Open Access Article
T. Sakaguchi
*,
S. Yamazaki and
T. Hashimoto
Department of Materials Science and Engineering, Graduate School of Engineering, University of Fukui, Bunkyo, Fukui 910-8507, Japan. E-mail: sakaguchi@matse.u-fukui.ac.jp
First published on 1st March 2017
Sequential living cationic copolymerizations of vinyl ethers having oxyethylene side chains (MOEO2VE and MOEO3VE) with vinyl ether having a crosslinkable group (VEEM) provided the ABA-typed triblock copolymers poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM)s and poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM)s. All triblock copolymers are sticky liquids at room temperature, and the Tgs were −77 to −73 °C. Heating the triblock copolymers afforded membranes by thermal crosslinking via mathacrylate groups at the outer segments in the polymers. All the membranes showed high CO2 permselectivity (PCO2/PN2 = 40–51) due to the high CO2 solubility selectivity (SCO2/SN2 = 44–61). The CO2 permeability of the triblock copolymers was higher than that of the random copolymers with the same composition ratios. This indicates that the inner segment (MOEO2VE and MOEO3VE) effectively enhanced the gas diffusivity in the polymer matrix because the crosslinking points are present only in the outer segments.
We have been studying the membranes of poly(vinyl ether)s for CO2 separation.13–17 Among them, poly(vinyl ether)s having oxyethylene chains are wholly amorphous and have high content of oxyethylene units, and therefore they exhibit high gas permeability and high CO2 permselectivity. However, the homopolymers of vinyl ethers having oxyethylene chains are sticky liquid, whose Tg's are −50 to −20 °C. The copolymerization with other vinyl ethers such as 2-admantyl vinyl ether and vinyloxy ethoxy ethyl methacrylate [VEEM] is needed for the preparation of polymer membranes.14–17 For example, the copolymers of vinyl ether having oxyethylene chain with VEEM are heated in bulk to afford the membranes of crosslinked polymers by the reaction of methacrylate side groups. We reported that the gas permeability increased as the composition rate of VEEM in the copolymer decreased because the lack of crosslinking point enhanced the flexibility of polymer chains.15,17 The crosslinking of polymer chains is necessary to obtain membranes, but it decreases the gas permeability.
In the present study, we synthesized the triblock copolymers, poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) and poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM), with various composition ratios (Scheme 1). The triblock copolymers have the crosslinkable groups only at the outer sides in the polymer chains, and therefore the sequence of poly(MOEO2VE) or poly(MOEO3VE) is predicted to make the polymer chains flexible compared to the random copolymer with the same composition. In consequence, the triblock copolymer may show high CO2 permeability.
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| Scheme 1 Synthesis of triblock copolymers, poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) and poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM). | ||
CH–O–CH2CH2–OH), which was supplied by Nippon Carbide Industries Co. Inc. The detailed procedure was reported in our previous work.15 2-(2-Vinyloxyethoxy)ethyl methacrylate (VEEM) was supplied by Nippon Shokubai Co. Ltd. and distilled over tert-butylcatechol under reduced pressure. 1,4-Bis(1-acetoxyethoxy)butane [CH3CH(OCOCH3)OCH2CH2CH2CH2OCH(OCOCH3)CH3: BAEB] was synthesized by the treatment of 1,4-butanediol divinyl ether with acetic acid at 60 °C and purified by distillation under reduced pressure three times over calcium hydride. Et1.5AlCl1.5 (1.82 M solution in toluene) was commercially obtained from Sigma-Aldrich Co. Ltd. and used without further purification. Toluene for polymerization was distilled twice over calcium hydride.
| D = l2/6θ | (1) |
| S = P/D. | (2) |
:
1 monomer feed ratio. All the copolymers were soluble in toluene, chloroform, tetrahydrofuran, dichloromethane, etc. They did not dissolve in hexane and water.
Fig. 3 shows 1H NMR spectra of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) and poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) obtained by the sequential polymerizations at the 2
:
1 monomer feed ratio. The peaks assignable to methacrylate group were observed at 6.12 and 5.58 ppm, and the intensity ratio of the signal at 6.12 ppm for methacrylate group to the signal at 4.27 ppm for the methylene adjacent to the ester oxygen was 1 to 2, which suggests that methacrylate groups of VEEM hardly react during cationic polymerization although the products obtained by the intermolecular reaction were observed in GPC chromatograms. The copolymer compositions were determined by the peak intensity ratio of the signal for the methylene adjacent to the ester oxygen to the signals for the main chain methine and the pendant methylene and methyl group adjacent to the ether oxygen. For the poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM), the peak intensity of the signal for the methylene (f) was compared with the peak intensity of the signals for the main chain methine (a, i), pendant methylene (c–e, k–p), and methyl group (q). For the poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM), the peak intensity of the signal for the methylene (f) was compared with the peak intensity of the signals for the main chain methine (a, i), pendant methylene (c–e, k–r), and methyl group (s). The composition ratios calculated from 1H NMR spectra corresponded well to the monomer feed ratios.
