Shuwen Zhangab,
Xuefu Xianab,
Junping Zhou*ab and
Liang Zhangab
aState Key Laboratory of Coal Mine Disaster Dynamics and Control, Chongqing University, Chongqing 400030, China. E-mail: zhoujp1982@sina.com
bCollege of Resource and Environment Science, Chongqing University, Chongqing 400030, China
First published on 5th September 2017
The fluid–shale interaction during carbon dioxide (CO2) enhanced shale gas recovery processes may have significant influences on the mechanical behaviour of shale, and it is also of great importance for the long-term safety of CO2 geological sequestration in shale formations. In this work, shale samples from the Longmaxi formation in the Sichuan basin were used to investigate the mechanical properties and the acoustic emission (AE) behaviour of shale upon saturation with different fluids (water, brine, and CO2–brine mixture with different CO2 phase states) at 45 °C. X-ray fluorescence (XRF) analysis results show that major element alterations occur after shale is treated with supercritical CO2–brine and subcritical CO2–brine, the element content of Ca, K and Al in supercritical CO2–brine saturated shale was decreased by 16.7%, 5.8% and 6.3%, respectively. Field emission scanning electron microscopy (FESEM) analysis results indicate that significant surface structural changes occur in shale after saturated with CO2 and brine. Furthermore, the uniaxial compressive strength (UCS) and elastic modulus (E) of shale with different fluid saturation were decreased. Supercritical CO2 cause a greater reduction of UCS and E compared to subcritical CO2 due to its higher adsorption capability and larger CO2 adsorption induced swelling. The maximum reduction in UCS and E of shale was observed in the case of CO2–brine saturated samples, and the influence of the CO2 phase on the mechanical behaviour of shale under brine conditions is not negligible. The fracture propagation pattern changes in shale after fluid saturation are also explained by the AE analysis.
Shale formations play important roles in large scale CO2 sequestration. In addition, shale gas, as an unconventional natural gas, is an alternative energy source and has become an increasingly important source of gas all over the world. The recoverable global shale gas resources are estimated to be approximately 2.07 × 1014 m3, accounting for 32% of the total natural gas resources of the world.14 Injecting CO2 into organic-rich gas shale not only allows the possibility of storing CO2 in shale formation but also enhances the gas recovery. The injected CO2 trapped in the subsurface through a number of mechanisms including solubility, residual trapping, mobility trapping and mineral trapping, while solubility trapping is the main trapping mechanism for rock mineral alteration.15 The CO2 storage capacity of the shale reservoirs are linked to the combination of aqueous solubility, chemical reaction, and physical sorption of CO2 in the shale.16,17 Injecting CO2 into shale formations would induce the swelling of shale matrix due to CO2 adsorption, which in turn weaken the mechanical properties of the shale by generating micro fracture.10 Furthermore, the mechanical properties of shale are related to the shale gas reservoir conditions. Shale contains clay minerals is characterized as fine-grained, highly compacted and anisotropy sedimentary rock. The mineralogical and microstructural changes occur in reservoirs after CO2 injection may have a strong influence on the formation's integrity.18
CO2 is also an acidic and corrosive gas, and CO2 will most likely be at either a liquid or gaseous phase state after injected into shale gas reservoir. Although wells have been mostly dewatered or pumped off, there is still residual water in the reservoir, therefore, water and brine in the reservoir should be considered in the process of CO2 geological sequestration. After CO2 is injected into shale formation, it is expected that CO2 will be dissolved into water or brines in the target reservoirs and form carbonic acid, which changes the acid–base equilibrium and will react with the solid matrix. As the depth increases, CO2 exists in its supercritical state because temperature and pressure surpass the critical value (critical temperature: 31.04 °C, critical pressure: 7.38 MPa). At this state, compared to subcritical CO2, supercritical CO2 exhibits unique characteristics such as low viscosity, high diffusivity, high density and solubility.19 It can easily penetrate into the matrix of the shale to dissolve the nonpolar and weakly polar material in shale.19 The specific properties of CO2 add to the complexity of the assessment of leakage scenarios. Hence, in order to evaluate the long-term safety of CO2 sequestration in shale gas reservoirs, it is necessary to conduct research on CO2-induced mechanical behaviour changes in shale.
