Open Access Article
Yong Zhangab,
Chun Chen
*a,
Wanbing Gongab,
Jieyao Songab,
Yanping Suab,
Haimin Zhang
a,
Guozhong Wang
a and
Huijun Zhao
*ac
aKey Laboratory of Materials Physics, Centre for Environmental and Energy Nanomaterials, Anhui Key Laboratory of Nanomaterials and Nanotechnology, CAS Center for Excellence in Nanoscience, Institute of Solid State Physics, Chinese Academy of Sciences, Hefei 230031, China. E-mail: h.zhao@griffith.edu.au; chenchun2013@issp.ac.cn
bUniversity of Science and Technology of China, Hefei, Anhui 230026, China
cCentre for Clean Environment and Energy, Griffith University, Gold Coast Campus, Queensland 4222, Australia
First published on 12th April 2017
External additives (i.e., ionic electride donors) are usually necessary to obtain a high catalytic performance in an electron-density-dependent chemoselective hydrogenation reaction. Here, a sphere-shaped Pt/Fe3O4 catalyst is prepared through a one-pot redox reaction using Pt(IV) and Fe(II) precursors. The experimental results show that the prepared Pt/Fe3O4 catalyst with an Fe to Pt mole ratio of 100
:
1 can afford a high conversion of 94.2% towards cinnamaldehyde (CAL) and good selectivity of 92.2% towards cinnamyl alcohol (COL) under the mild conditions of 303 K, 5 bar H2 for 150 min in the chemoselective reduction of CAL. The excellent catalytic performance could be attributed to the dissociation of H2 and adsorption of CAL via a vertical configuration modulated by the electronic effect between Pt and Fe3O4, and the abundant available active sites induced by uniformly dispersed Pt nanoparticles. Additionally, the intrinsic magnetism of Fe3O4 nanospheres endows the catalyst with a rapid separation property, favourable for repeated use of a catalyst.
O) in CAL is particularly challenging because of the higher activation energy of the C
O bond than that of the C
C bond. In addition, the competitive adsorption mechanism between C
O and C
C bonds can also influence the selectivity of the target product. Over the past decades, considerable endeavors have been devoted to selective hydrogenation of the C
O bond over supported-metal catalysts.5–10 It has been reported the nature of supported-metal particles plays a vital role in improving selectivity to COL.11,12 Zhu and co-workers developed a bimetallic PtxCoy nanoparticles (NPs) with high-index curved faces, on which the contact of hydrogen atom with active sites was more favorable than on the low-index planes due to the smaller diffusion energy barrier.13 In addition to the natural property of active metal, the interaction of active metal and support also exercises significant influences in heterogeneous catalysis process, like influencing adsorption manner of reactants, promoting or restraining of catalyst activity, and/or varying product distribution etc. The interaction including geometric and electronic effects has been widely reported to improve the catalytic performance of catalyst with high conversion and selectivity.11,14–21 For example, amino-functionalized Zr-based metal–organic framework (UiO-66-NH2) encapsulated Pt nanoclusters showed high selectivity of COL because the steric confinement of characteristic porous channel in UiO-66-NH2 restricted C
C planar adsorption.15 Regardless of this steric confinement, the change of adsorption manner of CAL from horizontal mode to vertical mode due to the electronic repulsion interaction between electron-enriched meal particles and benzene ring of CAL can also enhance the selectivity towards COL.22,23 For instance, an approximate 91% selectivity to COL at nearly complete CAL conversion could be achieved owing to electron-enriched Pt surfaces in the presence of TiO2–SiO2 system.16 Although many efforts were focused on modulating the surface electron density of active metal phase by using external modifiers (e.g., alkali compounds, surface organic ligands, or ionic electride donor), it is cost-expensive and environment-harmful in term of practical industrial application.14,24–27 Besides, the intrinsic interaction between metal and support is also very complicated in multi-component heterogeneous catalytic system, still under debate. Simultaneously, the complex separation of catalysts from the reaction mixture is still an issue, possibly resulting in the deactivation of catalyst. On the basis of the above discussion, there is an urgent need to develop the rational catalysts consisting of active metal and support for highly efficient selective hydrogenation of CAL with simple and rapid separation property.
