Hui
Li
a,
Fan
Yue
a,
Chao
Yang
a,
Peng
Xue
a,
Nannan
Li
a,
Yi
Zhang
b and
Jide
Wang
*a
aKey Laboratory of Oil and Gas Fine Chemicals, Ministry of Education & Xinjiang Uygur Autonomous Region, College of Chemistry and Chemical Engineering of Xinjiang University, Urumqi, 830046, China. E-mail: awangjd@sina.cn
bKey Laboratory of Resources Chemistry of Nonferrous Metals (Ministry of Education), College of Chemistry and Chemical Engineering, Central South University, Changsha, 410083, China
First published on 21st November 2016
We present here the structural evolution of a Prussian blue analogue CuII3[CoIII(CN)6]2 (Cu–Co PBA) controlled by sodium citrate as a function of time at room temperature. We identified the different stages of Cu–Co PBA formation and elucidated its transformation kinetics. Moreover, 3D hybrid composites of nitrogen-doped porous carbon cubes, with cobalt and copper nanoparticles embedded within the well-graphitized shells, were rationally fabricated using Cu–Co PBA as the single precursor. The resulting Cu/Co@NPCC catalysts showed superior catalytic activity in the reduction of 4-nitrophenol to 4-aminophenol. Metallic cobalt and copper cores were leached out by FeCl3 and HCl treatment to determine the catalytically active sites. Results showed that the nitrogen-doped porous carbon still exhibited excellent catalytic performance after the metallic cores were removed. Based on the experimental results, we speculate that the unique structure of metal residues encapsulated inside the graphitic carbon layers may have higher catalytic activity than the metal particles themselves.
Recently, non-noble metallic nanoparticle catalysts (such as Cu, Co, and Ni) have attracted widespread attention because they are much more economical than palladium and gold nanoparticles.27,38,39 Some recent reports have demonstrated that encapsulating non-noble metallic nanoparticles in graphene layers or carbon nanotubes is a promising method of fabricating functional materials.40–42 Bao's group proposed that the interaction between the metallic core and nitrogen-doped ultrathin graphitic shells could change the local work function of the shell, thereby providing it with surprisingly high chemical activities.43 Meanwhile, Li and co-workers demonstrated that metallic cores encapsulated in multilayered graphene shells might not be directly involved in catalytic reactions, but M–N–C moieties.44 Although many convincing works have been accomplished, identifying the nature of the catalytically active sites is still an existing fundamental challenge.
In MOFs, the highly ordered metal ions are regularly isolated by organic ligands, which would emerge as metallic cores coated with graphitic shells just during thermolysis. After Xu's group45 firstly employed MOF-5 as a template and precursor with furfuryl alcohol (FA) as an additional carbon source to prepare porous carbons, it has been shown that the direct carbonization of a MOF precursor without an additional carbon source is another way to prepare highly porous carbon and carbon–metal hybrids.46,47 This strategy is fascinating because carbons or metal nanoparticles with extremely porous structures can be obtained directly from MOFs without extra templates.
Aside from being devoted to the synthesis of new MOF structures and the exploration of new properties, researchers have started to give increasing attention to the control of crystal size and morphology.22,48,49 In particular, the size control of MOF crystals into the nanoscale or mesoscale regime is certainly necessary. In order to prepare the MOFs with large specific surface area, controlling the smallest possible single individual is obligatory, but, unfortunately, very small particles exhibit extremely high agglomeration tendencies. Monodisperse crystals with distinct polyhedral morphologies have been prepared from various families of MOF materials. However, compared to the huge number of reported MOFs, they are still very limited for controlling the growth of crystals nanometers to micrometers in size.
In this work, we developed a facile method to control the growth and crystallization process of a Prussian blue analogue CuII3[CoIII(CN)6]2 (Cu–Co PBA) by tuning the addition of sodium citrate. To the best of our knowledge, this is one of the rarest works reporting the control of growth and structural evolution of MOFs,50 although there have been many papers reporting that sodium citrate controls the growth of metals and metal oxides.51–54 More importantly, such a method would provide a much more feasible solution in bulkier MOF substrates when they are unable to reach a uniform size in the nanoscale or mesoscale regime. In addition, Co and Cu metal nanoparticles embedded in 3D nitrogen-doped porous carbon cube hybrids (Cu/Co@NPCC) were obtained through direct annealing of pre-synthesized Cu–Co PBA nanocubes. In the resulting structure, Co and Cu nanoparticles are embedded in the graphene shells. The as-prepared Cu/Co@NPCC complexes exhibit excellent catalytic activity toward the reduction of 4-nitrophenol (4-NP) to 4-aminophenol (4-AP) in the presence of NaBH4. After removing the metallic cores with FeCl3 and HCl treatment (Cu/Co–NPCC), no obvious deterioration, or even promotion present in certain circumstances, was observed for the catalytic activity. We therefore propose that the main catalytic activity of Cu/Co@NPCC comes from the unique structure of metal residues encased inside the graphitic layers.
