Open Access Article
Parvathalu. Kalakondaab,
Musab A. Aldhahria,
Mohamed Shaaban Abdel-wahaba,
Ali Tamayolcde,
K. Mollazadeh Moghaddamcd,
Fathia Ben Rachedb,
Arnab Painb,
Ali Khademhosseini
cdefg,
Adnan Memic*a and
Sahraoui Chaieb‡
*bh
aCenter of Nanotechnology, King Abdulaziz University, Jeddah, 21589, Saudi Arabia. E-mail: amemic@kau.edu.sa
bDivision of Biological and Environmental Sciences and Engineering, King Abdullah University of Science and Technology (KAUST), Thuwal, 23955-6900, Saudi Arabia. E-mail: schaib@lbl.gov; sahraoui.chaieb@gmail.com
cBiomaterials Innovation Research Center, Department of Medicine, Brigham and Women's Hospital, Harvard Medical School, Boston, MA 02139, USA
dHarvard-MIT Division of Health Sciences and Technology, Massachusetts Institute of Technology, Cambridge, MA 02139, USA
eWyss Institute for Biologically Inspired Engineering, Harvard University, Boston, MA 02115, USA
fDepartment of Physics, King Abdulaziz University, Jeddah 21569, Saudi Arabia
gCollege of Animal Bioscience and Technology, Department of Bioindustrial Technologies, Konkuk University, Hwayang-dong, Kwangjin-gu, Seoul, 143-701, Republic of Korea
hLawrence Berkeley National Laboratory, 1 Cyclotron Road, Mailstop 6R-2100, Berkeley, CA, 94720 USA
First published on 7th July 2017
Electrospun scaffolds of poly(glycerol sebacate)/poly(ε-caprolactone) (PGS/PCL) have been used for engineered tissues due to their desirable thermal and mechanical properties as well as their tunable degradability. In this paper, we fabricated micro-fibrous scaffolds from a composite of PGS/PCL using a standard electrospinning method and coated them with silver (Ag). The low temperature coating method prevented substrate melting and the Ag coating decreases the pore size and increases the diameter of fibers which resulted in enhanced thermal and mechanical properties. We further compared the mechanical properties of the composite fibrous scaffolds with different thicknesses of Ag coated scaffolds. The composite fibrous scaffold with a 275 nm Ag coating showed higher tensile modulus (E) and ultimate tensile strength (UTS) without any post-processing treatment. Lastly, potential controlled release of the Ag coating from the composite fibrous scaffolds could present interesting biomedical applications.
Previously, many natural polymers such as gelatin, collagen, alginate, and their composites have been proposed for biomedical applications including development of wound healing scaffolds. A composite of gelatin containing silver nanoparticles was proposed as an efficient wound dressing material with antimicrobial activity.8 It was found that this composite gel has an antibacterial effect on a wide range of pathogens such as S. typhimurium, L. monocytogenes, E. coli, S. aureus, and B. cereus. These pathogens were significantly inhibited in a dose-dependent manner where the Gram-negative pathogens were more inhibited than the Gram-positive. TiO2, ZnO, CuO, and MgO as well as carbon nanotubes were also used as additive compounds to wound dressing to inhibit bacterial activity but they were less efficient than silver nanoparticle- based composites.9,10
Such scaffolds, albeit having a high degree of biocompatibility, are often plagued by a low shear modulus. They cannot withstand any tension or shearing without spreading due to their shear-thinning property (gelatin)11 or low mechanical strength (collagen12 or alginate13). Synthetic polymers however often offer higher mechanical properties than natural hydrogels. Scaffolds of such polymers fabricated using electrospinning also possess morphological features similar to native extracellular matrix, which has made them excellent candidates for tissue engineering applications. Previously, poly(glycerol sebacate) (PGS) has been shown to be a promising polymer in the development of scaffold materials for soft tissue engineering applications due to its unique blend of mechanical and biological properties.14–16 The precursors of PGS (glycerol and sebacic acid) have also been approved by the FDA.16,17 PGS elastomeric polymer has attracted significant attention because of its easy synthesis, bio-degradability,18–20 biocompatibility,21 and has emerged as a promising material for tissue engineering application.14–17,22–26 Furthermore, recent studies have shown that PGS-based scaffolds have remarkable cellular responses in several biocompatibility tests.17,27
Previous reports have, however, shown that pure PGS polymer, especially at low molecular weights cannot be used in electrospinning process. The formation of PGS nanofibers could however be achieved by an addition of an electrospinnable polymer such as gelatin or poly(ε-caprolactone) (PCL).28–31 PCL is an FDA-approved, semi-crystalline biodegradable hydrophobic polymer that has exhibited a poor cell attachment due to its hydrophobicity.27–32 Since PGS and PCL possess different physical properties, their blend offers interesting novel characteristics.
