Open Access Article
Zandra
George
a,
Yuxin
Xia
b,
Anirudh
Sharma
c,
Camilla
Lindqvist
d,
Gunther
Andersson
e,
Olle
Inganäs
b,
Ellen
Moons
d,
Christian
Müller
a and
Mats R.
Andersson
*ac
aDepartment of Chemistry and Chemical Engineering, Chalmers University of Technology, SE-412 96 Göteborg, Sweden
bBiomolecular and Organic Electronics, IFM and Center of Organic Electronics, Linköping University, SE-581 83 Linköping, Sweden
cFuture Industries Institute, University of South Australia, Mawson Lakes, South Australia 5095, Australia. E-mail: mats.andersson@unisa.edu.au
dDepartment of Engineering and Physics, Karlstad University, SE-65188 Karlstad, Sweden
eFlinders Centre for NanoScale Science and Technology, Flinders University, Sturt Road, Bedford Park, Adelaide, SA 5042, Australia
First published on 21st January 2016
The synthesis of dual purpose modified fullerenes with pyridine- as well as amine-functional groups is reported. Addition of these fullerenes to a polymer
:
fullerene bulk-heterojunction blend based on a thiophene–quinoxaline donor polymer is found to modify the active layer/cathode interface of inverted solar cells (glass/ITO/active layer/MoO3/Al). In particular the open-circuit voltage of devices is increased from 0.1 V to about 0.7 V, which results in a drastic rise in photovoltaic performance with a power conversion efficiency of up to 3%. At the same time, presence of the functionalised fullerene additives prevents the detrimental formation of micrometre-sized fullerene crystals upon annealing at 140 °C. As a result, the device performance is retained, which promises significantly increased thermal stability of the bulk-heterojunction blend nanostructure.
:
fullerene bulk-heterojunction nanostructure.
Inverted polymer solar cells have shown a superior stability compared to devices with conventional architecture.2,3 However, losses are often found due to limitations at the active layer/electrode interface, which can reduce the device performance. To improve the charge selectivity of the cathode, and thereby the overall performance of the device, significant research efforts have been dedicated towards modifying the work function of different electrode materials. The use of polymers or fullerene derivatives with functional groups such as tertiary amines as cathode interfacial materials has gained a lot of interest for both polymer solar cells and light emitting diodes. This approach permits to improve electron injection and extraction, energy level alignment and surface energy modification.4–9 Other types of interface layers have also been used to modify for example indium tin oxide (ITO) electrodes.10,11 Unfortunately, in our experience the interlayer materials that combine conjugated functionalities with amine derivatives give unstable modification of the electrode work function under ambient conditions, whereas stability is a prerequisite for a large scale roll-to-roll production process. Thus, it would be desirable to develop a method that permits to mitigate the limited stability of interlayer materials.
Rapid coating techniques must involve several heating steps for rapid solvent removal. Polyethylene terephthalate (PET) is the most widely considered substrate material, which can withstand processing temperatures of up to 140 °C.12 Therefore, it is crucial that the polymer
:
fullerene blend nanostructure offers good thermal stability. However, polymer
:
fullerene blends tend to coarsen when heated above the blend glass transition,13–15 which for the majority of studied materials lies below the required processing temperature.16 In addition, large micrometre-sized fullerene crystallites start to grow,17,18 which are detrimental for the device performance.15,19,20 One way to improve the thermal stability of polymer
:
fullerene blends is to use a fullerene mixture, which either hinders crystallisation of the fullerene acceptor,21–25 or results in a controlled nucleation of sub-micrometre-sized fullerene crystals.26,27
In this work we establish that fullerene mixtures can be used to simultaneously achieve both interlayer modification of the cathode and improved thermal stability of a polymer
:
fullerene bulk-heterojunction blend. Two easily synthesised fullerene derivatives (PCBA and PCBP; Fig. 1) were added to a polymer
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fullerene blend comprising the thiophene–quinoxaline copolymer poly[2,3-bis-(3-octyloxyphenyl)quinoxaline-5,8-diyl-alt-thiophene-2,5-diyl] (TQ1; Fig. 1)28 and phenyl-C61-butyric acid methyl ester (PCBM; Fig. 1) to evaluate their performance in inverted solar cells (glass/ITO/active layer/MoO3/Al). The chemical structures of the two fullerene derivatives were designed in such a way that they modify the cathode interface and decrease the work function of ITO. The amine group on PCBA is similar to the one used on interlayer polymers previously published by us.29,30 This type of amine group has been shown to chemisorb to a number of different substrates, including ITO,31 and is therefore likely to induce a self-assembly of PCBA at the ITO-cathode. Importantly, it has recently been shown that a tertiary-amine functionalised fullerene self-assembles on the ITO-cathode of an organic solar cell when co-deposited in a binary or ternary mixture with the donor polymer poly(3-hexylthiophene).32,33 The nitrogen atom in the pyridine group on PCBP has similar chemical properties as the tertiary amine on PCBA and is therefore also expected to self-assemble at the ITO cathode, however pyridine functional groups have not been widely used to modify the cathode interface so far. This method of adding the interface modifier into the active solar cell material can potentially be used to avoid the exposure of the sensitive interface layer to the ambient environment and to facilitate large scale roll-to-roll-printing.