Cu/Co–NPCC-600 and Cu/Co–NPCC-700 were prepared by leaching out the metallic copper and cobalt cores of Cu/Co@PCC-600 and Cu/Co@PCC-700 using FeCl3 and HCl, respectively.
Fig. 1 SEM images of Cu–Co PBA as a function of synthesis time: (a) 10 min; (b) 1 h; (c) 6 h; (d) 12 h; (e) 24 h. |
Control experiments were performed to understand the formation mechanism of Cu–Co PBA cubes. Without adding or reducing the dosage of sodium citrate, the reaction was completed very rapidly, with only irregular nanoparticles obtained (Fig. S2†). Obviously, sodium citrate is the crucial factor driving the 2D layers to grow along the six surfaces of the crystals and generate Cu–Co PBA cubes. The UV-vis spectra indicate that, after the addition of sodium citrate, the intensity of the maximum absorption peak of the Cu(NO3)2 solution significantly increased and the position was shifted (Fig. S3†). This absorbance variation was caused by the coordination between citrate ions and Cu2+ ions.55 In addition, this chelation effectively inhibited the rapid coordination reaction between Cu2+ and [Co(CN)6]3−, resulting in the deceleration of the crystallization process of the Cu–Co PBA cubes.
The growth mechanism is shown in Fig. 2. In the initial stages of the reaction, the Cu–Co PBA grew mainly along the longitudinal direction layer by layer. Following a lengthy process, lateral growth dominated the growth process until crystal growth stopped. In general, rapid crystallization develops small, irregularly shaped nanoparticles, while slow crystallization develops nanoparticles with a well-defined morphology. In our case, Cu–Co PBA showed a cube-shaped morphology. The structure of Cu–Co PBA as a function of time was evaluated by XRD, while all diffraction peaks corresponded to pure Cu–Co PBA and matched well with the simulation results (Fig. 3).
Fig. 3 XRD patterns illustrating the structural evolution of Cu–Co PBA as a function of synthesis time. |
Subsequent carbonizations were applied to produce carbon-coated bimetal nanoparticles at 600 °C, 700 °C and 800 °C. Our experimental results confirmed that after carbonization, the obtained carbons inherited the original morphology of the Cu–Co PBA crystals, with the surfaces of the cubes slightly distorted (Fig. 4). Furthermore, during the carbonization process, copper and cobalt ions were reduced to form metallic copper and cobalt nanoparticles (Fig. 5), which subsequently acted as catalysts to promote the in situ growth of carbon nanotubes on the surface of the carbon cube.56 The TEM images reveal strong contrasting differences between the darker marginal region and the brighter central region, further suggesting the porous structure of Cu/Co@NPCC (Fig. 4b, d and f). The pores in the Cu/Co@NPCC structures were caused by the carbonization of the cyano group and the original channel of Cu–Co PBA. When the temperature was increased to 800 °C, the obtained Cu/Co@NPCC-800 product still retained its cubic shape, while the metal nanoparticles embedded in the carbon apparently agglomerated when compared to Cu/Co@NPCC-600 and Cu/Co@NPCC-700.
Fig. 4 SEM images of (a) Cu/Co@NPCC-600, (c) Cu/Co@NPCC-700, and (e) Cu/Co@NPCC-800; TEM images of (b) Cu/Co@NPCC-600, (d) Cu/Co@NPCC-700, and (f) Cu/Co@NPCC-800. |
Fig. 5 XRD patterns of metallic cobalt and copper encapsulated in nitrogen-doped porous carbon cubes obtained at different calcination temperatures. |
The specific surface area and pore size distribution of Cu/Co@NPCC-600, Cu/Co@NPCC-700, and Cu/Co@NPCC-800 were analyzed using N2 adsorption and desorption isotherms, respectively (Fig. 6). All three samples displayed typical type IV adsorption isotherms with an H3-type hysteresis loop. This indicated the presence of a mesoporous structure which was inherited from Cu–Co PBA and the decomposition of the samples during heat treatment. Cu/Co@NPCC-600 and Cu/Co@NPCC-700 had high BET-specific surface areas of approximately 45.7 m2 g−1 and 42.3 m2 g−1, respectively. The specific surface area decreased to 22.6 m2 g−1, when the thermal treatment temperature increased to 800 °C. The pore size distribution (calculated via the BJH method) shows that both Cu/Co@NPCC-600 and Cu/Co@NPCC-700 were porous in a narrow distribution range that centered at approximately 3.7 nm and had a relatively wide distribution of less than 20 nm (Fig. 6b). This is beneficial for improving the throughput rate of the reactants.
