Open Access Article
Pandurang M. Jadhav
*a,
Hima Prasantha,
Raj K. Pandeya,
Rajendra S. Patilb and
Sibes C. Bhattacharyyab
aHigh Energy Materials Research Laboratory, Pune, India-411021. E-mail: jadhav.pm@hemrl.drdo.in
bAdvanced Centre for Energetic Materials, Nasik, India-422009
First published on 14th June 2017
Herein, nitration of 1,1-diamino-2,2-dinitroethene (FOX-7) using concentrated nitric acid was studied in detail to establish a process for the preparation of tetranitroacetimidic acid (TNAA), an environmentally benign oxidizer. Nitration has also been studied in the presence of various solvents that facilitate liquid–liquid reactions. The products have been characterized by thermal and spectroscopic techniques. The process was kinetically evaluated, and a second order rate with respect to the concentration of FOX-7 was observed. Friction insensitivity of TNAA improved to 196 N by altering the particle size and shape after precipitation in various alkanes. The improvement of the TNAA crystal shape was observed via a scanning electron microscope (SEM). Brunauer–Emmett–Teller (BET) analysis indicates sub-micron particle size and large surface area of TNAA. Compatibility of TNAA with composite propellant ingredients, mainly toluene diisocyanate (TDI) and hydroxyl-terminated polybutadiene (HTPB), was assessed by monitoring the Fourier transform infrared spectroscopy (FTIR) spectra. Thermogravimetric analysis (TGA) of TNAA with ammonium perchlorate was also studied to observe the decomposition pattern in view of partial replacement of ammonium perchlorate in propellant formulations. Overall, this study has revealed the process development outcomes, methodology of improving the friction insensitivity of TNAA, and applicability of TNAA in composite propellant formulations.
The cheapest and easily available oxidizer ammonium nitrate (AN) was considered as a substitute to AP in the formulation of a composite propellant. However, its usage in large rocket motors has shown limitations due to its adverse characteristics such as hygroscopicity, near room temperature phase transformation involving a volume change, and low burning rate (BR) and energetics.6 Ammonium dinitramide (ADN), a salt of ammonia cation (NH4+) and dinitramide anion (N(NO2)2−), contains 26% oxygen balance and is materialized as a chlorine-free oxidizer for composite propellant formulations. However, its processability, economy, thermal stability, and hygroscopicity are major concerns.7 Propellants containing hydrazinium nitroformate (HNF), oxygen rich species (13%), have shown rapid burning with high combustion efficiency. However, the thermal stability, friction sensitivity, and hydrazinium cation of HNF are severe issues in view of its applications.8 Recently, tetranitroacetimidic acid (C2HN5O9) has emerged as a potential chlorine-free oxidizer possessing higher oxygen balance. Several properties of TNAA have been found to be comparable with those of AP, ADN, and HNF.9 However, its low friction sensitivity has limited its application in composite propellant formulations.
Hence, the present study was aimed at the development of tetranitroacetimidic acid (TNAA) with improved characteristics, and its compatibility with other composite propellant ingredients was also studied.
Furthermore, solvents such as dichloromethane (DCM), carbon tetrachloride, dimethylformamide (DMF), formamide, etc. were introduced in the reaction for improving the processability. The products obtained during the process development studies were characterized by spectroscopic, thermal, and chromatographic techniques. Elemental analysis was carried out using a VarioMICRO instrument of Elementar Analysensysteme GmbH. The IR spectra were obtained using a Thermofisher FTIR (model-Nicolate iS50 FTIR) spectrophotometer in the ATR mode. 1H and 13C nuclear magnetic resonance (NMR) spectra of the solid samples were obtained using a Bruker MSL-300. Differential scanning calorimetry was carried out using a PerkinElmer DSC-7 instrument at the heating rate of 10 °C min−1 in a nitrogen atmosphere, and thermogravimetric analysis was carried out using a thermal analyzer of the TA instrument SDTA Q600.
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4 by volume to ensure maximum possible yield of precipitation. Morphology of the precipitated samples was analyzed using scanning electron microscope (SEM) of Philips Company for investigating the particle shape and size. Impact and friction sensitivity of the precipitated samples were also measured by fall hammer and Julius Peters apparatus method, respectively. Further surface area and particle size for the samples were analyzed using a BET instrument of Micromeritics Corporation.
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20):M/s Bayer Chemicals, AP:M/s Pandian Chemicals Pvt. Ltd.).
The steep increase in yield was obtained on increasing the nitric acid quantity from 21 to 32 mol mol−1 of FOX-7. In this region, hydrolysis of TNAA was averted due to the presence of excess nitric acid. The maximum yield of TNAA was found to be 95% at 35 mole of nitric acid/mole of FOX-7. Further increase in the nitric acid quantity did not facilitate an improvement in the TNAA yield. Moreover, this region required additional efforts for removing nitric acid during distillation.
