated by TGA are also listed in Table 2. Tds of Am-PAESs increases with increasing the content of –C(CF3)2– component due to the presence of stronger C–F bonds with higher thermal stability23,24 than –NH2. Besides, –C(CF3)2– is in the backbone and has a more significant contribution to thermal stability. Compared with Am-PAESs, all anhydride modified PAESs exhibited more excellent thermal stability, and no obvious decomposition was observed below 500 °C. Compared with precursor polymers, anhydride modified PAESs showed an opposite trend of the Td with the pendant content. This was because that the more amino groups in the precursor polymer, the more imide pendant groups with excellent thermal stability were introduced (the maximum ΔTd5% and ΔTd10% were 67 °C and 58 °C, in the case of Cl-PAES-60). Their char yield at 800 °C in nitrogen was in the range of 44–70 wt%. The TGA data indicated that these PAESs had fairly higher thermal stability regardless of the introduction of the imide pendant groups. For Cl-PAES and Br-PAES, the char yield was decreased with the increase of the imide group content while an opposite trend occurs for PEP-PAES. We postulated that the marked difference in char yield was mainly due to crosslinking of ethynyl groups during temperature rising.
Membrane | Thickness (μm) | Tensile strength (MPa) | Tensile modulus (GPa) | Maximum elongation (%) |
---|---|---|---|---|
Am-PAES-20 | 89 | 79 | 3.2 | 10.6 |
Am-PAES-60 | 92 | 88 | 2.8 | 10.8 |
Cl-PAES-20 | 90 | 75 | 3.3 | 9.6 |
Cl-PAES-60 | 85 | 73 | 3.4 | 9.3 |
Br-PAES-20 | 88 | 69 | 2.9 | 9.8 |
Br-PAES-60 | 87 | 71 | 2.5 | 8.2 |
PEP-PAES-20 | 90 | 78 | 3.2 | 8.8 |
PEP-PAES-60 | 95 | 72 | 2.7 | 7.9 |
TPEP-PAES-20 | 92 | 102 | 4.8 | 3.5 |
TPEP-PAES-60 | 88 | 110 | 5.2 | 2.8 |
Membrane | Permeability (barrera) | Ideal selectivityb | FFV | |||||
---|---|---|---|---|---|---|---|---|
O2 | N2 | CO2 | He | CO2/O2 | CO2/N2 | O2/N2 | ||
a 1 barrer = 1 × 10−10 cm3 (STP) cm/cm2 s cmHg.b Ideal permselectivity α = Pa/Pb. | ||||||||
Am-PAES-20 | 2.57 | 0.33 | 5.80 | 13.68 | 2.26 | 17.58 | 7.79 | 1.21 |
Am-PAES-60 | 2.14 | 0.22 | 6.78 | 12.88 | 3.17 | 30.82 | 9.72 | 1.17 |
Cl-PAES-20 | 3.22 | 0.45 | 6.26 | 18.45 | 1.94 | 13.91 | 7.16 | 1.28 |
Cl-PAES-60 | 3.65 | 0.50 | 6.82 | 25.75 | 1.87 | 13.64 | 7.30 | 1.35 |
Br-PAES-20 | 4.26 | 0.48 | 10.33 | 26.37 | 2.42 | 21.52 | 8.88 | 1.45 |
Br-PAES-60 | 3.72 | 0.43 | 8.78 | 25.66 | 2.36 | 20.42 | 8.65 | 1.57 |
PEP-PAES-20 | 5.73 | 0.57 | 10.44 | 32.78 | 1.82 | 18.32 | 10.05 | 1.54 |
PEP-PAES-60 | 8.66 | 0.64 | 13.56 | 38.15 | 1.57 | 21.19 | 13.53 | 1.62 |
For all the PAES membranes, the gas permeability coefficient decreases following the sequence P(He) > P(CO2) > P(O2) > P(N2), which is in the reversed order of their respective kinetic diameter, He (2.60 Å) < CO2 (3.3 Å) < O2 (3.46 Å) < N2 (3.64 Å).11 Compared with anhydride modified PAESs, precursor polymers Am-PAES-20 and Am-PAES-60 exhibited lower O2, N2, CO2 and He permeabilities because of strongly hydrogen bond interaction between chains caused by –NH2 groups. This hydrogen bond interaction resulted in a decrease in FFV. It could be seen from Table 4, the gas permeability of anhydride modified PAESs increased with increasing of FFV of polymers. For instance, the polymer PEP-PAES-60 showed about times higher permeabilities than homologous precursor polymer. It was owing to the presence of the bulky phenylacetylene phthalic imide group in polymer pendant which hindered the compact packing of polymer chains.
The diffusion coefficient (D) of gas molecules in membranes was obtained by the time-lag method, and the results were listed in Table 5. It is obvious that the increase in FFV would lead directly to an increase in the diffusivity of polymers, except Br-PAES-60. Therefore, the permeability also increases with FFV while there is no obvious interaction between gas molecules and polymers. However, diffusion coefficients are higher for Br-PEAS-20, even if the FFV is higher for Br-PEAS-60. Consequently the diffusion behavior is not only determined by difference in theoretical FFV value. The possible reason explained by Álvarez coworkers28 is that the difference in permeability of Br-PEAS is mainly due to the difference in size distribution of free volume elements. In the case of Br-PEAS-20, the much higher permeability could be explained by a larger average size of free volume elements. The additional introduction of 4-bromonaphthalimide groups in Br-PEAS-60 brought about a larger number of narrower free volume elements and obstructed the permeation of gas molecules, even though led to higher FFV.
Membrane | D(O2) | D(N2) | D(CO2) | D(He) |
---|---|---|---|---|
Am-PAES-20 | 3.41 | 0.64 | 2.45 | 17.35 |
Am-PAES-60 | 2.56 | 0.36 | 2.04 | 12.54 |
Cl-PAES-20 | 5.36 | 0.78 | 2.64 | 25.33 |
Cl-PAES-60 | 7.86 | 0.98 | 3.35 | 28.36 |
Br-PAES-20 | 10.55 | 1.88 | 3.65 | 37.44 |
Br-PAES-60 | 8.74 | 1.45 | 3.12 | 32.02 |
PEP-PAES-20 | 12.36 | 0.75 | 3.89 | 42.32 |
PEP-PAES-60 | 15.52 | 0.85 | 4.42 | 48.12 |
For gas separation membranes, a trade-off generally exists between permeability and permselectivity and results in any improvement in permeability accompanied with a decrease permselectivity, and vice versa. As can be seen from Table 4, the results of separating property of anhydride modified PAESs almost followed the above rule, except for Br-PAES-20. Compared with Am-PAES-20, the P(O2), P(N2) and P(CO2) of Br-PAES-20 increased from 2.57, 0.33 and 5.80 to 4.26, 0.48 and 10.33 barrers, respectively, accompanying with the increase in separation coefficients for three gas pairs.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra07355k |
This journal is © The Royal Society of Chemistry 2017 |