Scaffolds used in wound healing applications should have antibacterial activity to inhibit bacterial colonization. Thus, the fabrication of a fibrous scaffold with antibacterial coatings and superior mechanical properties is of great importance. Previously, coatings of antibacterial materials such as metal nanoparticles,33,34 medicaments,35–37 antibiotics38 on the composite of fibrous scaffold have been shown to have the potential to minimize the risk of microbial infections but their burst release and safety concerns, due to their possible toxicity, have hindered their use.
In the present study, we fabricated PGS/PCL composite scaffolds by using the electro-spinning method. The composite fibrous scaffolds were stable without any post processing, such as thermal annealing39–41 etc. When the fibrous scaffolds were made by PGS/PCL blending we observed an improvement in the mechanical properties of scaffolds when compared to other combinations.17,42 Next, a thin layer of Ag with tunable thicknesses was coated on the fibers. The effects of Ag coating on the thermal, mechanical, compositional, and antibacterial activity of the fibrous scaffolds were measured. Ultimately, an optimal Ag coating layer enhanced significantly the mechanical, and viscoelastic properties as well as its thermal stability. It can also act as a desirable antibacterial agent for possible clinical applications.
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1 that was then coated with different thickness of silver (Ag) in a controlled manner by using a RF sputtering method (Fig. S1†). The electrospinning method is excellent to develop composite scaffolds and does not require any post-processing. In this study, we mainly focused on thermal and mechanical properties of Ag-coated composite scaffold of PGS/PCL.
To probe the chemical compositions of the composite scaffolds, we used FTIR analysis (Fig. 1). All of the functional bands of PGS are overlapped with PCL bands. There were two primary band detected at 1723 cm−1 stretching vibration of carboxyl (C
O) and 1167 cm−1 stretching vibration of an ether group (C–O) in the spectrum.24 There were other stretching bands observed such as symmetric C–H stretching at 2926 cm−1, C–O, and C–C stretching vibrations at 1295 cm−1. Stretching bands of methylene groups43 can be seen at 1360, 2930, 2860 cm−1 and the ester band C–O vibration at 1166, 1723, 930 and 1287 cm−1. This indicated the formation of composite nanofibers made up of both PGS and PCL polymers. Fig. S2† shows the various FTIR of the polymers and their blends as well as the blend sputtered with Ag.
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| Fig. 1 FTIR spectra of the fibrous scaffold of PGS/PCL compared to Ag coating scaffold. Individual polymers were as previously reported in literature.44 Fig. S2 in the ESI† shows the spectra of the individual polymers. | ||
The surface morphology of fibrous composite scaffolds with different Ag coatings is shown in Fig. 2A. The diameter and pore size distribution of pristine scaffold were measured using an SEM. The average diameter of electrospun fibers and pore size of the pristine scaffold, which were found to be approximately 400 nm and 600 nm respectively, were measured by statistical analysis of a normal distribution based on SEM images (Fig. 2Bi and ii).
The mechanical characterization was carried out on the fibrous scaffold with different Ag surface coatings. We varied the Ag coating from 50 ± 6 to 275 ± 6 nm (Fig. S1†). This process is easily reproducible by controlling the RF sputtering parameters such as deposition time, gas pressure and power intensity. The fibrous scaffold used for all mechanical measurements were rectangular in shape with an average thickness of 100–200 μm. We did not use dogbone-shaped samples because their width to length ratio are large and the stress is fairly uniform along these samples. Fig. 3A shows the linear region of the stress–strain curve for all scaffolds in the first 10–15% strain range. The mechanical properties of scaffolds particularly depend on several microstructure parameters such as the fiber diameter, the pore diameter, the outer metal coating, the ratio and spatial distribution of constituent fibers in the scaffold. The distribution of diameters and pore sizes for fibrous Ag-coated scaffolds is shown in Fig. 2B. The tensile modulus of uncoated PGS/PCL (1
:
1) scaffolds was found to be around 3.3 MPa. The mechanical properties of the Ag-coated scaffolds were increased several fold. The tensile modulus of the fibrous scaffold coated with a 275 nm Ag film increased by 250% (Fig. 3B). The ultimate tensile strength of fibrous scaffold increased monotonously as a function of Ag coating (Fig. 4A).
The ultimate tensile strength of the scaffold with 275 nm Ag film was approximately 1.8 (180%) times that of the pristine scaffold. Interestingly, the tensile strain (elongation) increased about 300% at 50 nm Ag-coated scaffold and then decreased to about 175% (lower than the pristine scaffold) for higher Ag coating (Fig. 4B). The higher Ag coating may lead to more brittle scaffold due to the stronger interfacial interaction between Ag and the scaffold fibers. The fibrous scaffold with 275 nm coating showed higher modulus (E), higher UTS, and higher stiffness compared to the pristine fibrous scaffold due to more tightly packed fibers' morphology and higher diameter with a low pore size (Fig. 2). It could also be speculated that the reduction in pore size leads to more friction between the fibers, which leads to higher tensile strength. The morphology of the fibrous scaffold after mechanical testing is shown in Fig. 5. The Ag coating is slightly detached after a mechanical stretching of around 200–300%. The pristine scaffold fibers showed twisting and stretching behaviour after the mechanical stretching whereas Ag-coated scaffold appeared to show less twisting and more stretching behaviour probably due to a strong Ag-fiber interaction where part of the strain was transferred to the coating (Fig. 5). Alternatively, the mechanical locking of the junctions by the Ag coating can potentially prevent easy slide of the fibers on each other.