In recent years, many researchers12,20–24 have investigated the influence of CO2 on rock mass chemical and physical structures. Busch et al.25 invested the interaction between CO2 and different clays in caprock, and its influence on the seal integrity of caprock. Farquhar et al.26 reported the mineral and porosity variations of sandstones and siltstones after reacting with supercritical CO2 in low-salinity water at in situ reservoir conditions for 16 days. The results showed that there is a decrease in calcite content of 2 vol% and an increase in porosity of 1.1 vol% after reaction. CO2–water–rock interactions also causes cap rock deformation, which results in the change of effective stress and stress-induced permeability. Ranathunga et al.20 studied chemical and physical structural alteration in coal associated with CO2 adsorption and its effects on the mechanical properties of coal. The results indicated that CO2 adsorption causes the modification of mechanical properties, and strength reduction in low rank coal. Lamy-Chappuis21 demonstrated that both seismic velocity and rock strength were significantly reduced due to minor calcite dissolution during fluid substitution from brine to supercritical CO2. Wang et al.27 revealed appreciable changes in mineralogical compositions of powdered rock sample interact with CO2 and brine, and found that the contents of quartz, plagioclase, illite and chlorite increased significantly, whereas the contents of illite/smectite, biotite and kaolinite in lithic sandstone decreased more or less after reaction with CO2–brine. Qin et al.19 observed the influence of supercritical CO2 on the water wettability of shale, and concluded that the ratio of C and Si in the shale increased while the ratio of O, Ca, Mg, and H decreased after supercritical CO2 treatment. However, most studies on the CO2–rock interaction were focused on the adsorption,28 and microstructure characteristics of rock,12,29 and the object of most investigations are mainly focused on coal30,31 and sandstone.21 There are limited research efforts in regard to the CO2-induced mechanical behaviour of the shale saturated with water and brine.
Knowledge of CO2 saturation effect on the mechanical properties of shale are of great importance for long-term safety prediction of CO2 sequestration. The purpose of this study is to investigate the effects of the interaction of CO2–brine–rock and CO2–rock systems on the mechanical properties of shale under subcritical and supercritical phase states of CO2. In addition, an acoustic emission (AE) system was coupled to identify the stress threshold values of crack closure, crack initiation and crack damage for each testing condition during the uniaxial compressive strength experiment. Moreover, XRF and FESEM analyses were carried out to verify the results. The results of this research has significant implication on the long-term safety evaluation of the CO2 sequestration in shale formations and can provide guidance for CO2 enhanced shale gas recovery.
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Fig. 1 The location of the study area in Sichuan Basin and the main structural elements in Sichuan Basin (modified from ref. 32). |
Mineralogical Analysis | Value (%, wt) | Chemistry |
---|---|---|
Quartz | 44.8 | SiO2 |
Dolomite | 19.8 | CaMg(CO3)2 |
Clay | 8.1 | Al2Si2O5(OH)4/K1.5Al4(Si6.5Al1.5O20)OH4 |
Calcite | 13.9 | CaCO3 |
Plagioclase | 3.5 | NaAlSi3O8 |
Iron pyrites | 5.1 | FeS2 |
Barite | 1.0 | Ba(SO4) |
K-Feldspar | 1.4 | K2OAl2O36SiO2 |
Karstenite | 0.4 | CaSO4 |
Saturation mediums | Saturation conditions | Number of samples |
---|---|---|
Dry | 45° | 2 |
Water saturation | 45° | 2 |
Dry + CO2 saturation | 6 MPa, 45° | 2 |
Dry + CO2 saturation | 12 MPa, 45° | 2 |
10% NaCl | 45° | 2 |
10% NaCl + CO2 saturation | 6 MPa, 45° | 2 |
10% NaCl + CO2 saturation | 12 MPa, 45° | 2 |
Samples | Main elements/% | |||||||||
---|---|---|---|---|---|---|---|---|---|---|
O | Si | Ca | Al | Fe | K | S | Mg | Na | P | |
Dry | 41.40 | 34.62 | 13.00 | 3.65 | 2.52 | 1.56 | 1.03 | 1.06 | 0.89 | 0.06 |
Water | 41.53 | 34.57 | 12.98 | 3.63 | 2.52 | 1.52 | 1.03 | 1.05 | 0.88 | 0.06 |
Dry–6 MPa CO2 | 41.60 | 34.57 | 12.95 | 3.63 | 2.50 | 1.54 | 1.04 | 1.05 | 0.89 | 0.06 |
Dry–12 MPa CO2 | 42.25 | 35.62 | 11.56 | 3.48 | 2.43 | 1.42 | 1.03 | 1.10 | 0.86 | 0.05 |
Brine | 43.56 | 35.46 | 12.75 | 3.56 | 2.44 | 1.50 | 1.04 | 1.05 | 1.07 | 0.06 |
