Open Access Article
Huan Yang†
a,
Peng Wen†a,
Kun Fenga,
Min H. Zonga,
Wen Y. Loua and
Hong Wu
*ab
aSchool of Food Science and Engineering, South China University of Technology, Guangzhou 510640, China. E-mail: bbhwu@scut.edu.cn; Tel: +86-20-22236669
bGuangdong Province Key Laboratory for Green Processing of Natural Products and Product Safety, Guangzhou 510640, China
First published on 7th March 2017
Coaxial electrospinning was firstly developed to encapsulate fish oil in composite nanofibers to improve its oxidative stability. TEM analysis revealed that a clear core–shell structure was formed in the obtained coaxial nanofibers, the average diameter of which was 560 nm. The loading capacity and encapsulation efficiency of fish oil were 14.5% and 96.9%, respectively. FTIR data demonstrated that fish oil was successfully entrapped into the coaxial electrospun nanofibers. The oxidative stability of encapsulated fish oil in the coaxial nanofibers was significantly enhanced compared to that in single nanofibers. Meanwhile, most of the encapsulated fish oil can be efficiently released from the coaxial electrospun nanofibers and the release was controlled by a combination of diffusion and macromolecular chain relaxation. This coaxial electrospun nanofibrous mat with favourable oxidative stability and release properties has potential for an application as a nutritional additive.
Electrospinning has been considered as a significant breakthrough and a promising technology that produces continuous polymer fibers with nanometer sizes.6,7 The electrospun nanofibers have many structural and functional advantages, such as a large surface-to-volume ratio, high encapsulation efficiency and great stability of encapsulated bioactive compounds.8,9 Presently, electrospinning has been applied in the fields of tissue engineering, drug delivery systems, textiles and filtration, etc.10,11 However, the potential of this technique is less explored in the food science field, especially in the production of functional foods. The most commonly used method in encapsulation of bioactive compound is single electrospinning.4 Recently, with the development of electrospinning techniques, coaxial electrospinning, which is capable of producing continuous double layer nanofibers by co-electrospinning two materials through a facile one-step procedure, has emerged as an alternative to encapsulate bioactive compounds.12 It was reported that olive leaf extract was successfully encapsulated into coaxial silk fibroin/hyaluronic acid nanofibers, which exhibited favourable antibacterial properties and release stability.13 Lópezrubio et al. found that coaxial electrospinning was a more efficient method to entrap living bifidobacteria cells and improve their viability compared with single electrospinning.14
Zein is the major storage protein of corn, and has extensive application in encapsulation of bioactive substances. To date, there is only one report referring to the encapsulation of fish oil in the zein nanofibers via electrospinning.15 It was found that the oxidative stability of encapsulated fish oil in the electrospun zein film was improved compared with non-encapsulated fish oil. However, use of coaxial electrospinning for encapsulation of fish oil to improve its oxidative stability has not been reported yet. Therefore, zein was chosen as the core material, and polyvinylpyrrolidone (PVP), an important synthetic polymer with biocompatible and nontoxic properties, was selected as the filament-forming matrix of the shell part for encapsulation of fish oil. The morphology of the resulting coaxial electrospun nanofibers was characterized by scanning electron microscopy (SEM), transmission electron microscope (TEM), Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA). The oxidative stability of encapsulated fish oil in the coaxial nanofibers was investigated and compared with that in the single nanofibers. The shelf life of encapsulated fish oils in both coaxial and single nanofibers were further determined based on their peroxide values. In addition, the release behavior of encapsulated fish oil during an in vitro digestion was investigated.
Transmission electron microscope (TEM) (JEM-2100F, Tokyo, Japan) observation was carried out to determine the core/shell structure of the coaxial nanofibers. The TEM sample was collected by directly depositing the as-spun nanofibers onto copper grid.
Infrared spectra of samples were collected by using a FTIR spectrometer (Model Equinox 55; Bruker Co., Ettlingen, Germany). Zein, fish oil and other samples were scanned from 500 to 4000 cm−1. Each measurement was an average of 16 scans at 4 cm−1 resolution. The signals were processed using the OPUS spectroscopic software.
The thermal stability of different samples was evaluated by TGA (Q500, TA Instruments, USA). TGA measure changes in the weight of samples as a function of temperature and/or time by heated samples from room temperature to 700 °C at constant heating rate of 25 °C min−1 under nitrogen atmosphere (flow rate: 20 mL min−1).
| LC = (A − B)/C × 100 |
| EE = (A − B)/A × 100 |
In the release behavior experiment in separate SGF or SIF, the nanofibrous mat was incubated in SGF or SIF. Aliquot of 1 mL of the sample was collected at predetermined time interval from the solution.
