Guoqing Tonga,
Zihang Songb,
Chengdong Lia,
Yaolong Zhaob,
Linwei Yu*a,
Jun Xua,
Yang Jiang*b,
Yun Shengc,
Yi Shia and
Kunji Chena
aNational Laboratory of Solid State Microstructures, School of Electronics Science and Engineering, Collaborative Innovation Centre of Advanced Microstructures, Nanjing University, Nanjing 210093, China. E-mail: yulinwei@nju.edu.cn
bSchool of Materials Science and Engineering, Hefei University of Technology, Hefei 230009, P. R. China. E-mail: apjiang@hfut.edu.cn
cState Key Lab of Photovoltaic Science and Technology, Trina Solar, Changzhou 213031, P. R. China
First published on 3rd April 2017
Hybrid perovskite solar cells (PSCs) are promising candidates in exploring high performance flexible photovoltaics, where a low-temperature-processed metal oxide electron transfer layer (ETL) is highly preferable. In this work, we demonstrate perovskite solar cells based on inorganic cadmium-sulfide (CdS) as the electron transfer layer, fabricated using low-temperature chemical bath deposition (CBD) at <85 °C. We show that natural Cd-doping has been achieved in the perovskite fabricated via a physical–chemical vapor deposition (P-CVD), which under properly controlled reaction and post-growth annealing leads to a high power conversion efficiency of 14.68% for the CdS-PSCs on glass substrate. Then, flexible perovskite solar cells with CdS as the ETL are fabricated for the first time and demonstrate a high PCE of 9.9%. These results highlight the exciting potential of a low-temperature-processed and readily scalable CdS-based PSC structure in the development of high performance flexible solar cells.
So far, the perovskite photo-electronic devices usually employed oxides and organic semiconductor materials as electron transfer layer (ETL),7,27,29–32 such as TiO2, ZnO, SnO2, ZrO2, PCBM, C60, which have demonstrated excellent performance. However, the typical electron transfer layer of mesoporous TiO2 layer requires a high annealing temperature (>450 °C), which hinders their application in large scale flexible devices. On the other hand, the stability of perovskite film deposited above ZnO as ETL layer has been a challenging issue to address.9,33 Meanwhile, the high cost of high-purity organic semiconductor electron transfer materials also make them unaffordable to large scale industrial photovoltaic application.34 Very recently, Ke and Wang employed the SnO2 and CeOx as ETL in PSCs via solution-processed with a PCE of 17.21%, 14.3%, respectively,35,36 however, the processing temperature are near to ∼150 °C, which will limit the application in flexible substrates. WOx and In2O3 are also applied in the PSCs for electrons transportation at a low synthesis temperature with a low PCE of 8.99% and 13.01%, respectively.37,38 Therefore, seeking an alternative electron transfer layer materials, which are stable, low cost and prepared in a low-temperature process, remains still as a challenge for developing high performance flexible perovskite solar cells. To this end, cadmium sulfide (CdS), which has been widely used in established CdTe39,40 and CIGS41,42 solar cells, as it can be deposited in a low cost process with excellent stability and high mobility without any ionic additives. Notably, CdS film can be deposited via chemical bath deposition (CBD) at lower temperature without the need of any annealing or sintering process, making it ideal for flexible photovoltaics. In this method the CdS film was synthesized as the ETL in PSCs via chemical bath deposition process and obtained a high power conversion of 11.2% upon FTO glass substrates.43 Recently, the beneficial effect of Cd-doping into perovskite thin film has been verified in PSC with CdS as hole blocking layer, which also helps to achieve a high conversion efficiency of 15.1%.44 However, the advantageous CdS-based PSCs have not yet been explored for flexible solar cells, despite their low temperature, low-cost and convenient processes are all highly desirable features for developing high performance and scalable flexible applications.
In this work, high quality CdS thin film is prepared via a low-temperature CBD process (<85 °C) and serves as electron transfer layer in perovskite solar cells, via a two steps physical–chemical evaporation deposition (P-CVD) fabrication. Interestingly, the deposition of perovskite during the P-CVD procedure also promotes the Cd-doping into the perovskite film, enabling a new control dimension to engineer its conduction band edge to lower energies. In addition, this P-CVD fabrication procedure avoid the remnant solvent in perovskite thin film and thus minimize the metastable phase in the final device, which help to suppress decomposition and improve the overall device stability. In this way, we have successfully demonstrated a high power conversion of ∼14.68% with CdS as ETL layer on solid glass substrate, while this low temperature fabrication is further explored to demonstrate a flexible CdS-based perovskite solar cell on PET substrate, for the first time, with an impressive high PCE of 9.93% under AM 1.5 irradiation.