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methanol (9
:
1) mixture as eluent. Thereafter the solvent amount was reduced, the product precipitated using methanol and finally phenyl-C61-butyric acid 2-dimethylaminoethyl ester was collected by filtration and dried to yield 0.17 g (16%).
ITO was cleaned by standing in detergent solution for 20 min, followed by dump rinsing in DI water. Substrates were then successively sonicated in DI water, acetone and isopropanol for 10 minutes each. After blow drying the substrates with nitrogen, ITO substrates were then cleaned using TL-1 treatment (a mixture of water, ammonia (25%), and hydrogen peroxide (28%); 5
:
1
:
1 by volume). The ITO sample was transferred to the load lock for UPS measurement. Remaining cleaned ITO substrates were transferred to the glovebox for spin coating of PCBA, PCBP and PCBM at 5000 rpm for 60 s (2 mg ml−1 in o-DCB). Prepared samples were immediately transferred to the load lock for UPS measurements, with an exposure of less than two minutes to the ambient atmosphere.
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1 TQ1
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PCBM, 1
:
0.8
:
0.2 TQ1
:
PCBM
:
PCBA and 1
:
0.8
:
0.2 TQ1
:
PCBM
:
PCBP respectively in aluminium pans.
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PCBM
:
PCBA and TQ1
:
PCBM
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PCBP ternary blends as well as reference TQ1
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PCBM were spin-coated from o-DCB solutions onto ITO substrates. Then, samples were rinsed with o-DCB to remove (the majority of) non-chemisorbed material, thus uncovering the PCBA or PCBP modified ITO substrate. Cleaned ITO showed a contact angle of ∼20° and after treatment with o-DCB 58°. ITO substrates that were initially coated with reference TQ1
:
PCBM or ternary blends displayed a contact angle of ∼95°, indicating that the top surface has a similar composition for all these blends (Table 1). After washing with o-DCB a clear difference can be seen in the contact angle for these surfaces indicating a change in surface energy that we rationalise with the chemisorption of PCBA and PCBP onto the ITO. Note that we cannot rule out the presence of residual PCBM and/or TQ1 on the washed surfaces. This indicates that a layer of nitrogen-functionalised fullerenes is present at the ITO surface in the ternary blends.
