B. B. Wanga,
D. Gaob,
I. Levchenko*c,
K. Ostrikovdef,
M. Keidarg,
M. K. Zhuh,
K. Zhengb and
B. Gaoij
aCollege of Chemistry and Chemical Engineering, Chongqing University of Technology, 69 Hongguang Rd, Lijiatuo, Banan District, Chongqing 400054, P. R. China
bInstitute of Microstructure and Properties of Advanced Materials, Beijing University of Technology, Beijing 100124, P. R. China
cSchool of Chemistry, Physics and Mechanical Engineering, Queensland University of Technology, Brisbane, QLD 4000, Australia. E-mail: Igor.Levchenko@qut.edu.au
dInstitute for Future Environments, School of Chemistry, Physics and Mechanical Engineering, Queensland University of Technology, Brisbane, QLD 4000, Australia
eCSIRO-QUT Joint Sustainable Materials and Devices Laboratory, Commonwealth Scientific and Industrial Research Organization, P.O. Box 218, Lindfield, NSW 2070, Australia
fPlasma Nanoscience, School of Physics, The University of Sydney, Sydney, NSW 2006, Australia
gMechanical and Aerospace Engineering, The George Washington University, Washington DC 20052, USA
hCollege of Materials Science and Engineering, Beijing University of Technology, Beijing 100124, P. R. China
iCollege of Computer Science, Chongqing University, Chongqing 400044, P. R. China
jChongqing Municipal Education Examinations Authority, Chongqing 401147, China
First published on 5th September 2016
A simple and efficient method for synthesizing complex graphene-inspired BNCO nanoflakes by plasma-enhanced hot filament chemical vapour deposition using B4C as a precursor and N2/H2 reactive gases is reported. The results of the field emission scanning electron microscopy, X-ray diffractometer, micro-Raman spectroscopy, Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy have evidenced that the BNCO nanostructures are composed of graphene-like hexagonal boron nitride nanoflakes with carbon and oxygen admixtures. The photoluminescence properties of the BNCO nanoflakes were studied in a Ramalog system using a He–Cd laser, and the results have demonstrated that the BNCO nanoflakes can generate strong green photoluminescence in the range of 515–569 nm, which was attributed to the aggregation of carbon atoms in the BNCO nanoflakes. The growth mechanism of the BNCO nanoflakes was also studied to show that the NH3+ ions generated in plasma play an important role in the formation of the BNCO nanoflakes. The results propose a novel and efficient method for the synthesis of BN-based nanomaterials using B4C precursors, and contribute to the design of the functional BN-based nanomaterials for various applications including optoelectronics, nanoelectronics, medical equipment, and wear-resistant materials for acceleration channels of electric propulsion thrusters.
The atom connectivity of the BNCO structure is shown in Fig. 1, which is drawn according to the configuration of the BNCO structure.12 Due to incorporation of carbon and oxygen, the BNCO structure exhibits better stability compared to the h-BN structure. The nitrogen vacancies in the h-BN structure can serve as the activation and absorption centers,14 which implies that the h-BN structure can interact with oxygen and water under some conditions. However, oxygen in the BNCO structure has a healing effect for the nitrogen vacancies15 and can improve the inertness toward oxidation on air and water exposure.16 In other words, the BNCO structure is more stable than the h-BN structure in air and hydrolytic condition, which is evidenced by the results of Lei et al.16 Due to this fact, the BNCO nanomaterials have attracted much more interests in last years.
Nevertheless, fabrication of such materials is still a challenge. To date, BNCO nanomaterials have mainly been synthesized using chemical vapour deposition (CVD) and liquid-based methods.8,12,17 In the liquid-based technique, the BNCO nanomaterials are synthesized at relatively low (<900 °C) temperatures using cheap precursor materials such as boron acid, boron oxide, urea, tetra-ethylene glycol and polyethylene glycol, but long duration of stirring and heating of the precursor materials results in long preparation and eventually, in the significant price increase.12,17 When the 2D BNCO sheets are grown by the CVD method, a high (>1000 °C) process temperature is used in line with expensive CH4, O2, Ar and BH3–NH3 precursors,8 thus the process is similar to that of fabricating h-BN sheets using BH3–NH3 precursor.9,18 Thus a new, fast, cost-efficient technique for the fabrication of hexagonal graphene-like boron nitride-based nanomaterials is vitally needed.