The origin of mechanical enhancement of these fibrous scaffolds and Ag-coated scaffolds might also originate from an improved structure, which can be probed using thermal stability measurements using the differential scanning calorimetry (DSC) analysis and dynamic mechanical analysis (DMA). For the pristine scaffold, the DSC curve on heating showed a sharp melting peak45 at 58.16 °C (Fig. 6A). The melting temperature for 275 nm Ag-coated scaffolds was reduced to 56.55 °C. The change in enthalpy (absorbed heat as the area under the DSC peak) was found to be 19.5 J g−1. The endothermic transition temperature (Tm) is decreased by about 2 °C at 275 nm Ag coating on the fibrous scaffold (Fig. S3†), but the transition enthalpy remained constant at 19.5 ± 0.5 J g−1 within experimental errors (Fig. S3†). The intensity of the endothermic peak slightly increased for the Ag-coated fibrous scaffolds, which might be due to the heat transfer between the fibers and the silver coating.
We examined the melting transition temperature of fibrous and Ag coated scaffolds from the viscoelastic properties measured by DMA (Fig. 6B). The melting temperature of the pristine fibrous scaffolds decreased by almost 5 degrees, when Ag-coated. Similarly, the amplitude of the melting transition temperature also increased for Ag-coated composite scaffolds (Fig. 6A). Further, the storage modulus (E′) of Ag-coated composite fibrous scaffolds increased compared to the pristine scaffold (Fig. 6C) and this is probably due to the heat transfer between the fibers and the silver coating.
We also assessed the scaffolds' thermal stability using thermogravimetric analyses (TGA) shown in Fig. 7A. The mass-loss of fibers in Ag-coated fibrous scaffold is reduced when the thickness reaches 275 nm. Furthermore, it also showed that the degradation temperature of the composites shifted to a higher temperature with the Ag coating (Fig. 7A). The thermal stability improved by 100C for Ag-coated (275 nm) fibrous scaffold however. The sample coated with a 130 nm film of Ag behaved like the pristine samples probably because the Ag coating evaporated too fast. The pristine and the one coated with a 136 nm film of Ag decomposed the same way. A slow mass loss observed until 400 °C and then a sheer drop.
The release of Ag ions or nanoparticles are a potential candidate for wound related antibacterial activity.33,34 The concentration of Ag ions released from the scaffold also needed to be identified. To investigate the potential antibacterial activity by controlled release of Ag+ ions from fiber mats, we used total immersion method in DI water. We soaked Ag-coated scaffold mats in DI water (2 mL) for several days and measured Ag+ ions concentration by ICP-OES (Fig. 8). The release profile of silver ions followed similar trends for the different Ag-coated scaffolds (Fig. 8). The amount of silver released was about 5–10% even after 3 days. The slow and controlled release of Ag from the engineered scaffolds prevents any possible toxicity, while maintaining the antibacterial activity of the scaffolds. To address these potential biomedical applications, we tested the antibacterial effect of the Ag coatings on the PGS/PCL scaffold. We observed that the zone of inhibition against E. coli exists in all cases even with the minimal 50 nm Ag coating (Fig. 9A–D). In addition, as the coating level was increased so did the zone of inhibition (Fig. 9E). Thus, the engineered scaffolds hold a great promise in many clinical applications such as surgical meshes, wound dressings, and antibacterial sutures.
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1 molar ratio were placed at 120 °C under high vacuum to make pre-polymer. Then the PGS and PCL blends were dissolved with 1
:
1 in anhydrous chloroform
:
ethanol (9
:
1) solution with oral polymer concentration of 20% (w/v). To get a homogeneous mixture, the solutions were allowed to mix well overnight at room temperature prior to electrospinning process. Main paragraph text follows directly on here.
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1 in anhydrous chloroform
:
ethanol (9
:
1) mixture. An electrical field of 19.5 kV over a distance of 15 cm was applied. The flow rate of the prepolymer composite was set to 1.5 mL h−1 and a 27 G needle was used during electrospinning process. The electrospun sheet was then dried under the electrospinning system fan overnight at airflow of 12 m3 h−1 to remove any remaining solvent prior to further use.
Footnotes |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra25151j |
| ‡ Present Address: Materials and Structures Laboratory, Tokyo Institute of Technology, Yokohama 226-8503, Japan. |
| This journal is © The Royal Society of Chemistry 2017 |