In the release behavior experiment in sequential SGF and SIF treatment, the nanofibrous mat was incubated in SGF for 2 h firstly, and then transferred to SIF for 4 h. An aliquot (1 mL) of the sample was collected at predetermined time interval from the solution.
Similar to the LC and EE measurement of fish oil, the concentration of fish oil was measured spectrophotometrically at 260 nm following the same methodology as described at 2.4.
TEM image was used to reveal the core–shell structure of the resulting electrospun nanofibers. For comparison, the single nanofiber was also analyzed, which produced by single electrospinning of the core solution. As shown in Fig. 3, compared with the TEM image of single nanofiber, the interface between the core and shell layers was clearly observed for the TEM image of coaxial nanofiber. It was due to that zein (core) is denser than PVP (shell), thus fewer electrons were transmitted through the zein core, leading to the high contrast difference between core and sheath.20,21 TEM analysis demonstrated that the core layer was completely encapsulated by the outer layer. As depicted in Fig. 4, the results of SEM showed that the core–shell structure nanofibers had relatively good morphology and the nanofibers were quite uniform and continue with no bead formation. The diameter of the resulting coaxial electrospun nanofibers ranged between 250 and 830 nm, with an average diameter size of 560 nm.
The LC and EE are important indexes to evaluate the quality of encapsulation. It was found that the LC and EE of fish oil in the coaxial electrospun nanofibers were 14.5% and 96.9%, respectively. These results indicated that the fish oil can be efficiently encapsulated by coaxial electrospinning.
C–H stretching of double bonds and the peak at 1738 cm−1 was assigned to the C
O stretching of carboxyl groups.22 These absorptions play an important role in identifying fish oil. Two well-defined sharp peaks at 1655 and 1534 cm−1 were observed for zein. The former showed the C
O stretching vibration of amide I, whereas the latter was attributed to the N–H bending vibration.23 The dominant peak of PVP appeared at 1660 cm−1 (C
O stretching), and 2955 cm−1 (C–H stretching).24 After coaxial electrospinning, the peaks at 3013 and 1738 cm−1 still existed, suggesting that fish oil was successfully encapsulated in the coaxial nanofibers. The amide I band was displaced to 1658 cm−1, N–H indicator peak was shifted to higher wave number at 1538 cm−1 and the C–H stretching indicator peak was shifted to 2962 cm−1. These phenomena indicated that there existed secondary interactions involving electrostatic and hydrophobic interactions among fish oil, zein and PVP, which could improve the compatibility of coaxial electrospun nanofibers.
The core–shell structure nanofibrous mat was further characterized by TGA to investigate its thermal stability. The results of TGA and their respective derivative thermogravimetric analysis (DTG) of zein, fish oil, PVP and coaxial electrospun nanofibers from 40 to 700 °C were shown in Fig. 6. The temperature which gives the highest rate of weight loss in the DTG curve is generally taken as degradation temperature (Td) of the compound.25 It was found that there was no significant difference (p > 0.05) between the Td values of pure zein (326 °C) and zein in the coaxial nanofibers (327 °C). A similar phenomenon was also observed for the pure PVP (432 °C) and the PVP in the coaxial nanofibers (434 °C). However, it is worth noting that the Td of fish oil in the coaxial electrospun nanofibers was shifted to higher temperature (302 °C) compared with pure fish oil (256 °C) and this change was significant (p < 0.05). These results indicated that coaxial electrospinning effectively enhanced the thermal stability of encapsulated fish oil.
Fig. 7 depicted the development of PVs of unencapsulated and encapsulated fish oils under anaerobic and aerobic conditions at different temperature. It was found that under anaerobic conditions, during 25 day storage, all samples had low PV at 25 °C. While at 45 °C, the PV of each sample increased with time and the PV of encapsulated fish oil was always lower than that of unencapsulated fish oil. This trend was more pronounced at 60 °C. These results indicated that electrospinning is an efficient encapsulation method to protect fish oil against oxidation, and the protective effect enhances with the increase of temperature. Interestingly, for the encapsulated fish oil, the PV of single nanofibers was significantly higher (p < 0.05) than that of coaxial nanofibers at 45 °C after storage for 20 days and at 60 °C after storage for 5 days. There is a clear difference in the oxidation profile for unencapsulated and encapsulated fish oils under aerobic conditions. Drastic increase in the PV was observed for unencapsulated fish oil at all storage temperatures. Comparatively, the PV of encapsulated fish oil still maintained a slow growth. Moreover, the PV of encapsulated fish oil in the coaxial nanofibers was significantly lower (p < 0.05) than that of single nanofibers at all temperatures except storing at 60 °C for 2 days, indicating that the encapsulated fish oil in the coaxial electrospun nanofibers had greater oxidative stability. The possible reason was that the core–shell structure nanofibrous mat had continuous double layer of nanofibers, and fish oil was encapsulated in the inner layer which made it difficult for oxygen to diffuse and contact with fish oil.