Can the 2D BNCO nanomaterials be synthesized by the chemical vapour deposition at relative low temperatures using cheap precursors? Such a technique would offer a significant progress in enhancing the nanomaterial characteristics and reducing material cost and harm to the environment, thus promoting a wide usage of complex nanomaterials in various advanced applications.19
Recently, reactive low-temperature plasma has been extensively employed to synthesize various nanomaterials at relatively low temperatures.20 In particular, sophisticated 1D21 and 2D nanomaterials such as graphene and MoSe2–graphene hybrid structures have been successfully synthesized using the reactive plasma.22–25 In addition, plasma can enhance the growth rates of nanomaterials due to the motion of ions and charged reactive species under the electric field generated by the plasma.26 These motivated us to synthesize the 2D BNCO nanomaterials using the low-temperature reactive plasma environment and cheap precursors.
Apparently, the boron, nitrogen, carbon and oxygen sources are simultaneously required for the synthesis of 2D BNCO nanomaterials. We have selected B4C compound as boron and carbon precursor, which is much cheaper boron source than BH3–NH3. Oxygen does not require a separate source in our case, since it is always present in due amount in the CVD system,8 i.e., the residual oxygen was used as the oxygen source. It is important that B4C can be easily oxidized at 800–1600 °C to form B2O3 and CO/CO2 compounds,27 and then B2O3 can react with NH3 to form BN,28 which further serve as building material for the formation of BN sheets. However NH3 is a toxic gas, so we have replaced it with nontoxic N2 and H2 gases since NH3+ ions can be directly formed in the N2–H2 plasma.29 Thus, one can expect that the 2D BNCO nanomaterials will be successfully synthesized in a cheap and fast process using N2–H2 plasma and B4C compound as the main precursor.
In this work we used the N2–H2 plasma to synthesize the self-organized BNCO nanoflakes on copper foils using B4C precursor in the plasma-enhanced hot filament chemical vapor deposition system (PEHFCVD). The characterization results show that the BNCO films are composed of h-BN nanoflakes with carbon and oxygen admixtures, thus the 2D BNCO nanomaterials were successfully synthesized. The formation mechanism was also studied to propose a plausible scenario of the 2D BNCO nanomaterial formation in the plasma.
Due to the change in the composition of NBCO nanomaterial as compared to BN sheets and graphene sheets, the bandgaps of NBCO flakes will be altered. As a result, the photoluminescence (PL) properties of BNCO nanomaterial will also be changed, in comparison with those of BN sheets and graphene sheets. Therefore, in this work we have also studied and described the PL properties of BNCO nanomaterials by PL measurements using Ramalog system.
After evacuation of the CVD chamber to a basic pressure lower than 2 Pa, N2 and H2 gases were supplied to the chamber at the same flow rates of 50 sccm, i.e., the mixing ratio of N2 with H2 is 1:
1, and the gas pressure was stabilized at about 2 × 103 Pa using vacuum valve. After that, the tungsten filaments were heated to the operational temperature by AC current. Once the substrate was heated by the filaments to about 880 °C, the DC power supply was turned on to ignite and sustain the plasma in the chamber, and start the 2D BNCO nanomaterial growth experiments. In the main experiment series, the samples were grown for 15 and 20 min, respectively.
The morphology, structure, and composition of the synthesized 2D BNCO nanomaterials were studied using a Utimav X-ray diffractometer (XRD), a Hitachi S-4800 field emission scanning electron microscope (FESEM) operated at 15 kV, a HR 800 micro-Raman spectroscope using a 532 nm line of semiconductor laser as the excitation source, BIORAD60V Fourier transform infrared spectroscope (FTIR) and a ESCALAB 250 X-ray photoelectron spectroscope (XPS) using an Al Kα X-ray source, respectively. The PL properties of 2D BNCO nanomaterials were studied at room temperature in SPEX 1403 Ramalog system using the 325 nm line of He–Cd laser as the excitation source.