It has been verified that the high-valent reducible positive ionic species (Feδ+, Ceδ+, Snδ+, Zrδ+), as support or promoter additives, can effectively modulate the surface electron density of active metal phase and activate of terminal C
O bond.1,11,28 For instance, the Sn4+ promoter on the surface of Pd/Co3O4 catalysts can combine and weaken the conjugated C
O bond of CAL molecule, leading to the insertion of H atom dissociated on Pd surface.23 The high selectivity towards relevant unsaturated alcohol is closely related to reducibility of support and electron density of metal particles over Fe-based supported Au catalysts in the selective hydrogenation of benzalacetone.29 Tang and co-workers have theoretically and experimentally demonstrated that the reaction energy of −2.15 eV for C
O groups is lower than that of −1.89 eV for C
C groups for MIL-101(Fe)@Pt catalyst.21 They draw a conclusion that this sandwich Fe-based nanostructure with Pt nanoparticles immobilized between the MIL-101 core and shell is very favorable for the hydrogenation of C
O groups over C
C groups.21 Ai and co-workers have reported that Zn–Fe Layered double hydroxides or oxides supported Pt catalyst show the high selectivity towards COL with a good CAL conversion in the presence of divalent and trivalent species.30 Although these types of catalysts can seemly treat as a potential candidate for chemoselective hydrogenation of CAL, the relevant heterogeneous catalysts generally suffer from the predicaments of complicated synthesis processes as well as discontented catalyst stability. Therefore, further effort is still required to develop highly active, selective and steady catalysts that should also be facilely prepared for large-scale practical use. To achieve this, a synthesis strategy is recently developed to fabricate hybrid nanomaterials (e.g., Ag or Pt/CeO2 system) by in situ interaction of support material and metal ions without the addition of surfactants or organic compounds, exhibiting superior performance of CO oxidation31 or catalytic reduction activity of nitrophenol.32 However, such synthesis strategy has not been applied to fabricate Pt–Fe3O4 composites with rapid separation property by magnetic field for highly efficient chemoselective hydrogenation of CAL to produce COL.
Upon considering that the high-valent reducible positive Fe ionic species can effectively reduce Pt ions, we report a facile one-pot route for preparation of Pt/Fe3O4 catalysts by an in situ redox method using Pt(IV) and Fe(II) salts as reaction precursors (Fig. S1, ESI†). Utilizing this spontaneous redox reaction between Pt(IV) and Fe(II) in aqueous solution, sphere-shape Fe3O4 structures with uniformly dispersed Pt nanoparticles can be obtained at 343 K to form Pt/Fe3O4 hybrid. Profiting from the excellent electron modulation property of the iron oxide between divalent and trivalent, the electron distribution and density of metal Pt surface could be also effectively regulated, thus resulting in significantly improved catalytic activity of Pt/Fe3O4 catalyst towards selective hydrogenation of CAL to COL. The experimental results show that the prepared Pt/Fe3O4 catalyst with Fe to Pt mole ratio of 100
:
1 can afford high conversion of 94.2% towards CAL and good selectivity of 92.2% towards COL under very mild reaction conditions of 303 K, 5 bar H2 for 150 min, simultaneously demonstrating high stability of the catalyst with rapid recycling property by magnetic field. Based on the experimental results, the process of chemoselective hydrogenation of CAL to COL on Pt/Fe3O4 catalyst has been proposed and discussed in detail.
:
1 mixture of HNO3
:
HCl) under the assist of microwave radiation. The Pt dispersion (D) is determined by O2–H2 pulse titration with an AutoChem 2910 apparatus equipped with a thermal conductivity detector (TCD) for analysis, supported by the National Engineering Research Centre of Chemical Fertilizer Catalyst of Fuzhou University. The Pt dispersion is obtained from the amount of H2-chemisorption assuming a stoichiometric ratio H2
:
metal = 2
:
3 and the average particle size of Pt nanocrystallite is calculated by the equation: d (nm) = 1.1/D.33 The textural properties of catalysts are probed by the N2 adsorption–desorption measurements at 77 K using a Micrometrics Tristar 3020M. The pore volumes and pore size are obtained using the Barret–Joiner–Halenda (BJH) method.
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| Fig. 1 XRD diffraction patterns of Pt/Fe3O4 catalysts: (a) Pt/Fe3O4(500); (b) Pt/Fe3O4(200); (c) Pt/Fe3O4(100); (d) Pt/Fe3O4(50). | ||
It could be related to the low content of Pt or small amorphous Pt particles beyond the detection of XRD technique.
The actual Pt contents of catalysts are determined by the ICP-AES measurement and the relevant results are tabulated in Table 1. As can be seen, the real of Pt loading is 1.83%, 2.98%, and 6.52% for the Pt/Fe3O4(200), Pt/Fe3O4(100), and Pt/Fe3O4(50). Moreover, the real Pt loadings are slight higher than the nominal data due to the leaching of unreacted Fe(II) precursor in synthesis process.