To further understand the enhancing effect of coaxial electrospinning on the oxidative stability of encapsulated fish oil, the oxidation kinetics was investigated. To determine the rate constant of peroxide formation reaction, eqn (1) was fitted to the peroxide values data.
| ln(P/P0) = kt | (1) |
Furthermore, the correlation of the reaction rate constant with temperature follows the Arrhenius equation as shown in eqn (2):27
| k = k0 × exp(−Ea/RT) | (2) |
By taking the natural logarithm of both sides of eqn (2), it changed to eqn (3):
ln k = ln k0 − Ea/RT
| (3) |
According to eqn (3), a plot of ln
k versus 1/T gives a straight line with a slope of −Ea/R, from which the value of activation energy can be determined.
As shown in Table 1, the coefficient of determination values ranged between 0.97 and 0.99, meaning that the data were satisfactorily adjusted to the model. The k value of encapsulated fish oil was obviously lower than that of unencapsulated counterpart at all the temperatures. Moreover, k value of coaxial nanofibers was always lower than that of single nanofibers. As for Ea, it decreased in the order of coaxial nanofibers > single nanofibers > unencapsulated fish oil under both anaerobic and aerobic conditions. All of these fitting results were consistent with PV results, demonstrating again that the encapsulated fish oil in the coaxial electrospun nanofibrous mat had greater oxidative stability than that in the single electrospun nanofibrous mat.
| Sample | 25 °C | 45 °C | 60 °C | Ea × 103 (kJ mol−1) | R2 | |||
|---|---|---|---|---|---|---|---|---|
| k (/d) | R2 | k (/d) | R2 | k (/d) | R2 | |||
| a F: unencapsulated fish oil, S: encapsulated fish oil in the single nanofibers, C: encapsulated fish oil in the coaxial nanofibers. | ||||||||
| Anaerobic condition | ||||||||
| F | 0.010 | 0.99 | 0.041 | 0.99 | 0.142 | 0.98 | 63.28 | 0.99 |
| S | 0.005 | 0.98 | 0.032 | 0.97 | 0.066 | 0.98 | 64.66 | 0.97 |
| C | 0.004 | 0.99 | 0.026 | 0.96 | 0.059 | 0.99 | 65.00 | 0.98 |
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| Aerobic condition | ||||||||
| F | 0.731 | 0.98 | 1.047 | 0.95 | 1.323 | 0.94 | 14.01 | 0.99 |
| S | 0.405 | 0.98 | 0.597 | 0.98 | 0.798 | 0.95 | 15.93 | 0.99 |
| C | 0.373 | 0.99 | 0.574 | 0.99 | 0.738 | 0.96 | 16.19 | 0.99 |
Table 2 summarized the oxidation kinetics models of different samples. The acceptability limit of PV of fish oil was suggested to be 8 mmol kg−1 by Boran et al.,28 thus the shelf life of different samples at ambient temperature (20 °C) was calculated according to this level. It was found that under anaerobic condition, the shelf life of unencapsulated fish oil, the encapsulated fish oils in the single nanofibers and coaxial nanofibers were 207, 374 and 439 days, respectively. Obviously, the shelf life of fish oil encapsulated in the coaxial and single electrospun nanofibrous mat were separately improved approximately 110% and 80% compared with that of unencapsulated fish oil, indicating that electrospinning is an effective method to encapsulate fish oil. Furthermore, compared to single electrospinning, coaxial electrospinning is a more recommended option to slow down the oxidation process, for the shelf life of encapsulated fish oil in the coaxial nanofibers was 65 days longer than that of single nanofibers.
