Superior white light emission and color tunability of tri-doped YBO3:Tb3+, Eu3+ and Dy3+ for white light emitting diodes

Kaushik Dasa, Archis Marathea, Xianwen Zhangb, Zhi Zhao*c and Jharna Chaudhuri*a
aDepartment of Mechanical Engineering, Texas Tech University, Lubbock, Texas, USA. E-mail: jharna.chaudhuri@ttu.edu; Fax: +1-806-742-3540; Tel: +1-503-509-8421
bSchool of Automobile and Transportation Engineering, Hefei University of Technology, Hefei, Anhui 230009, China
cHefei National Laboratory for Physical Sciences at the Microscale, University of Science & Technology of China, Hefei, Anhui 230026, China. E-mail: zhizhao@ustc.edu.cn

Received 18th July 2016 , Accepted 22nd September 2016

First published on 27th September 2016


Abstract

A tri-doped YBO3:Tb3+, Eu3+ and Dy3+ phosphor, which is capable of producing white light by combining blue, green, yellow, orange and red emissions when excited at 365 nm ultraviolet (UV) light, was developed using a general hydrothermal method. The samples showed strong photoluminescence spectra at 485, 541, 578, 591, 611, and 627 nm under the excitation wavelength of 365 nm (ultraviolet light) indicating the presence of blue, green, yellow, orange and red light due to the transitions 4F9/26H15/2 (Dy3+), 5D47F5 (Tb3+), 4F9/26H13/2 (Dy3+), 5D07F1 (Eu3+) and 5D07F2 (Eu3+), respectively. Tri-doping is seemed to be more successful in the creation of white light. The effect of the variations in doping percentages on color tunability was also evident. Evidence of efficient energy transfers from the host excitations to activators Tb3+ and Eu3+, and from Dy3+ to Tb3+ to Eu3+ existed. Although there is a weak energy transfer from host to Dy3+ occurred, strong photoluminescence excitation bands existed in Dy3+.


1. Introduction

Orthoborates (commonly denoted as REBO3, where RE = Rare Earths = Y, La, Gd, and Lu), doped with lanthanide ions (Eu3+, Ce3+, Dy3+, or Tb3+), have taken a prominent position among the phosphors and have a wide range of applications. These phosphors have strong photoluminescence (PL) intensity and exceptional optical damage threshold, and are very stable.1–7 One of the important applications of these phosphors are the (LEDs). YBO3 is seemingly more popular among the REBO3s due to its excellent ultraviolet absorption and high chemical stability.7–13

The development of solid-state lighting has shifted the focus to create high-efficiency and high-quality white light using light-emitting diodes (WLEDs). Solid-state LEDs have always been in the limelight due to emission efficiencies as high as 95% which are much higher than incandescent and fluorescent lights.14,15 The greatest disadvantage of these LEDs is that the light emission ranges within a few nanometers. So additional materials, in most cases the inorganic phosphors are used to expand the emission spectrum. The phosphors are mostly doped with rare earth (RE) ions as this process causes highly stable f–f energy level transitions and a broad range of emission wavelengths. High quality and efficient white light are produced by, doping complex inorganic hosts with dopants. The methods to synthesize these inorganic hosts are complicated and or expensive. First commercially available WLED was prepared by combining Gallium Nitride (GaN) chip with yttrium aluminum garnet (YAG) doped with cerium which is the prominent practice still today.16 White color produced from this method suffers from poor color rendering index as the YAG doped cerium doesn't have sufficient red light emission. The condition is improved by adding red phosphor. Another method is combining UV LED chip with a white light-emitting single-phosphor. Again this method also suffers the same problem as described in the previous method. Some dopants like Tb3+, Eu3+, Dy3+ or Ce3+ can absorb UV radiation and their emissions are between green to red band.

