Open Access Article
Kristian Blindheim
Lausund
*ab,
Veljko
Petrovic
ab and
Ola
Nilsen
*ab
aDepartment of Chemistry, University of Oslo, Postboks 1033, Blindern, 0315 OSLO, Norway. E-mail: ola.nilsen@kjemi.uio.no; k.b.lausund@kjemi.uio.no
bCentre for Materials Science and Nanotechnology, University of Oslo, Postboks 1033, Blindern, 0315 OSLO, Norway
First published on 27th November 2017
Thin films of metal–organic frameworks (MOFs) prepared using all-gas-phase techniques such as atomic/molecular layer deposition (ALD/MLD) are emerging due to their potential for enabling suitable applications. Their high and specific porosity enables their use as membranes for separations and as a basis for sensors in microelectronics, provided that films can be made. The properties of such MOF materials can be tuned by choosing linker molecules that are functionalized with a variety of chemical groups. However, thin films of these functionalised MOFs have so far been prepared through wet based chemistries, which are difficult to combine with microelectronics and high aspect ratio structures. We here report on the thin film deposition of amino-functionalised UiO-66 through an all-gas-phase ALD/MLD process. By using amino-functionalised linkers, modulation by acetic acid to control the stoichiometry of the deposited film was no longer required, as opposed to the case in which unmodified terephthalic acid was used as a linker. The growth and properties of the films were characterised using an in situ quartz crystal microbalance (QCM), spectroscopic ellipsometry (SE), grazing incidence X-ray diffraction (GIXRD), Fourier transform infrared spectroscopy (FTIR) and other techniques to obtain information on their growth dynamics and physical properties.
The properties of MOFs can be tuned to serve different needs by functionalising the linker molecule itself. Among the properties that are demonstrated to be tunable are selectivity to certain gas molecules,12,13 hydrophilicity,14 and catalytic properties.15 It is thus also of interest to investigate how the functionalisation of the linkers affects the growth of such materials. In this study we compare the growth of UiO-66 with amino-functionalised terephthalic acid (UiO-66-NH2) with our prior reports on the deposition of UiO-66 using terephthalic acid.1
The atomic layer deposition (ALD) technique, also known as molecular layer deposition (MLD)16–18 when larger molecules are included in the growth, such as here, enables the outmost control of the deposited material even when deposited on complex geometries. The film is made one atomic or molecular layer at a time through gas-to-surface reactions. The precursors are pulsed sequentially and separately into the reaction chamber where they react with and saturate the surfaces of the substrates. Inert gas purge steps separate the precursor pulses and avoid reactions in the gas phase. By repeating these steps for a given number of cycles, a thin film with the desired thickness is made. A more thorough description of the deposition technique is given in the reviews.19–21
By enabling the thin film deposition of functionalized MOFs through MLD, we can introduce the same tunability as noticed in traditionally synthesized MOFs for applications in which an all-gas-phase deposition technique is required, such as in microelectronics.
Another important factor that affects the applicability of MOF thin films is their stability. In the early days of MOF-research, the crystals were unstable when removed from the solution in which they were made. Numerous examples of stable MOF-compounds have now been demonstrated, and it is important to choose the appropriate one among these when designing for applications.22 Our choice has been the thermally and chemically stable UiO-66 type as the basis for further explorations.23
There are only few examples in the literature of MOF thin films with functional groups on the linkers, and no examples where the films are made by all-gas phase processes such as MLD. These films are typically made by liquid phase epitaxial growth (LPE) on self-assembled monolayers (SAMs) on gold substrates. One example is the work performed by Shekhah et al.24 who used LPE on a SAM functionalized gold surface to make a layer based MOF with the chemical formula [Cu2(NH2-bdc)2(dabco)] where NH2-bdc = 2-amino-1,4-benzene dicarboxylic acid (abbreviated in this work as 2-amino-1,4-BDC), and dabco = 1,4-diazabicyclo[2.2.2]octane. They also demonstrated the possibility of post-synthesis modification (PSM) by allowing the NH2 groups to react with larger chemical groups such as 1-ferrocenylmethylisocyanate. Another example of functionalized MOF thin films made by this technique is the work by Wang et al.25 where they made [Zn2(N3-bdc)2(dabco)] (N3-bdc = 2-azidoterephthalic acid) and demonstrated PSM by reactions with the azido group. An example of functionalized MOF films that are synthesized through a different approach is seen in the work by Yoo et al.26 in which a film of IRMOF-3 (amino-functionalized) is grown by solvothermal synthesis on a surface seeded by IRMOF-1 (non-functionalized) crystals.