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Fig. 3 1H NMR spectra of (a) poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) (feed ratio 2 : 1) and (b) poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) (feed ratio 2 : 1). | ||
C double bonds and at 1710 cm−1 assigned to the stretching of C
O carbonyl bonds were observed in all the spectra. However, the peak intensity of the C
C double bonds was decreased compared to the peak intensity of the absorption assigned to the stretching of C–O–C at 1080 cm−1 after heating. The conversion of C
C double bonds was calculated from the peak intensity at 1620 cm−1 on the basis of the peak at 1080 cm−1 attributed to C–O–C. The conversion of C
C double bonds calculated from the spectra (a) and (b) for poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) was approximately 50%. Those for the other triblock copolymers were in the range of 40–60%. The reaction between methacrylate groups in bulk did not proceed completely but reached around 50% conversion, whose result was the same as the case of the random copolymers, poly(MOEO3VE)-ran-poly(VEEM), reported previously.17
Fig. 5 shows the DSC thermograms of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) and poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM). The prepared five poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM)s exhibited Tgs of −77 to −74 °C, which were very close to Tg of −73 °C of the homopolymer, poly(MOEO2VE).16 The Tgs of poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM)s were −75 to −73 °C, which were also similar to Tg of −72 °C of the homopolymer, poly(MOEO3VE).16 In both types of triblock copolymers, the Tgs were independent on the composition ratio of MOEO2VE/MOEO3VE and VEEM. The low Tg is advantage for gas separation membrane because the flexible polymer chains enhances the gas diffusivity in the polymer matrix.
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| Fig. 5 DSC thermograms of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM)s and poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM)s. | ||
The gas permeability of the composite membranes was examined at 25 °C. Table 1 summarizes the nitrogen, oxygen, carbon dioxide permeability coefficients (PN2, PO2, PCO2) and separation factors (PO2/PN2, PCO2/PN2), along with the data for random copolymers of poly(MOEO3VE)-ran-poly(VEEM) for comparison. The gas permeability coefficients increased with the decreasing composition ratio of VEEM in the copolymers. For instance, the PCO2 values of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) increased from 230 barrer to 420 barrer. The CO2 values of poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) increased from 280 barrer to 530 barrer. The low composition rates of VEEM means that the triblock copolymers had low crosslinking points. The lack of crosslinking points increases the polymer chain mobility. In the same composition ratio, the PCO2 values of poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) were higher than those of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM). From these results, it was found that the gas permeability increases with decreasing the composition ratio of VEEM and increasing the length of oxyethylene side chain. This tendency is the same as the case of random copolymers we reported in the previous study.15,17 Interestingly, the gas permeability of poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) was higher than that of random copolymer, poly(MOEO3VE)-ran-poly(VEEM), with the same composition ratios, indicating that the monomer sequence in the copolymer is essential to the gas permeability. The random copolymers are crosslinked randomly in the main chains, whereas the triblock copolymers are crosslinked at outer segments in the main chains. The images of the crosslinked structures are illustrated in Fig. 7. The main chains of the triblock copolymers may become more flexible than the random copolymers, which would result in higher gas permeability. The O2 separation factors (PO2/PN2) of the membranes were 2.3 to 2.9, which are ordinary values. On the other hand, the CO2 permselectivity of all the copolymers was very high, and the separation factors (PCO2/PN2) were 41 to 51.