Fig. 6 N2 adsorption–desorption isotherms (a) and the corresponding pore size distributions (b) of Cu/Co@NPCC-600, Cu/Co@NPCC-700, and Cu/Co@NPCC-800. |
To evaluate the catalytic activity of Cu/Co@NPCC-600, reduction of 4-NP to 4-AP by NaBH4 in solution was selected as the model reaction. The reaction process, as well as the reaction time, was monitored by UV-vis spectroscopy (Fig. 7a). The absorption peak of the 4-NP aqueous solution was located at 317 nm while this characteristic peak red-shifted to 400 nm after NaBH4 was added because of the formation of 4-nitrophenolate ions.57 Furthermore, the characteristic peak of the 4-NP ion at 400 nm decreased in in tensity rapidly and almost disappeared after 1 min along with the appearance of a new peak at 300 nm, corresponding to the formation of 4-AP. Without catalysts, the maximum absorption peak remained unchanged, indicating that NaBH4 alone cannot initiate the conversion reaction even with a large excess in amount (Fig. 7b). When Cu/Co@NPCC-600 was dispersed in the solution of 4-NP and NaBH4, a linear relationship was found between ln(Ct/C0) (Ct and C0 are 4-NP concentrations at time t and 0, respectively) and reaction time, which matches well with first-order reaction kinetics, where ln(Ct/C0) = −kt (k: apparent first-order rate constant [s−1]). The corresponding kinetic rate constant k was estimated to be 0.029, 0.050, and 0.086 s−1 when the added catalyst volume was increased from 30 μl (0.01 mg ml−1), to 60 μl (0.02 mg ml−1), and then to 90 μl (0.03 mg ml−1), respectively. The Cu/Co@NPCC-600 in our experiments exhibits superior catalytic activity, even better than those of some noble metal nanoparticles for the catalytic reduction of 4-NP.58–60 Cu/Co@NPCC-700 and Cu/Co@NPCC-800 had lower catalytic activity than Cu/Co@NPCC-600 (Fig. 7c), with their corresponding kinetic rate constant k estimated to be 0.012 s−1 and 0.005 s−1, respectively, when the catalyst dosage was 0.02 mg ml−1. Although Cu/Co@NPCC-600 showed superior catalytic activity in the reduction of 4-NP to 4-AP, the catalytically active sites are still a mystery, and further research is very necessary.
To understand the superior catalytic activity of Cu/Co@NPCC-600 in the reduction of 4-NP to 4-AP, further research was performed to reveal the catalytically active sites of this complex. Moreover, the multi-layered graphitic carbon should be taken as part of the porous carbon cube. The high-resolution TEM images of Cu/Co@NPCC-600 show that most of the metallic cores were less than 20 nm in size (Fig. 8a–c and S6†). Furthermore, the shells completely coated the metallic cores with an interlayer distance of about 0.34 nm, indicating the existence of a graphene layer.61 On the outside, it is sheathed by dozens of layers (Fig. 8c and e).
Fig. 8 (a–c) HR-TEM images of Cu/Co@NPCC-600, (d and e) TEM images of Cu/Co–NPCC-600, and (f) XRD pattern of Cu/Co–NPCC-600. |
The copper and cobalt cores can be leached out (denoted as Cu/Co–NPCC-600) by FeCl3 and HCl treatment (2Fe3+ + M → M2+ + 2Fe2+, M = Cu and Co). The TEM images revealed that Cu/Co–NPCC-600 retains its previous morphology, leaving a large number of hollow graphene shells (Fig. 8d and e). Moreover, even after several cycles of FeCl3 oxidation and concentrated HCl treatment, respectively, metal residues were still cannot been completely removed (Table S1†). The XRD pattern revealed that the Cu peaks vanished and the Co peaks diminished, while the (002) diffraction peak of graphene gained relative intensity. The Cu peaks disappeared because most of the metal Cu was leached out. The results of the characterization were in good agreement with each other. After leaching out the copper and cobalt cores, a notable enhancement of the specific surface areas from 45.7 m2 g−1 to around 201 m2 g−1 was observed (Fig. S7†). The Cu/Co–NPCC-600 complexes with pore sizes of less than 20 nm were mainly distributed in the area, which is consistent with the metal core of Cu/Co@NPCC-600.