In our recent works, we have reported a general hydrothermal method successfully used without any additional organic solvent or surfactant for the synthesis of YBO3:Eu3+ with the highest chromaticity (red/orange photoluminescence emission) value.7 For the first time, synthesis of YBO3:Tb3+, Eu3+ phosphors with white and tunable luminescence under UV excitation and by varying the relative ratio of Tb3+ and Eu3+ doping was also reported by our group.9 Due to incorporation of Tb3+ and Eu3+ ions into YBO3, efficient energy transfers from the host excitations to activators, as well as from Tb3+ to Eu3+, occurred. In addition, our group has reported structural and optical studies of YBO3 when tri-doped with Eu3+, Ce3+, and Tb3+, focusing on the role of terbium concentration. It has been shown that the PL excitation bands related to both Ce3+ and Tb3+ increase in intensity for red emission from the Eu3+ with increasing terbium concentration. Results were consistent with a Ce3+ → (Tb3+)n → Eu3+ energy transfer scheme.10

It has been reported that upon 273 nm UV excitation, trivalent dysprosium (Dy3+) exhibits blue (∼470–500 nm), yellow (∼570–600 nm) and red (∼650–680 nm) emissions through 4F9/26H15/2, 4F9/26H13/2, 4F9/26H11/2 transitions, respectively when YAl3(BO3)4 (YAB) phosphors are co-doped with Dy3+.17 Also, Bi3+ and Dy3+ co-doped YBO3 exhibits blue emission at 481 nm and yellow emission at 578 nm.18 To our knowledge, luminescence study of tri-doped YBO3:Tb3+, Eu3+ and Dy3+ has not been reported.

In this paper, we report a superior white light generation and color tunability by tri-doping YBO3:Tb3+, Eu3+ and Dy3+ for the production of white LEDs with an effective absorption in the ultraviolet window range. On being excited under 365 nm single doping Tb3+ mainly emits green (at 540 nm), Eu3+ emits red (at 611 and 627 nm) and Dy3+ emits yellow (at 578 nm) and blue (at 481 nm) light, respectively.

2. Experimental

2.1 Synthesis of single-doped, co-doped and tri-doped YBO3

All chemicals were analytical grade and used directly without any treatment. First YBO3 was synthesized hydrothermally by the chemical reactions of K2B10O16·8H2O (Alfa Aesar, 99.9%) dissolved in the solvent ethylene glycol (EG) and Y(NO3)3·6H2O (Alfa Aesar, 99.9%). During the synthesis process at first K2B10O16·8H2O was dissolved in ethylene glycol (EG) by stirring vigorously using a magnetic stirrer. 1 M of Y(NO3)3·6H2O was added to 0.2 M of the former solution and stirred vigorously. Both the solutions were mixed in various proportions. Then the dopants were added. For example, for tri-doping, Tb(NO3)3·6H2O (terbium nitrate hexahydrate, Sigma Aldrich, 99.9%), Eu(NO3)3·6H2O (europium nitrate hexahydrate, Sigma Aldrich, 99.9%) and Dy(NO3)3·6H2O (dysprosium nitrate hexahydrate, Sigma Aldrich, 99.9%) were added to the solution in various proportions as required and stirred vigorously. After stirring the liquid for some time a white precipitate was formed on the liquid surface. 10% ammonia water was added to the solution until the pH value turned to 9. The solution was then poured into a 60 mL autoclave and the volume of the prepared solution was adjusted to fill 80–85% of the autoclave. The system was sealed tightly, heated in the oven at 180 °C for 12 hours and then cooled to room temperature. The final crystal product was then washed with deionized water and ethanol for several times, dried in vacuum at 60 °C for four hours and collected for characterization.2 The percentages of Dy3+ doping for single doped samples were varied from 1 to 12%. Various doping percentage combinations were tried for both co-doped and tri-doped YBO3. Table 1 shows percentages of doping for co-doped and tri-doped samples reported in this paper as they met the objectives of this research. For co-doping, both Dy3+ and Eu3+ doping percentages were varied between 2 to 18% with total being maintained as 20%. For tri-doping after various trials, Dy3+ percentage was kept at 2%, Tb3+ percentage was kept at 5 or 6%, and Eu3+ percentage was varied to obtain points in the white region in the chromaticity diagram. All the dopant concentrations were verified using energy dispersive X-ray spectroscopy (EDS) in an SEM. One representative EDS spectra and data are shown for the sample YBO3:Dy3+ 2%, Tb3+ 5%, Eu3+ 4% in Fig. S1 in the ESI.
Table 1 Doping concentrations of Dy3+, Eu3+ and Tb3+ in YBO3
Sample no. Conc. of Dy3+ Conc. of Eu3+ Conc. of Tb3+
1 18% 2%  
2 15% 5%  
3 12% 8%  
4 8% 12%  
5 5% 15%  
6 2% 18%  
7 2% 4% 5%
8 2% 7% 5%
9 2% 10% 5%
10 2% 5% 6%
11 2% 8% 6%
12 2% 11% 6%


