Open Access Article
Dandan Wang
,
Runxia He*,
Bin Wang,
Huacong Zhou,
Yinmin Song,
Keduan Zhi,
Jiaming Chen,
Na Li,
Yanpeng Ban and
Quansheng Liu*
College of Chemical Engineering, Inner Mongolia University of Technology, Inner Mongolia Key Laboratory of High-Value Functional Utilization of Low Rank Carbon Resources, Huhhot 010051, Inner Mongolia, China. E-mail: 1054260076@qq.com; liuqs@imut.edu.cn; Tel: +86 13664742350 Tel: +86 13354899678
First published on 4th April 2017
Spontaneous combustion has become a critical limiting factor for the safe and efficient utilization of low rank coals. In this work, the alkali-oxygen oxidation (AOO) of Chinese Shengli lignite was conducted to inhibit the spontaneous combustion tendency, and the influences of AOO on the structures and combustion properties were investigated. The structures of AOO treated lignite under different conditions were characterized by XRD, Raman, XPS and FTIR. The combustion characteristics of the samples were investigated by thermogravimetric analysis and fixed bed combustion. The results revealed that the temperature of AOO treatment had significant influence on the crystallite structures and combustion characteristics of Shengli lignite. After the AOO pretreatment, the benzene ring skeleton structures in lignite had no obvious changes, but the amounts of aliphatic side chains on the aromatic nucleus decreased. Compared with raw lignite, the degree of order and ignition temperature increased after AOO treatment, especially when the AOO temperature was 150–200 °C. The ignition temperatures moved from 310 °C for raw lignite to 740–760 °C for the samples treated by AOO at 150–200 °C. On further increasing the AOO temperatures to 250–300 °C, the ignition temperature of the samples decreased to 410–440 °C. In conclusion, AOO pretreatment under suitable conditions is an efficient way to inhibit the spontaneous combustion tendency of low rank lignite, and it is believed that the results in this work are meaningful for the safe transportation and efficient utilization process of lignite in industry.
Lignite has a complex structure and consists mainly of three-dimensional macromolecular networks, various relatively small organic molecules, and inorganic materials.7,8 The contents of volatiles and oxygen-containing chemical groups are much higher compared with those of the high rank coals.9–11 These structure features make the lignite suffer several defects during utilization, including high content of water and volatiles, low calorific value, the lower ignition temperature, and more prone to spontaneous combustion in air.12 These disadvantages limit the utilization of lignite to some extent. During the industrial process, the reaction of lignite with oxygen may result in self-heating and subsequent spontaneous combustion in coalmines and stock piles, leading to serious safety problems and property losses.13 Based on this background, studies on the inhibition of the spontaneous combustion of lignite becomes extremely important. Various factors can influence the stability of lignite in air. It was reported that the side chains on the aromatic structures, the bridge bonds, and the low molecular weight organic components in coal structures have mediate to high chemical reactivity.14,15 The unique porous structures of the lignite also make it highly reactive and prone to be oxidized at the low temperatures and/or even spontaneously combustion. Shengli lignite, a typical low-rank coal in Inner Mongolia, China, has a high chemical reactivity due to the high contents of oxygen-containing groups in.14 Therefore, the inherent composition and structure characteristics of lignite are the main reasons leading to spontaneous combustion.
Low temperature oxidation is the major source of the heat leading to spontaneous combustion of lignite. In order to inhibit the low temperature oxidation and reduce the spontaneous combustion tendency, various work have been reported.16–18 Alkali treatment is one of the effective means to suppress spontaneous combustion, which can reduce the contents of organic matters in coal, especially oxygen functional group. Wang et al.17 reported that coal oxidation at low temperatures (i.e. below 100 °C) was a complicated process and involved four processes, oxygen transport to the surfaces of coal particles, chemical interaction between coal and O2, release of heat, and emission of gaseous products. Mukherjee et al.19 found that the increase of alkali concentration and treatment time had negative effects on ash reduction due to formation and accumulation of insoluble sodium aluminosilicate. Nasir et al.20 found that the alkali treatment could remove minerals or oxygen containing functional groups. Wijaya et al.21 found that silicon aluminum salts in coal transformed into hydrosilicate and aluminosilicate composites after the alkali treatment. Liu et al.22 noticed that the ignition temperature, activation energy of lignite were changed by alkali treatment. After treatment with NaOH solutions with different concentrations, the combustion temperature of coal samples moved to high temperature zone. Feng et al.23 indicated that at low alkali concentrations, NaOH reacted primarily with the acidic functional groups in lignite samples, and the changes in pore volume and adsorption water contents were not obvious. Çulfaz et al.24 found that the alkali treatment could remove a lot of SiO2 and CaO in Turkey's low-ash lignite, but it could remove few Fe2O3 and Na2O.