Furthermore, a liquid–liquid reaction was attempted to establish a method for continuous processing. The solubility of FOX-7 was found to be significant in DMSO (dimethyl sulfoxide), DMF (N,N-dimethylformamide), and NMP (N-methyl-2-pyrrolidone).11 DMSO and NMP were not found to be suitable because decomposition of TNAA was noticed in them. Similar observations were also reported during NMR analysis of TNAA.9 Hence, studies were carried out on prepared saturated solution of FOX-7 in DMF at 25 °C. Liquid phase nitration was carried out in the DMF solutions, and further processes were carried out as abovementioned. Upon preliminary analysis, the white solids were found to be other than those of TNAA. Elemental analysis indicated the presence of N: 31.73, C: 26.88, H: 4.69, and O: 36.7% which showed an increase in carbon and hydrogen percentages relative to that of TNAA.
Thermal analysis of the compound obtained in the DMF medium was carried out using a DSC7 and SDTA Q600. From the DSC thermogram (Fig. 3(a)), it was observed that the compound melted in the range from 264 to 280 °C. Moreover, the TGA profile of this compound (Fig. S4†) showed its stability until 217 °C (TGA thermogram given in the ESI†). The IR spectrum of this compound in the ATR mode (Fig. 3(b)) showed transmittance at 3314, 2991, 1712, 1635, 1485, 1354, 1102, 702, and 670 cm−1, which indicated the presence of –OH, double bond, and carbonyl in the compound. From the IR values, it seems that the OH and carbonyl are adjacent to each other in a keto–enol transition. The 13C NMR spectra (Fig. 3(c)) analysis showed three peaks at 50 (CH3/CH2), 150 (C–OH), and 270 (C quat.) ppm, whereas in the solid state 1H NMR spectra, a single broad peak was obtained at about 12 ppm (Fig. 3(d)). These analyses could not reveal an exact structure of the compound. However, further analysis was discontinued as the compound was found to be inferior to TNAA in view of the large carbon and low oxygen content. To minimize the carbon content in the new compound, formamide was used instead of DMF. However, the reaction resulted in the formation of ammonium nitrate, which was confirmed by elemental, thermal, and spectral analysis. Reaction of FOX-7 was also attempted in a suspension mode using DCM and carbon tetrachloride as TNAA compatible solvents. Moderate reaction of nitric acid in DCM was noticed while isolating the precipitate. In a carbon tetrachloride medium, oily material was noticed at the interface and separation was found to be difficult. Overall, liquid phase nitration did not occurred in the desired manner. The summary of liquid–liquid/suspension reactions is given in Table 1.
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| Fig. 3 Spectra of (a) DSC, (b) FTIR, (c) 13C, and (d) 1H NMR of the compound obtained using DMF as a solvent. | ||
| SN | Solvent | Observations | Remarks |
|---|---|---|---|
| 1 | DMF | • FOX-7 precipitated while addition of HNO3 and dissolved on complete addition of HNO3 | • White solid having 260 °C melting point |
| • White fumes and brownish solution observed | • Analysis confirmed compound other than TNAA | ||
| 2 | Formamide | • Violent reaction noticed with white fumes | • Reaction resulted in formation of ammonium nitrate |
| 3 | DCM | • FOX-7 found soluble upon increase in nitric acid quantity | • Reaction between DCM and nitric acid resulted in precipitation |
| 4 | CCl4 | • Two layers observed with oily material at interface | • Difficult to separate due to small variation in densities |
Fig. 4 shows that the decay pattern of FOX-7 concentration is analogous for all the temperatures. The considerable decay in the FOX-7 concentration (20 to 30%) was noticed in 20 minutes of reaction time. While insignificant change in the concentration of TNAA was observed after 60 minutes of reaction time. Chemical kinetics were determined from this information and are reported in Table 2.
| SN | Temperature (oC) | Rate constant (L mol−1 min−1) | Activation energy (kcal mol−1) |
|---|---|---|---|
| 1 | 15 | 0.0203 | 5.10 |
| 2 | 25 | 0.0273 | |
| 3 | 35 | 0.0363 |
Kinetic evaluation of the TNAA process indicated a second-order reaction with the FOX-7 concentration alone. The effect of nitric acid concentration on the rate was not found to be prominent due to its availability in large excess. It was also obtained that the reaction pace almost doubled at 35 °C as compared to that at 15 °C. This directly helped in halving the reaction time without affecting the product quality. The activation energy of the reaction was found to be 5.1 kcal mol−1, which also indicated the necessity of a higher reaction temperature for obtaining a higher yield in a reasonable reaction time.