| Composition | PN2 | PO2 | PCO2 | PO2/PN2 | PCO2/PN2 | DN2 | DCO2 | SN2 | SCO2 | DCO2/DN2 | SCO2/SN2 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| a In the unit of barrer (1 barrer = 1 × 10−10 cm3(STP) cm cm−2 s−1 cmHg−1).b In the units of 1 × 10−7 cm2 s−1.c In the units of 1 × 10−3 cm3(STP) cm−3 cmHg−1. | |||||||||||
| Poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) | |||||||||||
2 : 1 |
4.5 | 13 | 230 | 2.9 | 51 | 8.4 | 7.3 | 0.53 | 31 | 0.87 | 58 |
4 : 1 |
7.5 | 18 | 310 | 2.4 | 41 | 14 | 11 | 0.54 | 30 | 0.79 | 56 |
6 : 1 |
7.6 | 18 | 340 | 2.3 | 45 | 12 | 11 | 0.63 | 32 | 0.91 | 51 |
10 : 1 |
8.4 | 20 | 370 | 2.4 | 45 | 14 | 12 | 0.59 | 33 | 0.85 | 56 |
14 : 1 |
9.3 | 22 | 420 | 2.4 | 45 | 16 | 14 | 0.60 | 31 | 0.88 | 52 |
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| Poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) | |||||||||||
2 : 1 |
6.6 | 17 | 280 | 2.6 | 42 | 12 | 11 | 0.48 | 26 | 0.92 | 54 |
4 : 1 |
8.1 | 21 | 340 | 2.6 | 43 | 16 | 14 | 0.49 | 25 | 0.88 | 51 |
6 : 1 |
9.4 | 24 | 430 | 2.6 | 46 | 17 | 15 | 0.57 | 28 | 0.88 | 49 |
10 : 1 |
12 | 29 | 500 | 2.4 | 42 | 21 | 19 | 0.58 | 26 | 0.90 | 45 |
14 : 1 |
12 | 30 | 530 | 2.5 | 44 | 21 | 20 | 0.57 | 27 | 0.95 | 47 |
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| Poly(MOEO3VE)-ran-poly(VEEM) | |||||||||||
2 : 1 |
3.3 | 8.9 | 140 | 2.7 | 42 | 11 | 7.4 | 0.30 | 19 | 0.85 | 51 |
4 : 1 |
4.9 | 12 | 220 | 2.4 | 45 | 10 | 8.7 | 0.49 | 25 | 0.93 | 55 |
6 : 1 |
6.7 | 17 | 300 | 2.5 | 45 | 18 | 13 | 0.37 | 23 | 0.86 | 55 |
10 : 1 |
7.9 | 19 | 360 | 2.4 | 46 | 21 | 15 | 0.38 | 24 | 0.88 | 52 |
14 : 1 |
9.2 | 23 | 420 | 2.5 | 46 | 18 | 16 | 0.51 | 26 | 0.89 | 57 |
Gas permeability of non-porous polymer membranes can be divided into the diffusion and solution terms theoretically in the case of rubbery polymers. To inspect the gas permeability of the composite membranes in detail, the gas diffusion and solubility coefficients were estimated by time-lag method. Table 1 lists the diffusion and solubility coefficients (D and S) of the triblock and random copolymers. The SCO2 values of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) and poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) were 25 to 33 cm3(STP) cm−3 cmHg−1, and the SCO2/SN2 values were as large as 45 to 58. The high solubility selectivity for CO2 caused the high CO2 permselectivity of the triblock copolymers. The D values increased with the decreasing composition ratio of VEEM in the same manner as the gas permeability coefficients. The DCO2 value of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) (composition ratio 14
:
1) was 14 × 10−7 cm2 s−1, which is twice as large as that of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM) (composition ratio 2
:
1). Similarly, the D value of poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) (composition ratio 14
:
1) was twice as large as that of poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) (composition ratio 2
:
1). The increment of gas permeability coefficient (P) caused by the decrease of VEEM ratio is originated mainly from the increase of gas diffusivity in the polymer matrix. The crosslinking points in polymer matrix restrict a motion of polymer chains, which lowers the gas diffusion in polymer matrix. For CO2 permeation, poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) showed slightly high diffusivity and solubility compared to the random copolymer, poly(MOEO3VE)-ran-poly(VEEM). Therefore, the increment of flexibility of oxyethylene segment by block copolymerization enhanced not only the gas diffusivity but also the gas solubility in the polymer matrix.
The gas permeability–selectivity tradeoff plots for CO2/N2 gas pair of the present copolymers are shown in Fig. 8. The CO2 permeability increased continuously with the decrease of the composition ratios of VEEM, and the CO2 permselectivity of all the copolymers maintained high revel around 50. The triblock copolymers obviously showed higher permeability than the random copolymers. Notably, the data of poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM) (composition ratio 14
:
1) was very close to the 2008 Robeson's upper bound.19
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| Fig. 8 Permeability–selectivity upper bound plots of poly(VEEM)-b-poly(MOEO2VE)-b-poly(VEEM)s, poly(VEEM)-b-poly(MOEO3VE)-b-poly(VEEM)s, and poly(MOEO3VE)-ran-poly(VEEM)s for CO2/N2 gas pair. | ||
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