Furthermore, the morphologies of CdS, PbI2 and perovskite films are investigated after annealing. As shown in Fig. 2a, the CdS film is rather uniform and compact upon the FTO substrate without any discernible pinholes. This is beneficial for the subsequent PbI2 and perovskite film deposition, and will help to promote electrons transport. Importantly, the full and compact coverage by the CdS layer can effectively block the recombination of the electrons and holes at the interface of the FTO/perovskite and reduce the leakage. Fig. 2b and S1† show the morphologies of nano-crystalline PbI2 with grain sizes of 200–300 nm, which can facilitate the MAI vapour to immerse into the film and promote a full conversion of the PbI2 layer into perovskite. After reaction and annealing at 100 °C, the SEM image of the perovskite film with large grains on the substrates are shown in Fig. S2.† The morphology change during the reaction process could be assigned to the expansion and re-construction of the hexagonal PbI2 structure into the orthorhombic perovskite structure.17,45,46 What's more, a typical cross-section SEM image (Fig. 2e) exhibits a uniform and full coverage of the perovskite film, with an average thickness of ∼350 ± 50 nm, upon the FTO/CdS substrates. To investigate the morphology of perovskite thin film, the surface topography of the perovskite film is characterized by using atomic force microscope (AFM). Fig. S3 and S4† present the AFM images of the CdS and perovskite film over an area of 2 μm × 2 μm and 5 μm × 5 μm, respectively. We find that the CBD-processed CdS film is rather uniform and smooth with a roughness of ∼10.5 nm without post annealing, and the perovskite film also an exhibits excellent thin film uniformity with a lower roughness of ∼20 nm, which is an important guarantee to prevent the formation of electric leakage path in PSCs, a prerequisite for high efficient solar cells.
Fig. 3a and b show the device structure and the band gap profile/levels of the CdS based PSCs. In this configuration, CdS features a broad-band gap ∼2.4 eV and a conduction band edge lying 0.3 eV lower than that of perovskite, which can rapidly extract electrons to the cathode and effectively block the holes injection at the CdS/perovskite interface. Then, we proceed to fabricate CdS-based perovskite solar cell devices with a configuration of FTO/CdS/perovskite/Spiro-OMeTAD/Ag. Fig. 3d shows the photocurrent density–voltage (J–V) curves of the CdS-based PSCs, with 5 different CdS layer thicknesses from 30 nm to 120 nm, while their photovoltaic parameters are summarized in Table 1. When the CdS is too thin of only 30 nm, the PSC shows a poor contact and low fill factor (FF), and the increasing of the CdS thickness to 50 nm helps to improve the overall performance with a higher FF factor to 0.65. However, further increasing of the thickness of CdS film leads to a significantly drop in Jsc from 20.67 mA cm−2 to 17.06 mA cm−2 and lower Voc and FF. The performance deterioration can be attributed to the increasing absorption loses and higher series resistance (Rs) in the thickening ETL CdS layer. This can also be inferred from the transmission spectra of the CdS layers presented in Fig. 3c, where for the incident wavelengths from 300 nm to 520 nm, a thicker CdS film causes a stronger absorption that will reduce the effective light harvesting in the active perovskite layer. Therefore, as a trade-off, an optimum CdS film thickness is found to be ∼50 nm (corresponding to 6 min deposition), which exhibits a high PCE of 13.3% with Voc = 0.99 V, Jsc = 20.65 mA cm−2, and FF = 0.65, respectively.