| Sample | Oxidation kinetics model |
|---|---|
| a F: unencapsulated fish oil, S: encapsulated fish oil in the single nanofibers, C: encapsulated fish oil in the coaxial nanofibers. | |
| Anaerobic condition | |
| F | k = 1.11 × 109 × exp(−63.28 × 103/RT) |
| S | k = 1.04 × 109 × exp(−64.65 × 103/RT) |
| C | k = 1.03 × 109 × exp(−65.00 × 103/RT) |
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|
| Aerobic condition | |
| F | k = 2.082 × 102 × exp(−14.01 × 103/RT) |
| S | k = 2.488 × 102 × exp(−15.92 × 103/RT) |
| C | k = 2.571 × 102 × exp(−16.19 × 103/RT) |
In SGF, the total amount of fish oil released from coaxial nanofibers was 53.9%. After addition of pepsin, the release amount clearly increased, and the corresponding value was 75.9%. Similarly, in SIF, the release study indicated that 45.1% of encapsulated fish oil was released in 300 min in the free enzyme solution, while 54.0% of encapsulated fish oil was released from coaxial nanofibers at the end of the experiment in the enzyme solution. As for single electrospun nanofibers, the release trend was similar to that of coaxial electrospun nanofibers in all simulated fluids, but the release amount of fish oil was slightly higher. These results showed that enzyme has significant effect (P > 0.05) on the release behavior.
In order to further understand the release kinetics and mechanism of encapsulated fish oil, the release kinetics of encapsulated fish oil in the nanofibers was investigated. The data were fitted to Korsmeyer–Peppas model as shown in eqn (4):
| Mt/M∞ = krtn | (4) |
| MDT = [n/(n + 1)]kr−1/n | (5) |
The parameter MDT has been used not only to describe dissolution and residence profiles, but also to facilitate the comparison of different profiles.29
The kinetics parameters of coaxial electrospun nanofibrous mat were calculated from eqn (4) and (5) and presented in Table 3. They all have a relatively high coefficient of determination (0.99 ≥ R2 ≥ 0.96), indicating that they were satisfactorily adjusted to the model. The release exponent n indicates the release mechanism of encapsulation system. It was found that all of n of coaxial electrospun nanofibers were between 0.59 and 0.70, suggesting that the release behavior of encapsulated fish oil from the core–shell structure nanofibers was generally controlled by a combination of diffusion and macromolecular chain relaxation. The same consequence was obtained for single electrospun nanofibers. As for the result of MDT, it was found that the MDT of single nanofibers was shorter than that of coaxial nanofibers in all simulated fluids, which was consistent with the result of release profile. Obviously, coaxial electrospinning slightly decreased the release amount of encapsulated fish oil compared with single electrospinning. This might be due to the larger diameter of coaxial nanofibers which resulted in smaller overall specific surface area, and thus influence the release behavior of encapsulated fish oil in the coaxial electro-spun nanofibrous mat.
| Simulated medium | Sample | n | kr (min−n) | R2 | Mean dissolution time (min) |
|---|---|---|---|---|---|
| a S: single electrospun nanofibers, C: coaxial electrospun nanofibers. | |||||
| SGF | S | 0.61 | 0.02 | 0.97 | 231.05 |
| C | 0.59 | 0.02 | 0.99 | 281.23 | |
| SGF with pepsin | S | 0.66 | 0.02 | 0.97 | 149.15 |
| C | 0.64 | 0.02 | 0.97 | 176.19 | |
| SIF | S | 0.69 | 0.01 | 0.98 | 323.23 |
| C | 0.64 | 0.01 | 0.97 | 520.40 | |
| SIF with trypsin | S | 0.70 | 0.01 | 0.97 | 296.34 |
| C | 0.67 | 0.01 | 0.96 | 387.64 | |
As shown in Fig. 9, in the absence of enzymes, after 2 h gastric stage, 37.3% and 34.8% fish oil was released from single and coaxial nanofibers, respectively. And at the end of the gastrointestinal stage, the amount of released fish oil was 74.8% and 66.6%, separately. Similar to the above-mentioned results in the separate SGF and SIF environment, enzymes remarkably increased the release amount of encapsulated fish oil in two nanofibrous mats. The cumulative release of fish oil from the single and coaxial nanofibers was respective 58.1 and 52.3% (in SGF 2 h), and 33.2 and 31.1% (in SIF 4 h) in the presence of enzymes. Although the coaxial electrospinning slightly reduced the release amount of encapsulated fish oil, the cumulative release amount of fish oil was almost up to 85% in the presence of enzymes, which demonstrated again that coaxial electrospinning is an effective strategy to encapsulate fish oil.
Footnote |
| † This authors have the same contribution and are co-first author. |
| This journal is © The Royal Society of Chemistry 2017 |