Titash Mondal*ab,
Varunesh Chandrab and
Anil K. Bhowmick*a
aRubber Technology Center, Indian Institute of Technology Kharagpur, West Bengal, India 721302. E-mail: anilbhowmick@gmail.com; titash786@gmail.com
bDepartment of Chemistry, Indian Institute of Technology Patna, Bihar, India 800013
First published on 25th October 2016
Enhancing the thermal stability of different epoxy acrylates is a critical step towards development of thermally stable organic coating materials. Herein, we examine the thermal properties of a model system based on bisphenol A tetraacrylate by a graphite oxide induced space confinement. Studies related to understanding the critical role of anisotropic particles like graphite and its derivatives in improving the thermal properties of commercially important different epoxy acrylates is still obscure. The samples with 2% (AP2) and 4% (AP4) of graphite oxide loading were found to significantly delay the onset of the thermal degradation of bisphenol A tetraacrylate by 17 °C and 28 °C respectively. Scanning electron microscopy and X-ray diffraction studies of the composites indicated that the bisphenol A tetraacrylate was intercalated between the graphite oxide sheets, resulting in the formation of a nano brickwall type super structure. The d-spacing of graphite oxide was noted to be 0.8 nm, while in the composite, the d-spacing value obtained for AP4 was 1.2 nm. Thermodynamic calculations indicated significant perturbation in the radius of gyration of the pre-polymer in the presence of graphite oxide sheet. Such a finding can be readily extended to other layered like filler materials to understand the physical properties of the pre-polymers under space confinement.
Accordingly, a priori designing of the functional groups on the surface of the graphene nanoplatelets is desirable for the development of a stable interface between the filler and polymer chains. For instance, addition of 0.1% modified graphene platelets is reported to enhance the tensile strength of the pristine polymer by ∼31%.7 Similarly, a potential improvement of the gas barrier property as well as the conductivity of the polyurethane was reported to take place upon addition of 1% of modified graphene nanoplatelets.8 Neat polymers are reported to register an inferior thermal stability. There is a strong correlation between the thermal stability and the service life of polymer nanocomposite. Thus, research related to the improvement of the thermal stability of the nanocomposite is demanding. The first such report on enhanced thermal stability of the polymer nanocomposite was demonstrated by Blumstein, wherein the thermal stability of the polymethyl methacrylate was found to be higher than the neat polymer due to the addition of layered silicate material.9 There has been a plethora of utilization of a different anisotropic and isotropic nanoparticles for enhancing the thermal stability of polymer matrix.10,11 Although a large volume of research has been dedicated to studying the thermal stability of layered-silicate/polymer composite, a few attempts have been made to test the potential of graphite oxide as a thermal stabilizer for the polymeric materials and also to understand the underlying mechanism involved in enhancing the thermal stability of the composite.
Even though there are multiple applications of polymer nancomposite, research related to the utilization of UV-curable nanocomposite adhesives and coating are gaining antecedence in the last few years.12–14 The low volatile organic content involved with these adhesives and coatings increases their importance. However, shortcomings like poor thermal stability of these epoxy acrylates often limit its usage for high temperature applications.15 A few attempts have been made to increase the thermal stability of the epoxy acrylate by combining them with silicone,16 blending the coating material with nitrogen and phosphorous containing compound,17 developing nanocomposites with zinc and aluminium nanoparticles;18 however, research related to study the effect of graphite oxide as a thermal stabilizer for epoxy acrylate coating material is far and few.19 It is worthy of mentioning that these acrylate pre-polymers are commonly considered as the building block for long chain polymers.
Thus, in light of this, we present a strategy, where graphite oxide was added to the pre-polymer. This was done to increase the thermal stability of the pre-polymer. It is conjectured that these graphite oxide–acrylate pre-polymer mixture can be further used to build thermally stable polymer. This makes the technique unique of its kind. Thus the novelty of the work is to prepare and characterize thermally stable graphite oxide based pre-polymer nanocomposites. Large number of oxygen functionalities on the surface of the graphite oxide promoted non-covalent interactions between the bisphenol A tetraacrylate and the graphite oxide. Such interactions resulted in improvement of the properties of nanocomposite over the neat bisphenol A tetraacrylate. To the best of our knowledge, study on such system is still obscure in the literature. The developed nanocomposites were characterized by different techniques.