6 MPa CO2–brine | 43.41 | 35.16 | 10.83 | 3.42 | 1.86 | 1.47 | 1.17 | 1.07 | 1.19 | 0.06 |
12 MPa CO2–brine | 44.60 | 36.54 | 10.34 | 3.36 | 2.09 | 1.37 | 0.9 | 0.96 | 1.29 | 0.06 |
Saturation mediums | USC (MPa) | Avg. USC | ΔUCS (%) | Elastic modules (GPa) | Avg. E | ΔE (%) |
---|---|---|---|---|---|---|
Dry | 220.66 | 221.17 | — | 19.29 | 19.18 | — |
221.68 | 19.06 | |||||
Water saturation | 160.56 | 162.58 | 26.5 | 16.06 | 16.29 | 16.2 |
164.60 | 16.52 | |||||
Dry–6 MPa CO2 | 209.63 | 209.62 | 5.2 | 19.02 | 18.92 | 1.4 |
209.60 | 18.81 | |||||
Dry–12 MPa CO2 | 197.99 | 199.90 | 9.6 | 18.54 | 18.71 | 2.5 |
201.81 | 18.87 | |||||
10% NaCl | 167.36 | 168.68 | 23.7 | 18.06 | 18.25 | 4.8 |
170.36 | 18.44 | |||||
10% NaCl–6 MPa CO2 | 147.68 | 149.63 | 32.3 | 15.07 | 15.56 | 18.9 |
151.67 | 16.05 | |||||
10% NaCl–12 MPa CO2 | 150.64 | 152.33 | 31.1 | 15.45 | 15.84 | 17.4 |
154.01 | 16.22 |
Water interacts with the shale can affect the wellbore stability, shale caprock integrity and gas transport in shale.35 According to Table 4, the average value of UCS in water saturated shale samples is 162.58 MPa, which indicates that there is a clear strength reduction up to 26.5% in the tested shale after saturated with water. Interestingly, the strength reduction caused by water saturation is significantly lower than the values reported in the literature,36 this may be associated with the heterogeneous of mineral composition and physical structure of different shales. Moreover, current study shows that UCS of dried shale could be overestimated due to natural water exists in the shale. Similar to the strength results, there is also a reduction (16.2%) of elastic modulus in the water saturated shale. This indicates that large strain and brittleness decrease occurred in shale due to water saturation, which may influence the stability of the borehole in shale gas reservoir.
The average UCS values of subcritical (6 MPa CO2) and supercritical CO2 (12 MPa CO2) saturated shale specimens are 209.62 MPa and 199.90 MPa respectively. This corresponding to UCS reductions of 5.2% and 9.6% from dry samples respectively. Similarly, the elastic modulus reduced to 1.4% and 2.5% respectively for CO2 saturated samples, this indicates the shale ductile properties slightly improved due to CO2 adsorption. It is noted that supercritical CO2 caused a greater reduction of strength and elastic modulus in shale compared to subcritical CO2. It can be concluded that the influence of CO2 saturation on mechanical behaviour of the shale is dependent on the phase state of CO2.
The average UCS values of the shale specimens treated with NaCl solution (10% by weight) is 168.68 MPa, which is higher than that of water saturated shale and CO2–brine saturated shale, but lower than that of dry samples and CO2 saturated dry samples. Elastic modulus of brine saturated samples is higher than water saturated samples with a mild reduction of 4.8%. This implies that the presence of NaCl leads to a higher strength and a higher shale's brittleness, these results are consistent with Shukla et al.37
The shale experiences further strength reduction after CO2–10% NaCl solution saturation. The average UCS values of the 6 MPa CO2–brine and 12 MPa CO2–brine saturated samples are 149.63 MPa and 152.33 MPa and respectively. This corresponding to UCS reduction of 32.3% and 31.1% for 6 MPa CO2 –brine and 12 MPa CO2–brine saturated samples respectively. Similarly, average elastic modulus of the two groups are 15.56 GPa and 15.84 GPa respectively, showing a reduction of more than 17%. Interestingly, it can be seen that there are higher reductions of 6 MPa CO2–brine and 12 MPa CO2–brine saturated samples than that of brine saturated samples, which indicates that CO2 plays an important role in mechanical behaviour changing under brine circumstances. It is should be noted that the shale strength reductions of 6 MPa CO2–brine and 12 MPa CO2–brine saturated samples are much higher than that of only 6 MPa CO2 and 12 MPa CO2 saturated dry samples, which demonstrates that the combination effects of brine and CO2 have significant influence on the mechanical behaviours of shale. Furthermore, strength and elastic modulus values deviation observed in different CO2 phase–brine saturated shale samples are not negligible, which indicates that the phase state of the CO2 has significant influence on the mechanical behaviours of shale under the brine circumstance.