| Entry | Catalysts | Pt content wt% | dFe3O4b (nm) | DPtc (%) | dPtd (nm) | SBET (m2 g−1) | Vp (cm3 g−1) | |
|---|---|---|---|---|---|---|---|---|
| Nominal | Actuala | |||||||
| a Determined by ICP-AES analysis.b Calculated by the Scherrer equation at 2θ of ∼35°.c Determined by the H2–O2 pulse titration measurement.d Calculated by the equation: dPt (nm) = 1.1/DPt. | ||||||||
| 1 | Pt/Fe3O4(200) | 1.24 | 1.83 | 55.7 | 16.2 | 6.8 | 20.2 | 0.3 |
| 2 | Pt/Fe3O4(100) | 2.46 | 2.98 | 39.7 | 52.6 | 2.1 | 139.4 | 0.4 |
| 3 | Pt/Fe3O4(50) | 4.80 | 6.52 | 34.7 | 37.5 | 2.9 | 72.6 | 0.3 |
The H2–O2 titration is considered as an effective method to determine dispersion and particle size of Pt NPs. As shown in Table 1, the catalyst with low content of Pt, for instance Pt/Fe3O4(200) sample, displays a poor dispersion of Pt NPs (DPt). It could be attributed to the inefficient adsorption of H2 on the surface of low Pt content, which is agreement with the results of Pd/CeO2 catalyst reported in our earlier work.34 With the increase of Pt content, the enhanced redox reaction between Pt(IV) and Fe(II) precursor can provide sufficient Pt active site, which is beneficial to H2 adsorption. Meanwhile, based on the dispersion of Pt, the mean particle size of Pt NPs (dPt) can also be provided.33 As displayed in Table 1, it is obvious found that the value of dPt gradually declines as the increase of Pt content. It can be deduced that the formed Fe3O4 derived from the oxidation of Fe(II) with Pt(IV) precursor can effectively encapsulate Pt NPs into its matrix simultaneously to prevent migration and agglomeration of Pt NPs into large particles.
A typical IV adsorption isotherm and obvious hysteresis loop can be observed over Pt/Fe3O4 samples, as shown by the N2 adsorption–desorption isotherms (Fig. 2). It indicates that the presence of mesoporous in this nanostructure can provide available channels for effective diffusion of reactants trough the Pt/Fe3O4 sample, which is important for its catalytic applications. The Pt/Fe3O4(100) catalyst with the highest BET surface area of 139.4 m2 g−1 and pore volume of 0.4 cm3 g−1 (entry 2, Table 1), is most favourable for the dispersion of Pt NPs on the surface of Fe3O4 and exposure of catalytic active sites to improve its catalytic performance.
The morphology and geometric structure of self-assembled Pt/Fe3O4(100) composite are also investigated and corresponding TEM images are shown in Fig. 3. It presents a well-dispersed spherical-type composite with average diameter of 80–100 nm (Fig. 3a and b). The interplanar spacing of 0.22 nm, which is matched well with (111) crystal plane of Pt NPs, has also been observed in the inset HRTEM image (Fig. 3c). To more clearly distinguish the distribution of element component between Pt and Fe3O4 NPs, EDX mapping analysis has also been employed. The result indicates uniform distribution of Pt nano-crystallite in the matrix of Fe3O4. The similar geometric morphology can also be observed for Pt/Fe3O4 samples with different Pt contents (Fig. S2, ESI†). As can be seen, the morphology and particle distribution of this formed composite becomes more regular and uniform with increase of Pt content. It may be ascribed to the strong binding force between metallic Pt NPs and Fe3O4 NPs because the composite of Pd/Fe3O4 is fabricated by the interaction of Pt(IV) salt and Fe(II) salt without the addition of any other surfactants. Therefore, the morphology and particle distribution are highly correlated with the composition and content of Pt and Fe. At low Pt content, for instance Pt/Fe3O4(200) sample, the incomplete redox reaction between Pt(IV) and Fe(II) affords weak binding force which will influence the morphology and particle distribution of Pt/Fe3O4 (Fig. S2a and b, ESI†). As Pt content increase, the strong binding force between Pt NPs and Fe3O4 NPs facilitates the formation of Pt/Fe3O4 hybrids with uniform morphology and particle distribution (Fig. 3). However, the Pt NPs on the surface of composite will aggregate into chain-shape because of too strong binding force between Pt NPs and Fe3O4 NPs (Fig. S2c and d, ESI†). This is in accordance with the previous report in the Ag–CeO2 and Pd–CeO2 system.31,34
O group of CAL during hydrogenation reaction.16,25
C and or/C
O bond of CAL. The GC spectrum of various products for the hydrogenation of CAL over Pt/Fe3O4(100) sample is displayed in Fig. S3 (ESI†). As can be seen in Fig. 5, the superior CAL conversion can be obtained over Pt/Fe3O4(100) catalyst. The evident improvement of CAL conversion from 5.7% to 94.2% with the increase of mole ratio of Pt to Fe from 1
:
500 to 1
:
100 can be attributed to the improvements of dispersion and distribution of Pt NPs in the matrix of Fe3O4 (Fig. 3 and S2, ESI†). As observed in Fig. 1, only the Fe3O4 diffraction peak has be found for Pt/Fe3O4(500) sample. It cannot provide Pt active sites for activation of H2 and CAL substrate, thus results in a poor catalytic performance. With the mole ratio of Pt to Fe increasing to 1
:
100, it not only provides abundant exposure surface active sites of metallic Pt, but also gives more uniform distribution of Pt NPs on the surface of Fe3O4, as showed in Table 1. In addition, the highest catalytic activity of Pt/Fe3O4(100) catalyst also profits from the highest surface area (entry 2, Table 1). However, the catalytic performance will decline as the mole ratio of Pt to Fe surpasses 1
:
100. It may be attributed to agglomeration of Pt NPs, as marked with blue arrow in Fig. S2 (ESI†).
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| Fig. 5 Catalytic performance of Pt/Fe3O4 catalysts. Reaction condition: 303 K, 5 bar H2 and 150 min, 5 mL 2-proponal as solvent. | ||
It is well known that turn of frequency (TOF) value of catalyst is one of important criterions to valuate catalytic performance in heterogeneous catalysis system. In Fig. 5, the Pt/Fe3O4(100) catalyst shows the highest value of 352.8 h−1 among all the Pt/Fe3O4 samples. It is suggested that moderate amount of Pt active sites can be available in Pd/Fe3O4(100) catalyst, leading to a rapid reaction rate in initial time. In comparison to the other supported Pt-based catalysts reported in literatures, the Pt/Fe3O4(100) catalyst can achieve comparative catalytic activity and selectivity (Table S2, ESI†).
Generally speaking, the selective hydrogenation of CAL can be simply depicted by the equation as below: CAL + H2→ COL, thus the rate equation can be described as r = k[CAL]m[H2]n. In this work, the pressure of H2 is fixed as a constant. So the above-mentioned equation can be abbreviated as r = k[CAL]m. As shown in Fig. 6a, the −ln(1 − x) is proportional to the reaction time t, where x represents CAL conversion. This plot is in accordance with the definition of a first order reaction. On the basis of this curve, the rate constants k at different temperatures can be calculated and the results are listed in Table 2. As we all known, the Arrhenius equation is expressed as ln
k = ln
A − Ea/RT, where A and Ea represent pre-exponential factor and reaction apparent activation energy, respectively. The value of Ea is 24.7 kJ mol−1, which is calculated based on the slope of curve (Fig. 6b). The much lower Ea value suggests that the Pt/Fe3O4 catalyst is quite suitable for selective hydrogenation of CAL comparing with iridium–carbon catalyst reported by Breen and co-workers.37
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| Fig. 6 Reaction intrinsic kinetics test: (a) plot of −ln(1 − x) vs. time (min) to calculate rate constant k; (b) Arrhenius plot to calculate Ea. | ||
| Entry | T (K) | 1/T (K−1) | Rate constant k (min−1) | −ln k |
|---|---|---|---|---|
| 1 | 298 | 0.00336 | 0.0015 | −6.50 |
| 2 | 303 | 0.00331 | 0.0018 | −6.32 |
| 3 | 308 | 0.00324 | 0.0020 | −6.21 |
| 4 | 313 | 0.00319 | 0.0025 | −5.99 |
In term of the above experimental and characterization results, we propose a plausible reaction mechanism for the chemoselective hydrogenation of CAL over Pt/Fe3O4(100) catalyst (Fig. 7). It has been proved theoretically and experimentally that the adsorption mode of substrate via vertical configuration of C
O bond strongly depends on the electron density of metal surface.38,39 In the XPS results, the dense electron of Pt metal over the Pt/Fe3O4(100) sample is confirmed, which can improve the affinity of Pt and C
O group of substrate. Besides, the Fe oxide species with facile variable valence can act as electrophilic sites to attenuate the C
O bond.40 In this work, H2 is dissociated as nonpolar H atom on the Pt surface. Simultaneously, the terminal C
O group of CAL can contact intimately with the activated H atom to form the desired product of COL. Although the specific mechanism needs to be illuminated, the electron interaction between active Pt and Fe3O4 NPs plays a crucial role in improving the catalytic performance in chemoselective reduction of cinnamaldehyde.
O group, showing prominent catalytic activity and high selectivity to COL under a mild condition of 303 K, 5 bar H2 for 150 min. The catalyst can be used for five cycles with a slight activity loss and separated rapidly via an external magnetic field. In view of practical application and cost-efficiency, it may provide a feasible avenue for designing and synthesis of novel heterogeneous catalysts to apply in selective reduction of unsaturated compounds.
Footnote |
| † Electronic supplementary information (ESI) available: Detailed information of binding energy of Pt species of Pt/Fe3O4 catalyst; effect of kinetics parameter on catalytic performance; compared with the previous Pt-based supported catalysts; TEM and HRTEM image. See DOI: 10.1039/c7ra02898a |
| This journal is © The Royal Society of Chemistry 2017 |