Time (min) | Thickness (nm) | Voc (V) | Jsc (mA cm−2) | FF | PCE (%) | Rs (Ωcm2) | Rsh (Ωcm2) |
---|---|---|---|---|---|---|---|
5 | 30 | 0.96 | 20.41 | 0.45 | 8.92 | 16.5 | 258.8 |
6 | 50 | 0.99 | 20.67 | 0.65 | 13.30 | 8.6 | 775.2 |
8 | 70 | 0.97 | 20.38 | 0.63 | 12.46 | 13.9 | 712.4 |
10 | 100 | 0.91 | 19.37 | 0.55 | 9.77 | 11.7 | 589.6 |
12 | 120 | 0.93 | 17.06 | 0.54 | 8.76 | 12.9 | 267.7 |
Meanwhile, it is also important to note that, the reaction temperature of PbI2 and MAI in the CVD process plays a key role, to some extent, in promoting an in situ Cd-doping into the as-produced perovskite film. As witnessed from the XPS spectra of the perovskite film prepared upon CdS thin film, shown in Fig. 4a–c, the peak at ∼404 eV indicates that Cd has diffused into the perovskite thin film as impurity.44 And the two overlapping components of Pb 4d5/2 and Cd 3d3/2 at 412 eV is asymmetrical, which suggests that it is formed by several contributions.47 Importantly, the sulfide is not detected in the film, which indicates that the Cd signal does not come from the underlying CdS layer, but from the diffused Cd into the perovskite film. The J–V curves of such Cd-doped PSCs, deposited at different reaction temperatures ranging from 100 to 130 °C, are displayed in Fig. 4d, where we found that the PSC prepared at 110 °C achieves the highest PCE of 13.3%. This improvement can be attributed to the fact that an in situ Cd-doping during the CVD process that can effectively lower the conduction band edge of perovskite to facilitate electron extraction. However, if the deposition temperature is too low (to 100 °C), the remnant PbI2 may not be fully converted into perovskite,48 and thus impedes photocurrent extraction as PbI2 by itself has a wider bandgap than that of perovskite. But, if an excess amount of Cd is injected into the perovskite thin film,44 happened at higher temperature, the perovskite will become instable and decompose in a series of three-steps reaction as detailed below.44,47,49
CH3NH3PbI3 + CdS → CH3NH3I + PbI2 + CdS |
CH3NH3I → CH2NH2 + HI |
CdS + 2HI → CdI2 + H2S |
Fig. 4 The XPS spectra for (a) perovskite film, (b) Cd 3d, (c) S 2p, (d) the PCE of CdS based (CH3NH3PbI3) PSCs on different deposition temperature. |
The highest PCE of CdS-based PSC presented in Fig. 5a is up to 14.68% with the Voc of 1.04 V, Jsc of 20.76 mA cm−2 and FF of 0.68. The incident photon-to-current conversion efficiency (IPCE) spectrum is shown in Fig. 5b. The maximum IPCE of PSCs reaches over 80% and the integrated current density is estimated to 18.1 mA cm−2, which is lower than the Jsc from the J–V curve. In order to further understand the performance of CdS based PSCs, the typical J–V curves under forward and reverse scan for the CdS based PSCs are shown in Fig. 5a. The CdS based PSC presents a high PCE of 13.15% with the Voc = 1.02 V, Jsc = 19.53 mA cm−2, and FF = 0.66 under forward scanning, which exhibit a little hysteresis in the device, suggesting that CdS film can alleviate the hysteresis effects, which will be beneficial to its widely application. In addition, the stability is also an important aspect for PSCs. For the CdS-based PSCs, there is no report about the stability of the device in previous work. And our process provided the stability for the devices for the first time without particular encapsulation (seen in Fig. S5†). The device still maintained 11.48% after storing in the air for 72 h. However, the performance of the devices dropped significantly due to the Spiro-OMeTAD inevitably contacted with moisture in the air. But the devices still maintain 30% of the initial efficiencies after 480 h.