Alkali-oxygen oxidation (AOO) of coals to produce the high-value benzene poly carboxylic acids (BPCAs) is a potential substitute for the petroleum route in the future. There are also some researches on the AOO of lignite for obtaining the valuable benzene carboxylic acids raw materials.25–27 Wang et al.28 have reported that the high-temperature operation can effectively improve the economy and efficiency of the BPCAs production process from AOO of bituminous coal. According to the above literature, the extraction rate of BPCAs from lignite is only about 20%,25,27 indicating that most of the organic carbon sources were still remained in the solid residues. However, fewer attentions are paid onto the solid residues, which may lead to a waste of resources and pollution of the environment. In fact, there are many valuable components in the solid residues, and it is a potential carbon resource after the extraction of organic matters with low molecular weight via AOO. Thus, exploring the effect of the AOO process on the microcrystalline structure and reaction properties of the residues is a very important issue for the utilization of the solid residue and the understanding of the inhibition on the spontaneous combustion of lignite. At the same time, studying the structure and property change after the AOO is beneficial for broadening the applications of lignite and improving the utilization efficiency.
In this work, we introduce the AOO approach into the pretreatment of lignite, in order to reduce the spontaneous combustion tendency. The Shengli lignite in Chinese Inner Mongolia was chosen as the main research object, and different experimental temperatures during AOO process was systematically carried out. The structures of Shengli lignite treated with AOO were studied by the XRD, Raman, FTIR and XPS characterization techniques, and the combustion reaction performance of the samples were analyzed on the fixed bed and thermogravimetric instrument.
| Samples | Proximate analysis/% | Ultimate analysis/% | ||||||
|---|---|---|---|---|---|---|---|---|
| Mad | Aad | Vad | Fcad | C | H | S | N & O | |
| a Note: M – moisture, A – ash, V – volatile and Fc – fixed carbon; ad – air dried. | ||||||||
| SL-Raw | 3.21 | 12.41 | 37.92 | 46.46 | 57.60 | 3.53 | 1.51 | 24.93 |
| SL-RT | 4.82 | 15.24 | 45.97 | 33.97 | 52.95 | 3.44 | 0.62 | 28.59 |
| SL-150 | 5.98 | 19.31 | 41.58 | 33.13 | 50.28 | 3.20 | 0.42 | 29.00 |
| SL-200 | 3.41 | 14.61 | 36.95 | 45.03 | 43.33 | 2.75 | 0.64 | 36.55 |
| SL-250 | 5.38 | 17.11 | 33.61 | 43.90 | 58.96 | 3.64 | 0.76 | 36.63 |
| SL-300 | 6.81 | 16.73 | 33.83 | 42.63 | 53.54 | 3.23 | 0.77 | 42.45 |
The morphology and sodium content of lignite samples was observed using the SEM (model S-3400N) equipped with an energy-dispersive spectrometry (EDS) detector.
Raman spectra were recorded using Renishaw® inVia microscope Raman spectrometer with Nd-YAG laser source (532 nm). The laser power at the sample surface was controlled at 5 mW. The spectra were recorded in the range of 500 to 3500 cm−1.
The FT-IR spectra of the samples were recorded at the range of 4000–500 cm−1 on Nicolet company infrared spectrometer NEXUS 6700 using the KBr pellet technique. The total number of scans were 50 with the resolution of 4 cm−1.
X-ray photoelectron spectra were recorded in a Perkin Elmer PHI 5400 XPS ESCA system spectrometer with an Al-Kα X-ray exciting source and operated at 200 W. The calibration was carried out based on the main C1s peak at 284.6 eV.29–31 Data analysis is conducted on the XPS software (PEAK4.1).
Thermal Gravimetric Analyzer (TGA) was performed using a Diamond 6300 TG/DTA analyzer. The experiment was performed as follows: lignite sample (15–20 mg) was placed at the bottom of an alumina crucible. The temperature was increased from 20 to 950 °C at a heating rate of 10 °C min−1, and the air flow rate during the experiment was maintained at 100 mL min−1.