Our present films are made using ZrCl4 and 2-amino-1,4-benzene dicarboxylic acid (2-amino-1,4-BDC, also known as 2-amino-terephthalic acid) and will be compared to our prior work on the deposition of UiO-66 using ZrCl4 and 1,4-benzene dicarboxylic acid (1,4-BDC, also known as terephthalic acid).1
The growth rate as a function of pulse and purge lengths was investigated by varying one parameter individually while keeping the others constant at 4-3-5-3, Fig. 2. This experiment was performed using two QCM detectors situated 5 cm apart along the flow direction in the deposition chamber, and the experiment was repeated two times for the investigation of the pulse lengths.
The reactions show a self-saturating behaviour with full saturation after 4 s for both precursors. It is possible to observe a delayed response in the QCM signal for the sensor situated in the back of the reaction chamber. This indicates that the surface reactions are fast and complete so that almost no precursor reaches the back of the reaction chamber until the front of the chamber is fully saturated.
The dependency of the deposition temperature on the growth rate was investigated using 100 cycles as the standard, Fig. 3. The growth rate decreases with increasing deposition temperature from 10 Å per cycle at 240 °C to 7.5 Å per cycle at 390 °C while the refractive index increases slightly in the same range. For comparison, the index of refraction of ZrO2 is 2.16.
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| Fig. 3 Varying the deposition temperature. The growth rate of the ALD/MLD system and the refractive index of the films as a function of the deposition temperature. | ||
Previously, we have shown that films deposited with 1,4-BDC (without amino-functionalization) in the same manner as above contained an excess of this linker molecule that would crystallize on the surface of the film when exposed to a relative humidity of 70–75% over 24 h. The origin of this excess amount of linker was the monodentate coordination of a selection of linkers with the Zr-atoms. A fully bidentate coordination could be achieved by adding a pulse of acetic acid in the deposition process. The acetic acid functioned as a modulator that released the monodentate 1,4-BDC leaving only the desired linkers with a bidentate coordination. However, when functionalized 2-amino-1,4-BDC is used, the steric hindrance from the amino group ensures that the linkers coordinate in the correct, bidentate manner without a need for further modulation, as illustrated in Fig. 4. This is also seen throughout our results, for instance, after exposure to humid air, we see no evidence of crystallisation of the excess linker from grazing incidence X-ray diffraction (GIXRD) analysis or the development of surface roughness, Fig. 5b. We also see from the QCM experiments that the acetic acid that is pulsed in addition to ZrCl4 and 2-amino-1,4-BDC does not lead to any overall change in the mass during exposure and purge, nor does it alter the mass ratio between ZrCl4 and 2-amino-1,4-BDC, Fig. 5a. Finally, the density of the films as determined by X-ray reflectivity (XRR) is unaffected by the added acetic acid pulse whereas the density increased when modulation was introduced in the system where regular 1,4-BDC was used.
All further samples were deposited without acetic acid modulation. The crystallization of the films was performed in the same manner as described in our previous work, by placing the coated substrates in a sealed autoclave along with approximately 0.1 ml of acetic acid and heating to 160 °C for 24 hours.