Table 2 shows a comparison of our CdS-based PSCs prepared via a P-CVD to others CdS-based PSCs in the literature. Comparing to the traditional solution methods, the advantage of the P-CVD process could be summarized as (i) first, the in situ growth of a compact perovskite thin film upon CdS ETL layers, via P-CVD process, can effectively reduce the surface roughness, the interface defect and suppress the leakage pinholes, which is critical to achieve to a high photocurrent output; (ii) second, the CdS deposited on the FTO substrates interface can also suppress the activation of intrinsic trap sites originating from the FTO film, as there is no oxygen vacancy in the CdS film, which can help to reduce the charge-trapping between the perovskite and the ETL layers.50 (iii) Third, during the MAI deposition process in furnace, there is also an annealing process for CdS thin film, which can promote the CdS grains to grow and merge into a compact thin film with higher density and better conductivity; (iv) the P-CVD procedure relies on a vacuum system to form perovskite film without extra solvent. This can prevent the DMF, DMSO and GBL solvent inclusion that may damage the film quality, and ensure a better crystallization of the forming perovskite grains and eliminate metastable phase in the thin film.17,51
Device | Method | Voc (V) | Jsc (mA cm−2) | FF | PCE (%) | Ref. |
---|---|---|---|---|---|---|
FTO/CdS/MAPbI3/Spiro-OMeTAD/Ag | P-CVD | 1.04 | 20.76 | 0.68 | 14.68 | Our work |
PET/ITO/CdS/MAPbI3/Spiro-OMeTAD/Ag | P-CVD | 0.94 | 17.65 | 0.6 | 9.93 | Our work |
FTO/CdS/MAPbI3 Spiro-OMeTAD/Au | Solution | 1.05 | 16.14 | 0.66 | 11.17 | 43 |
FTO/CdS/MAPbI3/Spiro-OMeTAD/Ag | Solution | 0.98 | 17.54 | 0.71 | 12.2 | 50 |
FTO/m-TiO2/CdS/MAPbI3/Spiro-OMeTAD/Au | Solution | 0.93 | 17.6 | 0.7 | 11.46 | 54 |
FTO/CdS/MAPbI3/Spiro-OMeTAD/Ag | Solution | 1.05 | 20.6 | 0.7 | 15.1 | 44 |
FTO/CdS/PbSQDs/MoO3/Ag | Solution | 0.46 | 24.8 | 0.47 | 5.22 | 55 |
ITO/CdS NRs/MAPbI3 Spiro-OMeTAD/MoO3/Ag | Solution | 0.89 | 18.77 | 0.499 | 8.36 | 56 |
FTO/CdS NRs/PbSQDs/MoO3/Ag | Solution | 0.51 | 23.00 | 0.42 | 4.78 | 57 |
As the CdS thin film can be deposited in chemical bath deposition at very low temperature without the need of high temperature annealing, the CdS-based PSCs can be prepared directly upon flexible and large plastic substrates (PET). In a context of rapidly growing research interests in high performance flexible PSC applications,30 we develop a flexible perovskite solar cell with the CdS as ETL via P-CVD procedure on flexible PET/ITO substrates. The CdS electron transfer layer is deposited via CBD at 80 °C, while the perovskite is formed by P-CVD process also in a relative lower temperature at 110 °C (see in Fig. S6†), with a configuration as illustrated in Fig. 6a.
The J–V curve in Fig. 6b shows that the flexible perovskite solar cell can achieve a high PCE of 9.93% with a reasonable Voc = 0.94 V, Jsc = 17.65 mA cm−2 and FF = 0.6, respectively. The IPCE of the flexible PSC device (with 50 nm thick CdS layer) is measured and shown in Fig. 6c, which exhibits a broad peak over the spectrum range of 300–800 nm. The solar spectrum weighted integral of the IPCE response is also calculated to obtain a photocurrent density Jsc of 16.5 mA cm−2, which agrees well with that determined by direct J–V measurement. Besides, in order to testify the mechanical stability of the flexible perovskite solar cell device, the J–V curves recorded after repeated bending testing to a small radius of 8 mm up to 100 cycles are shown in Fig. 6d. It is interesting to find that the PSC devices can maintain 49% of its initial efficiency after 100 bending cycles, highlighting the potential of low-temperature P-CVD fabricated CdS-based PSCs for high performance, low-cost and durable flexible photovoltaics. It is important to note that, though the performance of our flexible PSC devices is not as good as those flexible perovskite solar cells based on organic or TiO2, ZnO,30,52,53 the very low cost and low-temperature-processed (<85 °C) CdS ETL layer technology, as well as a facile fabrication procedure, represent indeed very critical aspects for large scale implementation of the cost-sensitive flexible solar cell applications. And there is still plenty of room for improvement given further structural and compositional optimization of this new fabrication strategy in future works.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7ra01110e |
This journal is © The Royal Society of Chemistry 2017 |