Fig. 4a is the XRD diffraction patterns of samples A and B, which show two XRD peaks at about 43.4° and 50.5°, respectively. For comparison, h-BN has two diffraction peaks located at about 43.7° and 50.1° (JCPDS: 45-0895), while the diffraction peaks of copper are located at about 43.3° and 50.4° (JCPDS: 04-0836). Furthermore Huang et al. attribute the peak at about 43° to the diffraction of h-BN (100).31 These mean that the strong peaks in Fig. 4a originate from the diffraction of both BN(101) and Cu(111), or the single diffraction of Cu(111). In other words, it is difficult to determine the composition of the synthesized films by the XRD results only, thus the structure requires further characterization by other instruments.
After the peaks at about 43.4° are fitted using origin software, we obtain the full width at half maximum (FWHF) of these peaks and the FWHF values are about 0.192° and 0.179° for the samples A and B. These data indicate that the sample B has a better crystallinity than the sample A and there are more h-BN phases to be formed with the increase of time (see XPS results).
To accurately confirm the structure and composition of the produced samples, they were additionally studied using Raman spectroscopy and XPS technique. Fig. 4b is the Raman spectra of the same two samples. Each Raman spectrum in Fig. 4b shows the main peak at about 1369 cm−1 of h-BN,9,18 which evidences that the main component of the fabricated nanostructure is the h-BN phase.
Fig. 5a is the XPS spectra of the two samples, showing the B 1s, C 1s, N s and O 1s peaks at about 190.6, 284.8, 398.2, and 532.2 eV, respectively. The peaks at about 932.4 and 978 eV are attributed to Cu 2p3/2 and C (KLL), respectively.32 The atomic concentrations of B, N, C and O elements resulting from the XPS analysis are summarized in Table 1. From this table one can see that the ratios of B to N atoms are about 1.13 and 1.11 for both the samples, thus approaching the atom ratios specific to B to N atoms in the h-BN nanostructures. In addition, Table 1 shows that sample B has higher concentrations of boron and nitrogen atoms than sample A, which indicate that sample B has more h-BN phases compared to sample A.
Sample | B (at.%) | N (at.%) | C (at.%) | O (at.%) |
---|---|---|---|---|
A | 36.25 | 31.96 | 13.39 | 14.85 |
B | 38.75 | 34.62 | 13.04 | 11.2 |
The results of the XPS characterization described below also confirmed the presence of binding states of B, N, C and O elements in the synthesized samples.
According to the above analyses, the nanoflakes are made up of h-BN nanoflakes with carbon and oxygen admixtures, i.e., the films are composed of 2D BNCO nanoflakes.
To confirm the binding states of B, N, C and O elements, the B 1s, N 1s, C 1s and O 1s peaks are fitted using the standard XPS fitting software after Shirley background subtraction and the results are shown in Fig. 6 and 7. The fitted XPS peak positions are summarized in Table 2. In Fig. 6, the B1 and B2 peaks are attributed to the B–N and B–N–O bonds,32,33 the N1 and N2 peaks result from the B–N and CN bonds.32 In Fig. 7, the C1, C2, C3 and C4 peaks originate from the C
B, C
C, C
N bonds and the NH2–CO groups,32,34 and the O1 and O2 peaks are attributed to the Cu2O and carbon oxide, respectively.32,33 The formation of the C
N, C
B and C–O bonds implies that carbon and oxygen atoms are incorporated into the BN nanoflakes, which are further evidenced by the FTIR results shown in Fig. 8. In Fig. 8, the two peaks at about 1378 and 812 cm−1 are attributed to the transverse stretching vibration of in-plane B–N and the bending vibration of out-of-plane B–N–B plane, respectively.35,36 The peak at about 1605 cm−1 results from the C
C bonds.37 The two peaks at about 993 and 1233 cm−1 are related to the N–B–O bonds and the C
N bonds, respectively.38,39 The origination of the peak at about 663 cm−1 is not completely clear. It may be related to B–O bonds, since the FTIR peaks of B–O bonds are observed at about 550–885 cm−1.38 The FTIR results further evidence that carbon and oxygen incorporated into the BN nanoflakes. Comparing the two spectra, one can see that the FTIR spectrum of sample B shows strong peaks related to h-BN and a weak peak related to C
C bonds as compared to sample A, and absence of the peaks relevant to the N–B–O bonds and C
N bonds. This indicates that sample B contains more h-BN phases and less carbon and oxygen than sample A, consistent with the XPS results. The amount of N–B–O and C
N may be too small to be detected by FTIR technique, and this results in the absence of the peaks relevant to N–B–O bonds and C
N bonds in the FTIR spectrum of sample B.