X-ray photoemission spectroscopy (XPS) was carried out to further probe the chemical environment and bonding configuration of Cu/Co@NPCC-600 and Cu/Co–NPCC-600 (Fig. 9). The XPS data further confirmed the formation of C, N, Co, and Cu composites. In addition, the C 1s spectra were fitted to five individual peaks centered at 284.6, 285.0, 286.6, 288.4, and 289.1 eV, corresponding to the C–C/CC, C–N, C–O, CO, and OC–O bonds, respectively.62 The existence of the C–N bond further confirmed the nitrogen doping in the carbon cubes. The N 1s spectrum can be deconvoluted into four peaks: pyridinic N (398.6 eV), pyrrolic N (399.5 and 400.7 eV), and quaternary N (402.4 eV).15 After Fe3+ and acid treatment, the nitrogen concentration increased to 5.63% (Cu/Co@NPCC-600, 3.83%). The two strong peaks at 778.5 and 793.2 eV were assigned to Co 2p3/2 and Co 2p1/2 of metallic Co.38 Major contributions from Cu 2p3/2 at 932.7 eV and Cu 2p1/2 at 952.6 eV confirmed the presence of zero valent copper.63 Since XPS is a surface-sensitive technique, the appearance of Co(II) and Cu(II) species in the Co 2p and Cu 2p spectra is understandable.
Fig. 9 XPS characterization of Cu/Co@NPCC-600 and Cu/Co–NPCC-600. (a) C 1s XPS spectra, (b) N 1s XPS spectra, (c) Co 2p XPS spectra, and (d) Cu 2p XPS spectra. |
Similar methods were used to evaluate the catalytic activity of Cu/Co–NPCC-600 and Cu/Co–NPCC-700 (Fig. 10). The continued superior catalytic activity of Cu/Co–NPCC-600 and Cu/Co–NPCC-700 was a big surprise. The corresponding kinetic rate constant k was estimated to be 0.036 s−1 and 0.024 s−1. To prove that the process is a catalytic reaction rather than simple adsorption for 4-NP, UV-vis was conducted to monitor the peak change of the 4-NP solution in the absence of NaBH4 (Fig. S4†). LC-MS was used to characterize the product, which was further proven to be the target product (Fig. S5†). Although the reaction rate driven by Cu/Co–NPCC-600 was slightly lower than that of Cu/Co@NPCC-600, it was still much higher than those of both Cu/Co@NPCC-700 (k = 0.012 s−1) and Cu/Co@NPCC-800 (k = 0.005 s−1), which were embedded with large metallic cores. It is easily deduced that the catalytic rate of the reaction is very much dependent on the amount of catalyst, as derived from Fig. 7b. If the metallic Cu and Co cores were the main active sites of Cu/Co@NPCC, the reaction rate would dramatically decrease or even cease after leaching out the metallic cores.
According to our proposal, the main active sites of the Cu/Co@NPCC complexes may not be the metal cores embedded in the graphitic carbon shells. Some Cu and Co atoms may diffuse into the carbon shells and bind with nitrogen atoms, resulting in Co(Cu)–N–C. This may be one of the reasons why Cu/Co–NPCC-600 and Cu/Co–NPCC-700 still have excellent catalytic activity. The theory on the existence of M–N–C moieties as the catalytically active sites has also been widely accepted, especially when metal and nitrogen precursors are pyrolyzed together with carbon under high temperature.44,64 However, in our case, the N atom content in Cu/Co–NPCC-700 was just very limited; the reason why the catalytic activity of Cu/Co–NPCC-700 did not deteriorate, but rather increased, when compared to Cu/Co@NPCC-700, is difficult to explain using this theory. Based on the results, we conclude that Co(Cu)–N–C was not the only catalytically active site in Cu/Co–NPCC-600 and Cu/Co–NPCC-700. XRD, XPS, and EDS results confirm the existence of metallic residues in both Cu/Co–NPCC-600 and Cu/Co–NPCC-700. This is because of the metal residues encased inside the graphitic carbon layers, which could not be removed by Fe3+ and acid. These metal residues are different from the metal cores which are coated by graphitic carbon layers in the original porous carbon cubes. In light of the aforementioned facts, the metal residues encased inside the carbon layers may have higher catalytic activity. Their catalytic activity may be derived from the electron transfer from the metal layer to the graphite layer leading to a decrease in the local work function on the carbon surface (confinement effect).42,43 Meanwhile, despite having almost the same type of encased carbon, and almost the same surface area and pore size distribution, Cu/Co–NPCC-600 (Cu/Co@NPCC-600) exhibits better catalytic activity compared to Cu/Co–NPCC-700 (Cu/Co@NPCC-700) (Fig. 6 and S7†). The reason may be because Cu/Co–NPCC-600 and Cu/Co@NPCC-600 have relatively abundant nitrogen atoms in the porous carbon cubes. Hence, improving the catalytic activity in the presence of N–C might be beneficial. Nitrogen atoms are inherently better than carbon atoms in interacting with reactants due to the presence of lone-pair electrons. Moreover, the relatively higher electronegativity of nitrogen atoms gives a higher positive charge density on their adjacent carbon atoms.65,66
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ce01995a |
This journal is © The Royal Society of Chemistry 2017 |