There is still a possibility that the moisture in ambient air can affect the crystallisation process. In order to better understand the importance of acetic acid compared to that of humid air in the crystallisation, we treated four samples deposited with 500 cycles at 265 °C in sealed autoclaves with and without acetic acid after exposing the samples to either dry or humid air. It is clear from the GIXRD diffractograms in Fig. 6 that crystallisation occurs only in the presence of acetic acid. The importance of the humidity in air is less clear as it is difficult to completely prevent exposure to humidity when acetic acid is also used. The effect of humidity is therefore not conclusive. The same test was done for four samples deposited with 500 cycles at 315 °C. This resulted in no crystallinity in any of the samples, indicating that a very high deposition temperature prevents crystallization into any MOF structure (ESI Fig. 2†). FTIR analysis (not shown) of these films shows significant changes in the peaks corresponding to the amino group in 2-amino-1,4-BDC. These changes may indicate partial decomposition or polymerisation of the linkers under these deposition conditions.
The crystallisation of the films resulted in numerous crystallites forming on the surface, as can be seen in the scanning electron microscope (SEM) images in Fig. 7. Some of these crystallites are hexagonally shaped, which does not cohere with the regular cubic crystal structure for UiO-66. We therefore assume that the present film rather crystallises in a layered type of UiO-66 similar to the one described by Cliffe et al.27 The hexagonal shape of the crystallites is even more pronounced in the SEM images in Fig. 8.
Fourier transform infrared (FTIR) spectroscopy was used to determine the coordination of the carboxylate group with the Zr atoms as well as to confirm that the amino group is present in the final product. The amount of splitting between the peaks corresponding to the symmetric and asymmetric stretch of the carboxylate group indicates the coordination to the metal atoms. A bidentate coordination has a splitting of 50–150 cm−1, which is seen for the amorphous samples that were autoclave treated without acetic acid. A bridging coordination gives a splitting of 130–200 cm−1. This is seen for the crystalline samples that were autoclave treated with acetic acid. A monodentate coordination would give a larger splitting than 200 cm−1. This is not seen in any of the autoclave treated samples (Fig. 9a) or in the as-deposited samples with or without acetic acid modulation (Fig. 9b), again, indicating that the steric hindrance from the amino group prevents an excess amount of 2-amino-1,4-BDC to form a monodentate coordination with Zr.
In all of these spectra we see a peak at approximately 1260 cm−1 corresponding to the C–N stretch of the amino group, and a set of twin peaks between 3350 and 3500 cm−1 corresponding to the N–H stretches of the amino group. In the crystalline films that have been autoclave treated with acetic acid the peaks corresponding to the N–H-stretch are partly concealed by a broad water-peak, indicating that a lot of water is adsorbed in the pores of these films. Fig. 9c shows a cut-out of the N–H stretch.
In order to determine the porous nature of the films, a porosity test was performed in the same manner as in our prior work for UiO-66,1Fig. 10. This was performed by measuring the water uptake during a water pulse in the ALD-reactor at room temperature on two coated QCM crystals where one film was crystallized and the other was left amorphous. The pulse lengths that were used were first 5 seconds and then 2 minutes of exposure, followed by long purge steps where most (but not all) of the water was removed. After the five-second pulse, the film was not fully saturated with water unlike the un-functionalized UiO-66 film. The remaining water after the first pulse and purge was removed by heating to 150 °C for approximately 2 hours followed by a 24-hour-long temperature stabilization, leaving the water content slightly lower than the initial value, indicating that there was a small amount of water in the structure before the five-second pulse. The full experiment is shown in ESI Fig. 3.† This indicates that water adsorbs more strongly to these films than to the regular UiO-66 films without amino-functionalization. We also see that it takes a longer time for these films to be fully saturated with water than that for the films with non-functionalized 1,4-BDC. This could be due to a combination of increased adsorption to the amino group and reduction in the pore size where the amino–water complex slows down the diffusion of subsequent water molecules entering the film. Both the amorphous and the crystalline films are porous and have a much larger water uptake than the uncoated crystals (inset in Fig. 10), and the crystallisation process almost doubles the porosity.
The amino-functionalization of the linker alters some of the properties of the film. The hydrophilicity is increased as compared to that of un-functionalised UiO-66 films, as measured by its contact angle towards water, Fig. 11. Both of the films are in the amorphous as-deposited state.