000 rpm. The product was vacuum dried for further characterization and use.
The addition of four parts of acrylic acid to this sodium salt resulted in the formation of the bisphenol A tetraacrylate or the acrylate based pre-polymer (AP). A sharp peak was noted at 1723 cm−1 due to the carbonyl group of the pre-polymer (Fig. S2†). A peak at 1635 cm−1 in the pre-polymer spectrum affirmed the presence of acrylate, which was absent in the spectrum of BADGE, as shown in Fig. S2.† The sharp peaks at 660 cm−1, 836 cm−1, 898 cm−1, 950 cm−1 and 988 cm−1 corresponded to the C–H out of plane bending in the pre-polymer spectrum and the peaks at 1437 and 1510 cm−1 due to CH3– bend and the –CH2– bending respectively were observed. The peak at 1546 cm−1 is a resultant of the ‘in-ring’ C–C stretching in the aromatic group; the peaks at 1280 cm−1, 1248 cm−1, 1183 cm−1, 1132 cm−1, 1106 cm−1, 1053 cm−1 and 1039 cm−1 confirmed the presence of ester and ethereal linkage in the pre-polymer. Additionally, the Raman spectrum of the pre-polymer (Fig. S3†) showed strong Raman shifts at 1639 cm−1, 1461 cm−1 and 1288 cm−1 corresponding to ν(C–C) aromatic ring chain vibrations, δ(CH2) and δ(CH3) asymmetry, and ν(C–C) aliphatic chain vibrations respectively.
O stretching of the carboxylic acids. The peaks from 2844 cm−1 to 2985 cm−1 were due to C–H stretching of the alkyl chains. The peaks in the range of 3600 cm−1 confirmed the presence of free –OH groups. Additionally, the graphite oxide demonstrated a good electron transparency compared to the starting material, expanded graphite (as shown in Fig. 1a and b). Micro corrugation and ripples over the surface of GO were observed. Wide angle X-ray diffraction of GO (Fig. S5†) indicated a d-spacing of 0.8 nm of the [001] plane. The observation in TEM and d-spacing value obtained is in line with the existing literature.21,22 The size of the expanded graphite and graphene oxide, as corroborated from the dynamic light scattering experiment was noted to be 275 nm and 126 nm respectively.
The thermal stability of the neat pre-polymer and the nanocomposite so prepared was determined using thermogravimetric analysis (TGA) in a nitrogen atmosphere (Fig. 2). The neat pre-polymer registered a two step degradation. The first onset of degradation was noted at 266 °C, whereas the second onset of degradation was noted at 418 °C. The first step of degradation was attributed to the degradation of the bisphenol-A diglycidyl ether unit and the second step was due to the acrylic unit. Interesting changes in the thermal degradation profile were noted upon addition of graphite oxide. The first step of degradation of the polymer nanocomposite was marginally affected in the presence of graphite oxide. However, a significant delay in the degradation of the acrylic part was noted with the addition of graphite oxide. The addition of 2% and 4% of graphite oxide shifted the degradation onset temperature by 17 °C and 28 °C respectively, while the temperature at which maximum degradation took place for AP2 and AP4 were found to be shifted by 6 °C and 10 °C respectively (as shown in the first derivative plot in the inset of Fig. 2). However, the AP6 registered an onset of degradation of the acrylic unit around 420 °C. Additionally from the residual percentage obtained from the TGA experiment, it can be reasonably inferred that the flame resistivity of the nanocomposite was significantly increased compared the neat acrylate pre-polymer. Using the equation due to van Krevelen,23 the limited oxygen index (LOI) value for the neat acrylate pre-polymer, AP2, AP4 and AP6 was estimated. The fire retardant nature of any polymeric material can be correlated to the change in critical concentration of oxygen that they induce as a function of their concentration and is commonly expressed as limiting oxygen index (LOI):
| LOI = [O2]/[O2] + [N2] | (1) |
Even though, AP2 and AP4 demonstrated an increasing trend in the thermal stability, AP6 registered inferior stability compared to the other two nanocomposite. Such a behavior can be correlated to the dispersion of nanofiller and the van der Waals interaction among the filler materials inside the acrylate pre-polymer matrix. The van der Waals interaction (W) acting between parallel plate filler material25,26 can be expressed as