| Contact angle (°) | Contact angle after washing with o-DCB (°) | |
|---|---|---|
| a PCBM, PCBA and PCBP were spin coated (2 mg ml−1 in o-DCB) at 5000 rpm for 60 s. b PCBM was spin coated (20 mg ml−1 in chloroform) at 2000 rpm for 60 s. | ||
| ITO | ∼20 | 58 |
| ITO/PCBMa | ∼35 | — |
| ITO/PCBMb | 86 | — |
| ITO/PCBAa | 75 | — |
| ITO/PCBPa | 75 | — |
ITO/TQ1 : PCBM 1 : 1 |
95 | 50 |
ITO/TQ1 : PCBM : PCBA 1 : 0.8 : 0.2 |
94 | 88 |
ITO/TQ1 : PCBM : PCBP 1 : 0.8 : 0.2 |
96 | 84 |
:
fullerene blend. The glass transition temperature of the TQ1
:
PCBM blend has previously been determined to be ∼110 °C.15,18 Thin films of ref. 1
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1 TQ1
:
PCBM as well as 1
:
0.9
:
0.1 TQ1
:
PCBM
:
PCBA and 1
:
0.9
:
0.1 TQ1
:
PCBM
:
PCBP ternary blends were spin-coated from o-DCB solutions and annealed at 140 °C for 15 min. Optical microscopy of neat TQ1
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PCBM films reveals distinct, micrometre-sized fullerene crystals after annealing (Fig. 3b). In contrast, no visible crystals could be observed in case of films containing PCBA or PCBP (Fig. 3c and d). Likewise, scanning electron microscopy (SEM) of annealed films also feature micrometre-sized PCBM crystals and in addition reveal a coarser nanostructure for neat TQ1
:
PCBM compared to e.g. TQ1
:
PCBM
:
PCBA (Fig. 4). Coarsening of the TQ1
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PCBM nanostructure after annealing is also seen by atomic force microscopy (AFM), as evidenced by an increase in surface roughness, Rrms from 0.5 nm to 1.8 nm (S1, ESI†). Instead, annealed ternary blend films continue to display a low Rrms of 0.5–0.6 nm. The difference in nanostructure is also confirmed by photoluminescence (PL) spectroscopy where neat TQ1
:
PCBM shows a much higher PL intensity after annealing compared to the films that contain PCBA or PCBP (Fig. S2, ESI†), indicating in case of the former a less finely intermixed blend with less contact between the donor polymer and fullerene molecules.
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Fig. 3 Optical micrographs of (a) un-annealed spin-coated 1 : 1 TQ1 : PCBM, as well as films annealed at 140 °C for 15 min; (b) 1 : 1 TQ1 : PCBM, (c) 1 : 0.9 : 0.1 TQ1 : PCBM : PCBA, and (d) 1 : 0.9 : 0.1 TQ1 : PCBM : PCBP. | ||
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Fig. 4 SEM micrographs of 1 : 1 TQ1 : PCBM (top) and 1 : 0.8 : 0.2 TQ1 : PCBM : PCBA (bottom) films annealed for 10 min at 140 °C. | ||
The thermal behaviour was further investigated using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The TGA measurements (Fig. S3, ESI†) reveal a limited thermal stability of the modified fullerene compounds with 5% weight loss at 242 °C and 307 °C for PCBA and PCBP, respectively. Thus, at the temperatures relevant for the annealing experiments no significant degradation is likely to occur. Second DSC heating and cooling thermograms (not shown) of solution-cast neat TQ1
:
PCBM feature a distinct endotherm with a peak at 272 °C and exotherm at 245 °C, respectively. In contrast, for ternary blends containing 10 wt% PCBP or PCBA no transitions could be discerned. Whilst some degradation of the modified fullerene compounds cannot be ruled out, exposure to unnecessarily high temperatures during DSC measurements was avoided by only heating to 285 °C, which lies just above the end-melting temperature of PCBM in neat TQ1
:
PCBM. Based on the performed DSC experiments we propose that the presence of PCBP and PCBA throughout the active material inhibits crystallisation of PCBM, which is in agreement with the absence of fullerene crystallites in spin-coated films as indicated by the recorded SEM and AFM images.
We would like to point out that changes in surface energy of the substrate can strongly affect the phase separation dynamics in polymer
:
fullerene thin films.35,36 Thus, it is feasible that besides interactions between PCBM and the amine-functionalised fullerene in the bulk of the film the self-assembled interlayer of PCBA or PCBP at the ITO cathode influences nanostructure formation in the here investigated ternary blends.
:
PCBM solar cells was investigated before and after annealing (140 °C for 15 min) of the active layer (Table 2, Fig. 5) to further evaluate the effect of the modified fullerenes. To simplify the evaluation the polymer
:
fullerene ratio was kept constant at a 1
:
1 weight ratio. Standard devices of TQ1
:
PCBM using the same weight ratio have shown an efficiency of 3.5% in un-annealed devices.27 Inverted devices with an architecture of glass/ITO/active layer/MoO3/Al were prepared in N2 atmosphere by spin-coating o-DCB solutions on top of ITO. After spin-coating of the active layer, some of the samples were annealed in the dark, followed by evaporation of the anode materials. Devices with neat TQ1
:
PCBM show a very low VOC of 0.1–0.4 V, resulting in a low overall photovoltaic performance of 0.2%. Devices with a TQ1
:
PCBM
:
PCBA and TQ1
:
PCBM
:
PCBP active layer, however, display a VOC of 0.7–0.8 V and a power conversion efficiency (PCE) of 1–3%. The improvement in performance clearly indicates that both PCBA and PCBP alter the work function of ITO resulting in a better matching of the electrode energy levels to the active material, in agreement with the UPS measurements.