Sample | B1 (eV) | B2 (eV) | N1 (eV) | N2 (eV) | C1 (eV) | C2 (eV) | C3 (eV) | C4 (eV) | O1 (eV) | O2 (eV) |
---|---|---|---|---|---|---|---|---|---|---|
A | 190.4 | 191.1 | 397.9 | 398.4 | 283.9 | 284.8 | 286.0 | 288.2 | 530.7 | 532.5 |
B | 190.5 | 191.1 | 397.9 | 398.5 | 283.7 | 284.8 | 286.1 | 288.4 | 530.9 | 532.6 |
Form Fig. 6(a) and (b) we have obtained the integral intensities of B1 and B2 peaks. According to the integrals, the ratios of the BNO component to the total B amount are about 0.37 and 0.36 for the two samples grown for 15 and 20 min, respectively, which implies that the content of boron oxide in the BNCO films is very low. In other words, the generation of PL bands of BNCO films primarily relates to the defects formed by carbon. In ref. 12 Zhang et al. studied the electronic structure of BNCO and the results indicate that the nitrogen vacancies produce two levels named as three boron centre (VN3) and one boron centre (VN1) below the conduction band about 1.0 and 0.7 eV, respectively. On the other hand, the defects related to the carbon and oxygen impurities produce the levels below the conduction band of about 4.1 and 4.5 eV, respectively. However, the level related to the carbon impurity changes from ∼2–3 eV depending on the concentration of carbon.12,13 Considering the change of the defect level caused by the carbon concentration, the green PL bands originate from the transition between the nitrogen vacancy level and the carbon impurity level.
From ref. 12 and 13 it follows that the BNCO materials generate single PL band under each excitation. However our sample B grown for 20 min simultaneously generate two strong PL bands at about 520 and 569 nm under the excitation of 325 nm line of He–Cd laser which implies that the PL bands are also generated by some other mechanism. It should be noted that the aggregation of carbon atoms is not considered in ref. 12 when the electronic structure of BNCO was studied. In fact, the deposition and diffusion of carbon atoms in the structure are random, thus it is inevitable that some carbon atoms meet at the edges of the BNCO nanoflakes. Hence, when these carbon atoms bond to the edges of the BNCO nanoflakes, they exist in the BNCO structure in the form of carbon clusters. Due to the non-uniformity of carbon clusters, they exhibit different bandgaps.40,41 According to the PL mechanism in the C–N nanomaterials, the green PL bands may be related to the transition between π* and π bands of these carbon clusters.40
According to the above analyses, the green PL emission of BNCO films originates from the transition between the nitrogen vacancy level and the carbon impurity level and the transition between π* and π bands of the carbon clusters.
The PL spectra show that the BNCO films generate the green PL bands, which are different from the ultraviolet PL bands of h-BN42 and red PL bands of graphene treated by oxygen plasma.43 These differences in the PL properties indicate that the change in the components affects the electronic structure of h-BN and graphene.
During the substrate heating, high temperature of hot filaments (∼1800 °C) ensures the reaction of residual oxygen with hydrogen in the gas environment to form H2O(g) molecules. As a result, these H2O(g) molecules react with the surfaces of B4C sheets to form B2O3 molecules via the following reaction:27
7H2O + B4C → 2B2O3 + CO + 7H2 | (1) |
Due to the significantly lower temperature (∼880 °C) of the copper foil compared to the filaments, a great temperature gradient between the filaments and copper foil is present which prompts the B2O3 molecules to move toward the copper foil. While the surface of copper foil is in general smooth, there still are many micro-valleys on its surface.44,45 After deposition of the B2O3 molecules onto the copper foil surface they diffuse toward the micro-valleys along the copper surface and aggregate in the micro-valleys.46 In addition, a small number of CO molecules also deposits onto the surface of copper foil due to their low mass and hence, higher thermal velocity.