![]() | (2) |
It is worthy to note that the Gaussian simulation is an effective pathway to probe the polymer–filler interaction. Perez et al. demonstrated the interaction of elastomers (by using small molecules) with silica nanoparticles using Gaussian simulation.27 On a similar note, the geometry optimization of the bisphenol A tetraacrylate was done using the Gaussian package with the Becke's three-parameter hybrid functional (B3LYP) method. 6-311G (d, p) was used as the basis set. As shown in Fig. 3, bisphenol A tetraacrylate demonstrated a twisted morphology with protruding carbonyl atoms of the acrylate moiety. Thus, during the intercalation process, the carboxylic group and the hydroxyl group of GO will interact strongly via non-covalent interactions with the acrylate unit. This will result in the acrylate section of the pre-polymer to behave as a stiff unit and hence the onset of the degradation of the acrylate unit will be significantly affected in the presence of GO. The bisphenol part of the pre-polymer exhibits a twisted structure around the C–C bond connecting the two benzene rings. As a result, interaction of graphite oxide through π–π stacking with a benzene ring of bisphenol unit is largely affected. Thus, the onset of degradation of the bisphenol unit was marginally affected.
In an attempt to support the above hypothesis about the dispersion of the nanofiller inside the pre-polymer matrix, the structure of the composites was analyzed using high resolution X-ray diffraction technique (XRD) and was compared with that of the neat pre-polymer. The neat pre-polymer demonstrated a crystalline peak at 2θ = 8.5° (Fig. 4). However, peak maxima for the pre-polymer appeared to be shifted to higher 2θ in the presence of graphite oxide, thereby indicating about significant structural perturbation of the crystal packing of the pre-polymer. In the case of AP2, the signature peak for GO was not decipherable due to filler loading. Nevertheless, the peak for GO was noted in the case of AP4 and AP6. The striking difference in the peak position of GO was noted compared to the neat GO. The peak maxima for GO in the case of AP4 was observed at 2θ = 7.1, whereas the 2θ shifted to 7.9° for AP6 (Fig. 4). The d-spacing value obtained for AP4 and AP6 were 1.2 nm and 1.1 nm respectively. This indicated that the GO platelets were more intercalated in the case of AP4 compared to AP6. As a result, a higher degree of space confinement of the pre-polymer chains for AP4 over AP6 can be anticipated. Such an observation about better degree of dispersion of the GO inside the pre-polymer matrix can be correlated with the dispersion of the nanofillers in the polymer matrix and is in line with the existing literature.
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| Fig. 4 Wide angle X-ray diffraction of pre-polymer (AP), AP2, AP4 and AP6 respectively, using Cu Kα and λ = 0.154 nm. | ||
Additionally, on careful evaluation of the TEM micrograph of the GO, it can be seen than micro wrinkles are present on the surface. This surface of GO with micro-corrugated surface acts as binding site for the attachment of the pre-polymer. As a result, better interaction between the pre-polymer and the filler is achieved. Through a combination of intercalation of the bisphenol A tetraacrylate inside the gallery spacing of GO (from XRD) and through physical anchorage of the bisphenol A tetraacrylate, it is conjectured that a nanobrick wall super structure was generated.
Further, attempts were made to understand the nature of the filler arrangement in the pre-polymer composite. Owing to the best properties noted for AP4, it was selected for microscopic analysis using field emission scanning electron microscopy. As shown in Fig. 5a and b, the GO platelets were well dispersed in the pre-polymer (surface view). On a careful evaluation of the vertical cross-section of the sample, it was observed that the GO platelets were hierarchically arranged inside the matrix in a layered pattern (Fig. 5c and d).