2.2 Characterization

A Rigaku Ultima III diffractometer with Cu-kα radiation and operating in parallel-beam geometry was used for the powder X-ray diffraction (XRD). The lattice parameters were obtained by using the software of MDI Jade version 9.1 (Material Data Inc., Livermore, CA, USA; http://www.materialsdata.com). Scanning electron microscopy (SEM) (Hitachi, S-570) was used to characterize the morphology and particle sizes. For the high-resolution transmission electron microscopy (HRTEM) observation, the powders were separated by diluting them in ethyl alcohol. It was then sonicated for 30 minutes and dropped on the carbon film supported on 200-mesh Cu grids. JEOL 2100 TEM was operated at 200 kV. The PL measurement was performed on a Jobin Yvon fluorescence spectrometer (Fluorolog-3-TAU) using a xenon lamp as an excitation source.

3. Results and discussion

3.1 Crystal structure and morphology

X-ray diffraction analysis of one of the YBO3 samples is shown in Fig. 1. The analysis shows that the YBO3 samples have pure crystal quality and a single phase. It can be concluded that pure YBO3 have been formed which indicates that no individual Y2O3 and B2O3 were formed. There is a very small shift in the peak position which indicates the effect due to doping, and doping level is strong enough to make this shift.9
image file: c6ra18217h-f1.tif
Fig. 1 X-ray diffraction pattern of one representative YBO3 sample.

Fig. 2 shows the morphology of YBO3 under Scanning Electron Microscope (SEM). The image shows that microflower structure of size approximately 16 μm were formed. Each of these microflowers was formed from nanoflakes.


image file: c6ra18217h-f2.tif
Fig. 2 Scanning electron microscopy (SEM) image of a representative YBO3 sample showing microflower structure of size approximately 16 μm.

HRTEM analysis was performed to probe the crystalline type of grown YBO3 samples. Fig. 3 shows a HRTEM image from a single nanosheet of one of the doped YBO3 samples with the flower like microstructure. The Fast Fourier Transform (FFT) pattern showed that the HRTEM imaging is along the [0001] zone axis. The FFT pattern of the HRTEM image indicates that YBO3 crystal grown has a hexagonal structure which is also confirmed by the XRD result. The interplanar distance of 0.324 nm in the HRTEM image can be indexed to the d-spacing of (10[1 with combining macron]0) planes.


image file: c6ra18217h-f3.tif
Fig. 3 HRTEM image of a single YBO3 nanosheet of the flower like microstructure. The insert shows the corresponding fast Fourier transform (FFT).