The growth rate decreases with increasing deposition temperatures indicating that the precursors desorb from the surface at higher temperatures, or cause disordered growth due to increased entropy. In addition to this, it is probable that the organic precursor decomposes and/or polymerizes at high temperatures, which prevents the crystallization of films deposited at a very high temperature.
A comparison of the QCM results of Fig. 1 and 5a shows that the mass responses for the ZrCl4 and 2-amino-1,4-BDC are virtually unaffected by the acetic acid pulse, with respect to both relative responses (Δm(ZrCl4 pulse)
:
Δm(2-amino-1,4-BDC) = 0.85) and their absolute values in ng cm−2.
As with the growth of the unmodified UiO-66 material, it is possible to postulate two overall reaction mechanisms, leading to a Zr
:
2-amino-1,4-BDC stoichiometry of 1
:
2 or 1
:
1, where the latter is expected for the UiO-66 structure type.
1
:
2 stoichiometry:
ZrCl4 pulse:
| |–(OH)x + ZrCl4(g) = |–(O)xZrCl(4−x) + xHCl |
2-Amino-1,4-BDC pulse:
:
Δm(2-amino-1,4-BDC) = 0.85. This is somewhat lower than that practically possible, since it assumes that 25% of the ZrCl4 molecules are physisorbed rather than chemisorbed so that HCl is not lost from the surface.
1
:
1 stoichiometry:
ZrCl4 pulse:
| |–(OH)x + ZrCl4(g) = |–(O)xZrCl(4−x) + xHCl |
2-Amino-1,4-BDC pulse:
:
Δm(2-amino-1,4-BDC) = 0.85. This is within the expected range of x = 1–3 for reactions with ZrCl4 as a precursor, and indicate that ZrCl4 is highly reactive during the growth.
In our previous work,1 an acetic acid modulation was required in order to achieve the correct stoichiometry between the metal atoms (Zr) and the organic linkers (1,4-BDC). This is not necessary when 2-amino-1,4-BDC is used as the linker, as can be seen from several of our results. First, there is no excess of the linker molecules crystallizing on the surface of films that have been exposed to moisture, causing the GIXRD diffractograms for films deposited with and without acetic acid modulation to be more or less identical (Fig. 5b and c). The QCM results also show that the overall reaction scheme is virtually unaffected by acetic acid. This also applies to the density as measured by XRR and FTIR analyses. From the FTIR analysis there is also no sign of monodentate coordination of the carboxylate group with the Zr atoms, which is the coordination mode of the excess linkers in our previous work mentioned above.
One possible explanation for modulation not being required for the amino-functionalized linker is that the steric hindrance of the amino group in a bidentate linker prevents its neighbours to coordinate in an angled monodentate manner, causing all linkers to form a bidentate coordination (Fig. 4).
From the GIXRD diffractograms in Fig. 5b and c (and the FTIR spectra in Fig. 9b) it is clear that the as-deposited films are amorphous both with and without acetic acid modulation. The films can, however, be crystallised through heating in a sealed autoclave with a small amount of acetic acid as seen from the GIXRD diffractograms in Fig. 6 (and the FTIR spectra in Fig. 9a).
In summary, we were able to prepare a crystalline, amino-functionalized MOF thin film through MLD. This amino-functionalization alters the properties of the film such as the heat of adsorption of water in the pores and can make it suitable for different applications than the un-functionalized MOF. The fact that thin films of this functionalized MOF can be made through ALD may enable it to be used in microelectronics such as sensors where normal solvothermal synthesis cannot be used due to the stiction of small components. The amino group also facilitates a more simple deposition process in that the acetic acid modulation is no longer required.
Footnote |
| † Electronic supplementary information (ESI) available: Some additional results including TG data for the organic precursor (2-amino-1,4-BDC), GIXRD diffractograms for post-treated films that were deposited at 315 °C and a graph showing the full porosity test. See DOI: 10.1039/c7dt03518g |
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