The crack closure stage is characterized by very little or no AE activities in the initial stages of the loading. With the increase of axial load, the elastic deformation takes place, stable crack propagation occurs and AE counts gradually increases in a linear manner, leading to the beginning of crack initiation. When tested specimens reach the crack damage point, AE counts increase drastically and unstable crack growth creates considerable damage and samples finally fail. In this study, the summation of AE counts versus axial loading stress for different fluids saturation are shown in Fig. 5. Stress thresholds of the shale under different saturation condition are listed in Table 5.
Saturation mediums | Crack initiation (MPa) | Crack initiation (% of peak) | Crack damage (MPa) | Crack damage (% of peak) | Peak strength (MPa) |
---|---|---|---|---|---|
Dry | 151.15 | 68.33 | 207.21 | 93.69 | 220.66 |
Water saturation | 108.03 | 66.44 | 149.69 | 92.07 | 160.56 |
Dry–6 MPa CO2 | 151.59 | 72.32 | 176.78 | 84.30 | 209.63 |
Dry–12 MPa CO2 | 152.92 | 76.47 | 175.13 | 87.61 | 197.99 |
10% NaCl | 101.37 | 60.10 | 149.47 | 88.61 | 167.36 |
10% NaCl–6 MPa CO2 | 51.88 | 34.67 | 90.85 | 60.72 | 147.68 |
10% NaCl–12 MPa CO2 | 74.95 | 49.20 | 132.29 | 86.84 | 150.64 |
AE analysis is performed to understand the internal shale matrix response to external loading and exhibited the initiation and propagation process of fractures in shale. According to Fig. 5 and Table 5, water saturated sample shows crack initiation and crack damage stress at 66.44% and 92.06% of peak strength, compared to 68.33% and 93.69% for dry sample. While in case of brine saturated sample without CO2, crack initiation and crack damage stress are occurred at 60.10% and 88.61% of peak strength respectively. In addition, crack initiation is delayed as compared to crack damage due to the presence of CO2 in dry condition. While a reverse tendency is observed under CO2–brine condition, crack initiation and crack damage stress of subcritical CO2–brine saturated samples are occurred at 34.67% and 60.72% of peak strength, for supercritical CO2–brine saturated samples, these two values are of 49.20% and 86.84% respectively. These results indicate that fluids saturation plays an important role in acoustic emissions patterns and mechanical behaviours of shale samples. When it is used to identify the mechanical behaviour of shale during the processes of CO2 geological sequestration, the fluid saturation effects should be considered.
In general, crystal water exists in shales and cannot be evaporated easily, these crystal water can combine with CO2 and form an acidic environment, then leads to the dissolution of minerals, which resulting in reduction of elements in shale after CO2 saturation. Besides this, the difference in minerals reduction between subcritical CO2 and supercritical CO2 saturated samples is due to the unique extraction effect of supercritical CO2, which can extract organic matters in shale, then further causing elemental changes in shale.12
The interaction of CO2–brine fluid with shale is very complicated, which involves in many types of minerals reactions. The XRF and FESEM results show that different fluids alter the content of main elements and change the structure of the shale samples at varying degrees (Table 3 and Fig. 3). Minerals alterations in CO2–brine saturated shale samples indicate that CO2 can be dissolved in water phase contained in brine and form weak acidity environments. Weak acid can dissolve the minerals in shale, such as K-feldspar and clay et al. Minerals dissolution might have significant influence on porosity, permeability, and diffusion properties by producing secondary cracks and pores in shale.
Fluids saturation will affect the microstructure and minerals compositions of shale, then leading to the strength and elastic modulus reduction in shale, and the reduction is greatly dependent on the type of saturation fluids. Water can easily move into matrix of shale, water and ion can be adsorbed onto the electrically charged surfaces of clay, which leading to the swelling and expansion of clay in shale.44 The adsorption of water causes the clay layers to separate, the shale skeletons and fabric alteration thus inducing internal expansive stresses.45 The influence mechanisms of water on the strength of shale include fracture surface energy reduction, capillary tension decrease, pore pressure increase, frictional reduction, and chemical deterioration.46 These five mechanisms could lead to weakening the mechanical properties and damaging the integrity of caprock during the CO2 sequestration processes.