3.2 Photoluminescence spectra and CIE diagram of single doped YBO3:Dy3+, co-doped YBO3:Dy3+and Eu3+, and tri-doped YBO3:Dy3+, Eu3+and Tb3+

Fig. 4a and b shows the PL emission spectra of single doped YBO3:Dy3+ with doping percentages of 1, 2, and 3%, and 4, 8 and 12%, respectively. Upon excitation by 365 nm, the emission spectra include two characteristics peaks located at 481 (blue) and 578 nm (yellow) of Dy3+ due to the transitions of 4F9/26H15/2 and 4F9/26H13/2, respectively.19 In addition, a broad UV emission band with maxima around 420 nm of YBO3 host exists in the PL spectra. This broad band is attributed to the recombination of self-trapped excitations (STEs) that may be associated with band-gap excitations or molecular transitions within the BO33− group.9,20 Since the intensity of 4F9/26H13/2 (yellow) transition is greater than the intensity of 4F9/26H15/2 (blue) transition and the B/Y intensity ratio (i.e. integrated intensity under the respective peaks) is approximately 1.1 or greater than unity, the Dy3+ ions occupy the higher symmetry local site with non-inversion centre in the YBO3 lattice.21 When the Dy3+ concentration was increased from 1% to 12%, the emission intensity first increased and then decreased concluding that the optimum doping concentration of Dy3+ in YBO3 is 2%. Beyond this optimum doping concentration, the PL emission intensity decreases due to the concentration quenching phenomena resulting from a cross relaxation between neighbouring Dy3+ ions which are in resonance of their energy levels due to the Dy3+ (4F9/2) + Dy3+ (6H15/2) → Dy3+ (6F3/2) + Dy3+ (6H11/2) transitions.22
image file: c6ra18217h-f4.tif
Fig. 4 PL spectra of single doped YBO3:Dy3+ with doping percentages of (a) 1, 2, 3% and (b) 4, 8 and 12%, respectively.

Fig. 5 shows the CIE chromaticity diagram in which the CIE index point for the single doped YBO3:Dy3+ 2% with the coordinates (0.198, 0.162) are well located within the blue region. Thus this phosphor emits blue color which could be partly due to the contribution from the broad UV band at 420 nm in addition to blue emission being more intense than the yellow emission.


image file: c6ra18217h-f5.tif
Fig. 5 CIE chromaticity diagram for the single doped YBO3:Dy3+ 2%.

Fig. 6a and b show the PL spectra of co-doped YBO3:Dy3+ and Eu3+ samples for various doping concentrations as show in Table 1. It can be seen that the PL spectra contain emissions peaks at 481 (blue) and 578 nm (yellow) from Dy3+ as well as at 591 (orange), and 611 and 627 nm (red) from Eu3+ due to the transitions 5D07F1 and 5D07F2, respectively.23 With the increase of Eu3+ concentration the emission peaks at 591, 611 and 627 nm become more intense and also the chromaticity (R/O) ratio increases.


image file: c6ra18217h-f6.tif
Fig. 6 (a) and (b) PL spectra of co-doped YBO3:Dy3+ and Eu3+ with various doping percentages.

Fig. 7 shows CIE index points in the CIE chromaticity diagram for all six co-doped samples and Table 2 gives respective x and y coordinate points. As shown in Fig. 7, the color can be tuned from blue/violet to white by changing the doping concentration of the activators Dy3+ and Eu3+.


image file: c6ra18217h-f7.tif
Fig. 7 CIE chromaticity diagram for the co-doped YBO3:Dy3+ and Eu3+ with various doping percentages.
Table 2 Sample number, doping percentages, points in the CIE diagrams and the corresponding coordinates
Sample no. Dy3+ conc. Eu3+ conc. Tb3+ conc. Points Color coordinates (x, y)
1 18% 2%   a (0.18, 0.18)
2 15% 5%   b (0.18, 0.16)
3 12% 8%   c (0.19, 0.16)
4 8% 12%   d (0.21, 0.17)
5 5% 15%   e (0.24, 0.18)
6 2% 18%   f (0.30, 0.21)
7 2% 4% 5% g (0.30, 0.28)
8 2% 7% 5% h (0.28, 0.20)
9 2% 10% 5% i (0.29, 0.21)
10 2% 5% 6% j (0.29, 0.24)
11 2% 8% 6% k (0.30, 0.23)
12 2% 11% 6% l (0.27, 0.22)