An insight towards the interaction between the filler material and the polymer chains can be substantiated using FTIR spectroscopy.26 The polymer composite at different filler loadings were analyzed in an ATR mode (3 mg of sample was taken in each case). The carbonyl peak of the pre-polymer was selected as the benchmark to estimate the interaction between the filler material and the polymer chain. As shown in Fig. 6a, the peak due to carbonyl stretching is progressively broadening for AP2 and AP4 compared to the neat pre-polymer. However, the peak of the carbonyl group for AP6 was marginally broadened than that of the neat pre-polymer. This indicated that at 2% and 4% filler loading, the functional group of the GO and the carbonyl group of the acrylic moiety interacted through hydrogen bonding. As a result, broadening of the peak of the carbonyl group was noted. Such an observation is in line with the prediction made from TGA experiment.
A shift in the peak position of the FTIR can be correlated with the pre-polymer–filler interaction as well as the thermodynamic feasibility of the nanocomposite formation.28 The peak due to the ethereal linkage of the pre-polymer at 1236 cm−1 was found to be shifted to higher wavenumber (Fig. 6b). The peaks were noted at 1252 cm−1, 1249 cm−1, 1247 cm−1 respectively for AP4, AP2 and AP6. This indicates about substantial interaction between the oxygen functionalities of the filler materials with that of the bisphenol A tetraacrylate. The interaction between bisphenol A tetraacrylate and nanoparticle can be explained in terms of a mean-field thermodynamic model.
The free energy change in polymer under graphene confinement can be expressed as
| ΔGAP = ΔHAP − TΔSAP | (3) |
| ΔGGO = ΔHGO − TΔSGO | (4) |
| ΔGCom = ΔHCom − TΔSCom = ΔHCom − T(ΔSAP + ΔSGO) | (5) |
For a thermodynamically favorable process, the value of ΔGCom should be negative. Intercalation of the bisphenol A tetraacrylate in between graphite oxide platelets decreases the ΔSAP as the degrees of randomness decreases. However, ΔSGO value increases due to the exfoliation of the graphene sheet. Thus, ΔHCom value becomes the controlling parameter for favorable reaction. The shift in the peak position can be correlated with the ΔHCom value using the Fowke's equation29,30 as given by
| ΔH = 0.236 × Δν | (6) |
The Δν value corresponds to the shift in the peak position of the ethereal linkages for the nanocomposite compared to the pure polymer. The ΔH values for AP6, AP4 and AP2 were −2.6 kcal mol−1, −3.8 kcal mol−1 and −3 kcal mol−1 respectively. Thus, from this thermodynamic data obtained, it can be reasonably inferred that the formation of AP4 was most favourable compared to AP2 and AP6. Such an observation is in line with the observation made from XRD as well as the predictions made from thermal analysis.
The effect on the radius of gyration (Rg) of the polymer due to the addition of nanoparticle into the polymer matrix is a matter of much debate.31 Both increase as well as decrease in the Rg have been reported to take place in the presence of the nanoparticles.32 However, in the present case, a relative estimation about the Rg of the pre-polymer in the presence of graphite oxide was done by utilizing the empirical formula proposed by Sanchez33
![]() | (7) |
Incidentally, the perturbation of the polymer induced by the GO sheet is also bound to affect the transition dynamics of the confined polymer chains. Zhang et al. reported that (i) size effect and (ii) interfacial effect is the contributory factors controlling the transitions under confinement.34 Representative sample, AP4 was subjected to a dynamic mechanical condition. In the window of the study, one of such prominent transition of AP4 (−44 °C) was lower than that of AP (−35 °C) (as shown in Fig. S6†).
Footnote |
| † Electronic supplementary information (ESI) available: FTIR spectra for pre-polymer and GO, Raman spectra for pre-polymer, TGA curve for the pre-polymer and BADGE is provided. Tan delta plot obtained from DMA. See DOI: 10.1039/c6ra22252h |
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