| Active layer blend | Annealing | J SC (mA cm−2) | V OC (V) | FF | PCE (%) (max. value) |
|---|---|---|---|---|---|
TQ1 : PCBM 1 : 1 |
— | 7.5 ± 0.3 | 0.10 ± 0.03 | 0.25 ± 0.05 | 0.2 ± 0.1 (0.3) |
| 140 °C, 15 min | 0.8 | 0.4 | 0.2 | 0.06 | |
TQ1 : PCBM : PCBA 1 : 0.9 : 0.1 |
— | 8.8 ± 0.3 | 0.73 ± 0.05 | 0.46 ± 0.05 | 2.9 ± 0.4 (3.3) |
| 140 °C, 15 min | 6.7 ± 0.7 | 0.65 ± 0.10 | 0.49 ± 0.01 | 2.1 ± 0.5 (2.6) | |
TQ1 : PCBM : PCBA 1 : 0.8 : 0.2 |
— | 6.5 ± 1.0 | 0.71 ± 0.05 | 0.36 ± 0.09 | 1.9 ± 0.3 (2.2) |
| 140 °C, 15 min | 4.9 ± 2.5 | 0.78 ± 0.10 | 0.48 ± 0.04 | 1.7 ± 0.5 (2.4) | |
TQ1 : PCBM : PCBP 1 : 0.9 : 0.1 |
— | 6.6 ± 1.4 | 0.76 ± 0.08 | 0.38 ± 0.10 | 1.9 ± 0.6 (2.5) |
| 140 °C, 15 min | 5.2 ± 0.8 | 0.69 ± 0.09 | 0.51 ± 0.01 | 1.8 ± 0.3 (2.1) | |
TQ1 : PCBM : PCBP 1 : 0.8 : 0.2 |
— | 4.8 ± 0.5 | 0.69 ± 0.05 | 0.31 ± 0.05 | 1.1 ± 0.2 (1.3) |
| 140 °C, 15 min | 3.8 ± 1.2 | 0.75 ± 0.07 | 0.49 ± 0.02 | 1.3 ± 0.3 (1.6) |
![]() | ||
| Fig. 5 Representative IV-curves of photovoltaic devices before (top) and after annealing at 140 °C for 15 min (bottom). | ||
Annealing of TQ1
:
PCBM films at 140 °C resulted in a severe drop in short-circuit current density, JSC from initially 7.5 mA cm−2 to less than 1 mA cm−2 (Fig. 5), which we ascribe to the decreased polymer
:
fullerene interfacial area due to the formation of large PCBM crystals and phase separation of the blend. In contrast, ternary blend active layers annealed in the same way yield devices that retain their initial photocurrent and a JSC of 4–7 mA cm−2. In addition, TQ1
:
PCBM
:
PCBA and TQ1
:
PCBM
:
PCBP active layers also show a higher FF after annealing. This is ascribed to an enhanced concentration of PCBA and PCBP at the cathode upon annealing, which results in a reduction of the undesired charge flow at the cathode interface and hence an improved FF.37 Overall, annealing at 140 °C diminishes the efficiency of the TQ1
:
PCBM reference devices whereas ternary blend devices remain stable or even improve their photovoltaic performance. These differences in device performance are ascribed to the detrimental coarsening of the nanostructure as well as the growth of large PCBM crystals in TQ1
:
PCBM films. In contrast, the nanostructure of ternary blend films is preserved and, in addition, the ability of PCBA and PCBP to function as a self-assembling interlayer material provides a more favourable contact to the ITO-electrode.
Footnote |
| † Electronic supplementary information (ESI) available: AFM, photoluminescence quenching and TGA. See DOI: 10.1039/c5ta06420a |
| This journal is © The Royal Society of Chemistry 2016 |