After plasma ignition, N2 and H2 gases are ionized to form various ions such as N+, H+, NH2+, and NH3+, etc.29 These ions fast move to the surface of copper foil under the action of the electric field formed by plasma.47–49 Among these ions, the NH3+ ions react with the B2O3 molecules in the micro-valleys to form BN molecules:28
B2O3 + 2NH3+ + 2e → 2BN + 3H2O | (2) |
The BN molecules formed in the micro-valleys participate in the nucleation of BN nanoflakes. Other ions such as N+ and H+ bombard the B4C sheets and sputtering them, thus the B and C atoms are supplied to the gas environment, deposit on the surface of copper foil and eventually diffuse toward the BN nuclei. Since copper foil is connected to the cathode of the DC power supply, the N+ ions deposited on the surface of copper foil easily form N atoms50
N+ + e → N | (3) |
As a result of the N+ ions deposition, the N atoms also diffuse toward the BN nuclei. When the N and B atoms move to the edges of the BN nuclei, they incorporate into the nuclei structure and form the BN nanoflakes. Simultaneously, the carbon atoms and CO molecules move to the edges of the BN nuclei and incorporate into the BN nanoflakes to form the BNCO structure. The residual oxygen is ionized into oxygen ions by the plasma, thus the B2O3 is formed in the gas environment:
3O+ + 2B + 3e → B2O3 | (4) |
According to (2), the B2O3 molecules react with the NH3+ ions in the gas environment to form the BN molecules; then, the BN molecules deposit onto the edges of BNCO nanoflakes and bond to the edges of BNCO nanoflakes to promote their growth. Furthermore, it is possible that these oxygen ions can directly incorporate into the BN nanoflakes.
In the process of nucleation and growth of the 2D BNCO nanomaterial, O2 is not supplied from the external environment to the CVD chamber, i.e., the oxygen in the 2D BNCO nanomaterials originates from the residual oxygen in the CVD chamber. However the content of the residual oxygen in the CVD chamber is limited, thus the oxygen content in the BNCO nanoflakes is low, as evidenced by the XPS results. On the other hand, the ratio of B to C atoms in B4C molecule is 4:
1, which indicates that lower amount of the carbon atoms is formed by the sputtering. As a result, there are a small number of carbon atoms to be incorporated into the BN sheets, as confirmed by the XPS results.
The growth times of samples A and B were 15 and 20 min, respectively. A long growth time implies that more BN phases were formed according to reactions (1) and (2). In other words, the sample with a long growth time has a better crystalline structure, which is confirmed by the XRD and FTIR results. Fig. S2 in ESI† shows the section FESEM images of samples A and B. From Fig. S2† we have obtained average thicknesses of the films, which reached 172 and 284 nm for samples A and B, respectively. According to the film thicknesses and growth times, the growth rates are about 11.5 and 14.2 nm min−1. These data indicate that the nanomaterials grow in a non-linear mode, and the growth is accelerated with time. However, the ion bombardment of the formed nanomaterials can result in the sputtering, which lowers the growth rate. Simultaneously, the amount of B4C is limited and the exhaustion of B4C further reduces the growth rate. Considering the ion bombardment and exhaustion of B4C, the growth rate will have a maximum value, and then it will reduce. Finally, the growth stops.
To compare, the BNCO sheets were synthesized in ref. 8 by CVD technique at high temperature (1015 °C) using the BH3–NH3 as the boron and nitrogen sources. In ref. 9 it is also noted that the formation of BN from BH3–NH3 in a CVD system is carried out under high temperature (1000 °C). However, the formation of 2D BNCO nanoflakes in our experiment depends on the reactions of B4C, O2, H2 and NH3+ ions and the diffusion of C and B atoms formed by ion sputtering and N+ produced by the plasma. These reaction and diffusion processes can occur under relatively low temperature (<900 °C), thus the 2D BNCO nanomaterials can be formed at a relatively low temperature in our experiment.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c6ra17940a |
This journal is © The Royal Society of Chemistry 2016 |