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| Fig. 2 XRD patterns of the coal samples and the fitting curves of SL-Raw. (a) Experimental; (b) fitting. | ||
| Samples | 2θ(002)/° | d002/nm | Lc/nm | La/nm | P |
|---|---|---|---|---|---|
| SL-Raw | 22.74 | 0.3745 | 0.7219 | 0.8851 | 0.3704 |
| SL-RT | 24.10 | 0.3690 | 0.7593 | 0.9377 | 0.4589 |
| SL-150 | 25.99 | 0.3425 | 0.8684 | 1.0456 | 0.8857 |
| SL-200 | 26.11 | 0.3410 | 0.8919 | 1.0548 | 0.9098 |
| SL-250 | 24.89 | 0.3574 | 0.8071 | 0.9590 | 0.6457 |
| SL-300 | 25.24 | 0.3525 | 0.8356 | 0.9657 | 0.7246 |
In addition, Fig. 2 shows the XRD pattern for the AOO coal samples at room temperature had an obvious peak of SiO2 with the highest intense at 2θ = 26.56°. After AOO treatment at 150–200 °C, the intensity of the SiO2 diffraction peak was greatly weakened, and a strong Na2SiO3 diffraction peak appeared. When the AOO treatment temperature increased to 250–300 °C, the Na2SiO3 diffraction peak decreased, and 2θ = 24.23° (JCPDS 82-1574) of SiO2 generated. SEM-EDS analysis results showed that different amounts of sodium existed on the surface of all AOO samples under the temperature range studied, with the lowest content for the AOO samples treated at 250–300 °C. XRD patterns indicated that the sodium element existed in the form of sodium silicate for the AOO samples. These results indicated that the degree of crystalline order of the coal samples was increased after AOO at different temperatures, especially at 150 and 200 °C. It was speculated that the increase of the components with lower reactivity in coal samples leading to the increase of the degree of crystalline order of the coal samples.
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| Fig. 3 Raman spectra of the coal samples and the fitting curves of SL-Raw (a) experimental; (b) fitting. | ||
| Samples | ID/IG | IS/IG | IGL/IG | ID/I(GR+VR+VL) |
|---|---|---|---|---|
| SL-Raw | 0.8028 | 0.2322 | 0.2100 | 0.7210 |
| SL-RT | 0.7942 | 0.2204 | 0.1632 | 0.8017 |
| SL-150 | 0.7418 | 0.1753 | 0.1073 | 0.8352 |
| SL-200 | 0.7351 | 0.1625 | 0.1068 | 0.8277 |
| SL-250 | 0.7618 | 0.1990 | 0.1123 | 0.8193 |
| SL-300 | 0.7669 | 0.1912 | 0.1173 | 0.8102 |
The ID/IG ratio represents the surface defect degree (disordered carbon at the edge part) of the coal graphite.41–43 A decrease in the ID/IG ratio normally occur with the increase of the degree of graphitization. For the chars studied, the ID/IG ratios decreased after the AOO treatment at different temperatures. Especially, the ID/IG value came to the lowest value when the temperature of AOO was in the range of 150–200 °C. This result indicated that the defect level in the coal samples treated by AOO at different temperatures decreased, and the proportion of the lattice defect structure also decreased. When the temperature of AOO increased to 250–300 °C, the degree of defect of coal samples increased, which was consistent with the results of XRD characterization. The S bands represented sp3-rich structures such as alkyl-aryl C–C structures and methyl carbon dangling to an aromatic ring.44 The IS/IG ratio decreased after the AOO treatment at different temperatures. After the treatment of AOO, the contents of the side chains on the aromatic nucleus decreased, and it came to the lowest value when the temperature of AOO fell in the range of 150–200 °C. The higher value of IGL/IG ratio indicated higher content of carbonyl groups. After the treatment of AOO, the content of carbonyl groups decreased, indicating that certain substances containing –COOH groups were exfoliated into the solution. The GR, VL and VR bands, i.e. the ‘overlap’ between the G and D bands, represented the typical structures in amorphous carbon materials, particularly the relatively small aromatic ring systems having 3–5 benzene rings. The higher value of ID/I(GR+VR+VL) ratio indicated the lower content of –CH3 and –CH2 connected directly with benzene rings. The data in Table 3 showed that the content of –CH3 and –CH2 linked with aromatic rings was reduced by the AOO treatment. These results showed that the number of aliphatic side chains on aromatic nuclear and the contents of carbonyl groups decreased, and the degree of crystalline order of the coal samples increased after AOO at different temperatures, and the contents of the components with high reactivity decreased, which was more obvious for the samples of SL-150 and SL-200.