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| Fig. 5 SEM images of TNAA (a) crystalline and precipitated from (b) pentane, (c) hexane, (d) cyclohexane, and (e) heptane. | ||
| SN | Solvent | Yield (%) | Particle size (μm) | Surface area (m2 g−1) | Friction sensitivity (N) |
|---|---|---|---|---|---|
| 1. | Pentane | 90 | 2.07 | 1.55 | 118 |
| 2. | Hexane | 95 | 2.14 | 1.50 | 196 |
| 3. | Cyclohexane | 85 | 2.97 | 1.08 | 157 |
| 4. | Heptane | 75 | 2.03 | 1.58 | 137 |
Particle size and surface area of TNAA were found to be equivalent in all the media. In the friction test, it was observed that the smaller the particles, the lower the explosive probability.16 The shape of the TNAA samples that were precipitated from pentane was found to be irregular (Fig. 5(b)) and analogous to that of the crystalline TNAA. Friction insensitivity of this sample was improved by 20% due to the smaller size of the particles (2.07 μm). The maximum friction insensitivity was obtained with the TNAA sample precipitated in hexane medium and found to be 196 N. SEM analysis of this sample (Fig. 5(C)) showed very thin and uniform-sized flake-like particles. Particles of similar nature are more active for dissipation of energy in a uniform manner. The fine particle size and thin flakes of TNAA precipitated from hexane offered a dual advantage for energy dissipation by which friction insensitivity significantly improved.
TNAA precipitated from cyclohexane was obtained in the shape of flakes with irregular edges (Fig. 5(d)). Hence, improvement in the friction insensitivity was obtained (157 N) and was less than that of the sample precipitated from hexane. Block type surface with considerable thickness of TNAA was noticed in the heptane medium (Fig. 5(e)). Friction insensitivity of TNAA precipitated from heptane was found to be improved by 40% due to the regular and smaller particle size. On the other hand, the precipitation yield was also found to be higher (95%) in the hexane medium, whereas it was lower in the heptane medium (75%).
N groups, which attracted necessity for a compatibility analysis with HTPB and TDI. Herein, spectroscopy-based technique were used for the determination of TNAA reactivity with HTPB and TDI. Initially, FTIR spectrums were obtained for HTPB, TDI, and TNAA separately. In the HTPB spectra (Fig. 6(a)), transmittance at 1639 and 2913 cm−1 confirmed the presence of –C
C– and –OH functionality, respectively. The strong transmittance at 2236 cm−1 (Fig. 6(b)) indicated the presence of the –NCO functionality in TDI. Fig. 6(c) shows the presence of –C–NO2 (1300 and 1602 cm−1), –C
N– (1690 cm−1), and –OH (3419 cm−1) functionality in TNAA. These spectra were found to be in line with the spectra of pure components.
Reactivity of HTPB with TDI under different conditions has been reported by numerous authors.18 The conversion of hydroxyl functionality to urethane has been found to be easier to monitor the course of the reaction. On the same line, present study was carried out to monitor the formation of urethane/other compound, and the disappearance of the hydroxyl and/or cyanate functionality. HTPB-TNAA and TDI-TNAA were prepared in the standard composition and spectra were obtained for 6 hours at 30 min intervals. FTIR spectrums for these compositions are shown in Fig. 7(a) and (b). In the HTPB-TNAA compatibility analysis (Fig. 7(a)), the peak intensity of the main functionality of HTPB (–OH@2913 cm−1) and TNAA (–C
N@1690 cm−1) was found to be unaltered. Similarly, –NCO functionality (2236 cm−1) of TDI was found to be nonreactive with TNAA (Fig. 7(b)). The new prominent peaks in the range from 1690 to 1720 cm−1 corresponding to urethane formation18 were not observed during both analyses. This clearly showed the compatibility of TNAA with HTPB as well as TDI.
Thermogravimetric analysis (TGA) of the TNAA-AP mixture was carried out in view of partial replacement of AP from the CP formulations. The TGA of TNAA (Fig. 8(a)) shows the onset at about 100 °C and complete decomposition at 160 °C. Similarly, the TGA of AP (Fig. 8(b)) shows the onset at about 240 °C and complete decomposition at 360 °C with two phase transformation peaks at 240 and 285 °C as reported by various researchers.19 Melting of TNAA in the mixture was found to occur at about 139 °C, which was lower than the melting of TNAA alone. The depression in melting may be due to a disruption in the consistency and organization of the crystal lattice at the molecular level, which weakened the lattice and enabled a more facile breakdown. On other hand, the effect of TNAA on the AP melting point was not seen in TGA. This was due to complete decomposition of TNAA before reaching the temperature essential for melting of AP. In TGA analysis, decomposition of TNAA and AP was found independently in mixture. This indicated constituents do not have effect on overall decomposition pattern, hence mentioned as indicating individuality in combustion phenomena and properties.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra03466k |
| This journal is © The Royal Society of Chemistry 2017 |