As stated by Gibbs,47 CO2 adsorption should theoretically reduce the surface energy of the rock mass. According to Lu et al.10 CO2 adsorption-induced swelling occurs in shale, and with increasing CO2 pressure, the swelling of shale samples initially increases and then lessens. Besides, it is believed that supercritical CO2 has a greater adsorptive capacity compared to subcritical CO2, and causes to a greater rock matrix swelling.22 The swelling may change local stress regimes and cause the shale structure to be changed then reducing its overall strength. Moreover, it is difficult for CO2 to form carbonic acid due to shortage of the water phase in dry shale samples, but supercritical CO2 is capable of extracting organic matter in dry shale samples and dissolving the primary pores and fractures.12 Hence, as the supercritical CO2 has greater adsorptive potential, and stronger extracting and dissolving capacity, it causes a greater strength reduction in shale eventually.
Due to the presence of brine, the influence mechanism of the fluid on the mechanical behaviours of shale should be more complicated. The reduction of strength is due to the sensitivity or softening of the shale in the brine,48 the strength of brine saturated shale specimens is higher than water saturated shale specimens may be related to crystallization effect of NaCl in pore structure, which caused by salt evaporation.37 Besides, during the shale gas development, different chemicals have been added into drilling or fracturing fluids to control shale swelling, and interactions between shale and fluids vary with chemical compositions. Researchers have proved NaCl is an effective cationic inhibitors for clay swelling,49 thus, the extent of swelling of brine saturated shale is smaller than water saturated shale, resulting less damages of shale structure.
When CO2 is injected into brine, multiple phase fluids make the system more complex. Due to multiple effects arises from water phase, carbonic acid and brine, significant damages occur in the mechanical properties of the shale (Table 4). It is clear that CO2 solubility in brine is related to the gas pressure and the atmospheric temperature.50 It is no doubt that the CO2 solubility increases with gas pressure, and more minerals dissolution take place resulting more significant decrease in strength and elastic modulus. But carbonic acid is belong to weak acid, and mutual conversion among H2CO3, HCO3− and CO2–H2O is reversible.51 Moreover, the products by reactions with calcite, kaolinite, dolomite, and K-feldspar may buffer the hydronium content of the solution,17 and after the supercritical CO2 + brine saturation, some minerals precipitation may be occurred and cement grain-to-grain contacts in the pore and matrix of the shale leading to enhance the mechanical properties of the shale. Thus, higher strength in the supercritical CO2–brine saturated samples occurs in test. From these observations, we can deduce that integrity of reservoir should be paid more attention when CO2 are injected into shale gas reservoirs.
The correlation of AE events versus applied stress to loaded specimens of shale can predict the threshold stresses for crack initiation and damage caused by uniaxial compression stress.52 Due to presence of fluids, fluids can diffuse through the rock matrix and generate chemical or physical adsorption with the rock matrix, leading to variation of the molecular structure including orientation of clay mineral, development and distribution of bonding structure, micro cracks and pore in the rock.53 Those structures play a dominant role in fracture propagation patterns of shale under uniaxial compression strength test. The crack initiation is delayed and crack damage occurs earlier in CO2 saturated samples, this phenomenon may be due to CO2 adsorption induced swelling.54 While the crack initiation and crack damage occur at lower percentage of peak strength in CO2–brine and brine saturated samples, this phenomenon can be explained by the view of mineral dissolution and water softening leading to damage of the shale.
Elemental Ca, K, Fe and Al in shale significant decreased after brine saturation and CO2–brine saturation, this variation may be related to the reaction among brine, CO2 and minerals in shale.
Notable dissolution was observed in the CO2–brine and brine saturated samples from SEM images, while minor changes were found in other saturation condition. The water phase providing H+ for forming carbonic acid is the main influence factor for these dissolution.
Fluids saturation can cause mechanical weakening of shale, and the reduction degree is greatly dependent on the type of the fluids. Water saturation and brine saturation have a prominent influence on the mechanical behaviour of shale. Supercritical CO2 saturation causes a greater reduction of strength and elastic modulus in shale than subcritical CO2 saturation due to its higher adsorption capacity and its own unique extraction ability. Maximum reduction in strength and elastic modulus of shale was observed in case of CO2 + brine saturation condition, which showed that CO2 dissolved in brine forming an acid, the dissolution effect of this acid leading to the further reduction of shale strength.
The crack initiation delayed and crack damage occurred earlier in CO2 saturated dry samples is related to CO2 adsorption induced swelling in shale. While the crack initiation and crack damage occurred at a lower percentage of peak strength during in CO2–brine and brine saturated samples may be due to mineral dissolution and water softening effects.
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