Since co-doping resulted only one point in the white region in the CIE diagram, tri-doping of YBO3 was attempted by adding Tb3+ in addition to Dy3+ and Eu3+. Fig. 8a and b show the PL emission spectra from tri-doped YBO3:Dy3+, Eu3+ and Tb3+ samples with various doping concentrations (Table 1). In addition to the strong emission peaks at 481 (blue) and 578 nm (yellow) from Dy3+ as well as at 591 (orange), and 611 and 627 nm (red) from Eu3+, the PL spectra contain a strong emission peak at 540 nm (green) due to the transition 5D47F5.24


image file: c6ra18217h-f8.tif
Fig. 8 (a) and (b) PL spectra of tri-doped YBO3:Dy3+, Eu3+ and Tb3+ with various doping percentages.

The CIE index points in the CIE chromaticity diagram for all six tri-doped samples are shown in Fig. 9 and Table 2 gives respective x and y coordinate points. As shown in Fig. 9, the color can be tuned from violet to white by changing the doping concentration of the activators Dy3+, Eu3+ and Tb3+. White light was obtained for all five out of six tri-doped YBO3:Dy3+, Eu3+ and Tb3+ samples by successful blending of blue, green, orange and red emissions which is an excellent achievement.


image file: c6ra18217h-f9.tif
Fig. 9 CIE chromaticity diagram for the tri-doped YBO3:Dy3+, Eu3+ and Tb3+ with various doping percentages.

3.3 Spectroscopic investigation of energy transfer mechanism in co-doped YBO3:Dy3+and Eu3+, and tri-doped YBO3:Dy3+, Eu3+and Tb3+

Co-doped YBO3:Dy3+ 2% and Eu3+ 18% was selected to further investigate various energy transfer mechanisms and their efficiencies (Fig. S2a–f in the ESI). Fig. S2a shows the PL emission spectra from undoped YBO3 and YBO3:Dy3+ 2% and Eu3+ 18%. The STE emission intensity of YBO3 was reduced when YBO3 was co-doped which indicates the energy transfer from host to activators. The intrinsic UV emission peak of undoped YBO3 hardly overlaps with PL excitation bands of Dy3+ ions indicating very little host to activator energy transfer (Fig. S2b and c). On the other hand, the emission peak of undoped YBO3 partially overlaps with the Eu3+ 4f–4f absorptions, assuring the Förster–Dexter energy transfer condition between the host and Eu3+ ions (Fig. S2d–f). According to the Förster–Dexter theory, a nonradiative energy transfer can occur between a host and an activator in case of a spectral overlap between host emission and absorption of the activator.25

Fig. S2b and c display the PL excitation spectra of co-doped YBO3:Dy3+ 2% and Eu3+ 18% monitored at 481 and 578 nm, respectively, together with the emission spectra from the co-doped sample and undoped YBO3. Fig. 10b shows that the excitation spectrum contains four bands with peaks at 295, 325, 352 and 365 nm corresponding to electron transitions of Dy3+ from the ground state 6H15/2 to higher levels 4D7/2, 6P3/2, 6P7/2 and 6P5/2, respectively. The PL excitation spectrum in Fig. 10c exhibits bands with prominent peaks at 325, 352, 365, 387 and 453 corresponding to electron transitions of Dy3+ from the ground state 6H15/2 to higher levels 6P3/2, 6P7/2, 6P5/2, 4F7/2 and 4I15/2, respectively.26 This indicates that near-UV LEDS (i.e. 365 nm excitation wavelength) based on the Dy3+ doped YBO3 phosphor can be used as pumping sources for efficient emission. Fig. S2d–f reveal a significant spectral overlap between the excitation band of Eu3+ and the Dy3+ emission transitions. Therefore, an effective energy transfers from Dy3+ to Eu3+ is expected. This type of energy transfer has been observed in several Dy3+ and Eu3+ co-activated phosphors.27–29 Comparing Fig. 4 and 6 it can be observed that the PL emission intensity of the peaks from Dy3+ are quite strong in single doped YBO3:Dy3+. Whereas, for the co-doped YBO3:Dy3+ and Eu3+ the PL emission intensity of the Dy3+ peaks decrease quite a bit indicating a clear energy transfer phenomenon from Dy3+ ion to Eu3+ ion. Here, Eu3+ acts as an activator and Dy3+ acts as a sensitizer.