O) stretching vibration, and it was generally believed that the absorption was caused by –COOH.46 The weak absorption peak can be seen in SL-Raw and SL-RT coal samples. And the peaks were almost invisible for the AOO coal samples at higher temperatures. It was found that the humic acids and other carboxyl compounds in coal could be removed by AOO treatment at high temperatures.47 The broad absorption band around 1600 cm−1 and 1580 cm−1 could be assigned to the stretching vibration of C
C bonds in aromatic structure.48 The deformation vibration of C–H in aliphatic hydrocarbon at 1454 cm−1 disappeared with AOO treatment at 150–200 °C. The SL-Raw coals exhibited prominent bands in the 1030 cm−1 and 1100 cm−1 region due to Si–O–Si and Si–O–C stretching vibration.49 After AOO treatment at room temperature, the peak had no obvious change. However, the two peaks were weakened in the coal samples of AOO at 150–200 °C, but appeared again in the AOO coal samples at 250–300 °C. It showed that the AOO coal samples at room temperature had little effect on the SiO2 in minerals. When the temperature of AOO was improved to 150–200 °C, the peaks at 1100 cm−1 and 1030 cm−1 corresponding to SiO2 were weakened, which may result from the reaction between SiO2 and NaOH to generate Na2SiO3. When the temperature rose to 250–300 °C, the sodium silicate hydrolysis reaction maybe occur (Na2SiO3 + 2H2O = H2SiO3 + 2NaOH), and H2SiO3 decomposed into SiO2 (JCPDS 82-1574) and H2O when being heated. Thus the absorption peak of SiO2 (2θ = 24.23°, JCPDS 82-1574) appeared in the AOO coal sample at 250–300 °C. The above results show that the benzene ring skeleton structure had no obvious change, but the content of the aliphatic side chains on aromatic nucleus and carboxyl groups decreased after AOO at different temperatures. When the temperatures of AOO fell into the range of 150–200 °C, the content of the aliphatic side chains decreased to the lowest level, and the carboxyl groups nearly disappeared, which proved further that the components with high reactivity decreased for the samples treated by AOO among 150–200 °C.
O, 287.6 eV), and carboxyl (COO–, 289.1 eV), respectively.30,31,54,55 Table 4 summarized the relative amounts of different C species on lignite surface.
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| Fig. 5 XPS spectra of C1s peaks of the coal samples and the fitting curves of SL-Raw (a) experimental; (b) fitting. | ||
| E/eV | Carbon form | Content/% | |||||
|---|---|---|---|---|---|---|---|
| SL-Raw | SL-RT | SL-150 | SL-200 | SL-250 | SL-300 | ||
| 284.6 | C–C/C–H | 75.51 | 75.82 | 77.20 | 77.25 | 76.16 | 76.39 |
| 285.3 | C*–C* | 11.60 | 10.82 | 9.86 | 9.71 | 10.57 | 10.40 |
| 286.3 | C–O | 5.70 | 6.44 | 7.29 | 7.40 | 7.00 | 7.07 |
| 287.6 | C O |
3.41 | 3.26 | 3.05 | 2.95 | 3.19 | 3.13 |
| 289.1 | COO– | 3.78 | 3.66 | 2.60 | 2.69 | 3.08 | 3.01 |
The dominant component of all the samples studied was the carbon in C–C and C–H bonds. The contents of C–C/C–H had no obvious change after AOO, indicating that the AOO treatment did not alter the coal surface structure of benzene ring. However, the content of vacancy defect C*–C* decreased. The lowest amount of such groups was observed in the AOO coal samples treated at 150–200 °C, which was consistent with the results of Raman. The contents of C–O– in samples treated by AOO were higher than that of SL-Raw, indicating that the cycloalkanes or aliphatic –CH3 and –CH2 side chain was oxidized due to AOO treatment. The content of COO– decreased after AOO treatment, especially for the coal samples SL-150 and SL-200, which may be attributed to the removal of humic acids and other acids from the coal samples in the process of AOO. XPS results further revealed that the benzene skeleton structures on the surface of coal samples had no obvious change after AOO at different temperatures. The samples treated by AOO within the temperature range of 150–200 °C gave the lowest content of carboxyl groups, while the content of C–O structure with better stability was relatively higher than that of other samples.
TG curves in Fig. 6(b) showed that the weight loss for all coal samples mainly appeared at 300 °C, and the weight loss rate of raw coal was higher than that of other AOO samples. All the AOO treatment at different temperatures could slow down the weight loss rate of coal samples, and there were two obvious weight loss processes for AOO coal samples in range of 400–500 °C and 700–800 °C, respectively. When AOO was conducted within the temperature range of 150–200 °C, the samples obtained gave the slowest rate of weight loss before 750 °C, and the main combustion peak moved to the high temperature range (Fig. 6(c)), existing a hysteresis on combustion. These results indicated that the AOO treatment within the temperature range of 150–200 °C could definitely decrease chemical oxidation reactivity of the coal samples, resulting in the increasing of combustion temperatures and decreasing in spontaneous combustion tendency. Fig. 6(d) showed that the experimental results on combustion in fixed bed were consistent with those of thermogravimetric analysis.
The ignition temperature can evaluate the spontaneous combustion tendency of the coal samples directly. Therefore, the ignition temperature of different coal samples were calculated using TG-DTG method.2,56 The ignition temperature of raw coal was 310 °C, and the value increased to 406 °C for SL-RT sample. The ignition temperature of AOO samples moved from 310 °C for raw coal to 740–760 °C when the AOO was conducted within the range of 150–200 °C. When the AOO temperatures fell into the range of 250–300 °C, the ignition temperature decreased to 410–440 °C, which was still higher than that of raw coal and SL-RT.
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