image file: c6ra18217h-f10.tif
Fig. 10 The energy level diagram and energy transfer scheme between YBO3, Dy3+, Tb3+ and Eu3+.

Tri-doped YBO3:Dy3+ 2%, Eu3+ 4% and Tb3+ 5% was selected to further investigate various mechanisms of energy transfer and their efficiencies (Fig. S3a–g in the ESI). Fig. S3a indicates the energy transfer from host to activators. Fig. S3b and c shows very little overlap between the YBO3 host emission peak and PLE excitation bands of Dy3+ indicating a weak host to Dy3+ activator energy transfer. The emission peak of undoped YBO3 partially overlaps with both the Tb3+ and Eu3+ 4f–4f absorptions, assuring the Förster–Dexter energy transfer condition between the host and Tb3+ and Eu3+ ions (Fig. S3c, e–g). Fig. S3c reveals a significant spectral overlap between the excitation bands of Tb3+ and Dy3+ emission transitions. Therefore, an effective energy transfers from Dy3+ to Tb3+ is evident. This type of energy transfer has been observed in several Dy3+ and Tb3+ co-activated phosphors.30 A significant spectral overlap between the excitation band of Eu3+ and the Tb3+ emission transitions is also clear from Fig. S3e–g indicating energy transfers from Tb3+ to Eu3+.7 Thus the efficient energy transfers from host YBO3 to Tb3+ and Eu3+, as well as Dy3+ → Tb3+ → Eu3+ is clearly demonstrated from the overlapping of Pl emission and excitation spectra. The energy level scheme and energy transfer mechanism between YBO3, Dy3+, Tb3+ and Eu3+ are shown in Fig. 10.

4. Conclusions

In summary, we report for the first time synthesis of YBO3:Dy3+, Tb3+ and Eu3+ phosphors with white and tunable luminescence under UV excitation by using the optimum doping concentration of Dy3+ and varying the relative doping ratio of Tb3+ and Eu3+. A facile hydrothermal method was used to achieve uniform microflower-like structure of YBO3:Dy3+, Tb3+, Eu3+ consisting of nanoflakes. Upon the UV excitation at 365 nm the emission spectrum of undoped YBO3 consists of a broad UV emission centred at 425 nm which is attributed to the recombination of STE. Efficient energy transfers from the host excitations to activators Tb3+ and Eu3+, as well as from Dy3+ to Tb3+ to Eu3+ occurred. Although there is a weak energy transfer from host to Dy3+, strong PL excitation bands existed in Dy3+, suggesting that YBO3:Dy3+ is suitable for phosphor converted LEDS. The facile method to make the thermally stable hierarchical structure has potential applications in LED devices. White light and color tenability can be successfully achieved by tri-doping and therefore these phosphors may be considered as ideal candidates for solid-state lighting applications.

Acknowledgements

We like to acknowledge the support of the National Science Foundation (NSF) Grant #MRI10922898. We also acknowledge the support from the Anhui Provincial Natural Science Foundation of China (1308085QA06) and the National Natural Science Foundation of China (Grant no. 11404320). We thank Dr Callum Hethirington and the Imaging Science Center at Texas Tech University for the XRD work.

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Footnote

Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra18217h

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