Huajun Zhaoa,
Qiujun Wangac,
Yonghong Deng*b,
Qiao Shic,
Yong Qiana,
Bingbing Wanga,
Lei Lüa and
Xueqing Qiu*a
aSchool of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou, China 510640. E-mail: xueqingqiu66@163.com
bDepartment of Materials Science and Engineering, South University of Science and Technology of China, Shenzhen, China 518055. E-mail: yhdeng08@163.com
cShenzhen Capchem Technology Co., LTD, Shenzhen, China 518118
First published on 8th August 2016
For the common concern that general lignin-based colloidal spheres suffer the weakness of spherical structure destruction during the pyrolysis process, novel uniform lignin-derived nitrogen-doped carbon nanospheres were prepared by direct pyrolysis of lignin-based azo polymer (AL-azo-NO2) colloidal spheres at 750 °C. In addition, a kind of hard carbon with high graphitization degree was also prepared as a control by direct pyrolysis of alkali lignin (AL). The morphology and structure of the as-obtained carbon materials were investigated by field emission scanning electron microscopy, X-ray diffraction patterns, Raman spectra and elemental analysis. They served as anodes in lithium-ion batteries with the aim to investigate the electrochemical performance. These two kinds of lignin-derived carbon materials exhibited different electrochemical performances due to their various structures and functional groups. The nitrogen-doped carbon nanospheres (CSAN-750) exhibited a high cyclic stable capacity up to 225 mA h g−1 at a current density of 60 mA g−1 after 50 cycles (CAL-750, 120 mA h g−1) coupled with high first coulombic efficiency up to 66.4% for CSAN-3000 with a cyclic capacity of 200 mA h g−1, which is more comparable to that of the CAL-3000 (53.3%, 199 mA h g−1). This research indicates the great promise of lignin applied in producing hard carbon materials and further energy storage systems.
In addition to the graphite carbon, other carbonaceous materials such as soft carbon and hard carbon also possess high lithium-ion storage capacity. In particular, hard carbon have been attracted wide attention since its lithium-ion storage capacity is higher than graphite.8–14 To our best knowledge, hard carbon can be obtained by pyrolysis of polymer. But graphitization is so difficult for it due to the three-dimensional cross-linking graphite layer caused by sp3 hybridization at the initial process of carbonization, which prevents the growth of parallel webs. So the d002 of hard carbon is large and beneficial for diffusion of Li-ions. Lithium-ion can be inserted into the both side of the graphite layers and nanopores due to the abundant nanopores, causing a higher specific capacity. At the same time, it is more safe and easier to estimate the voltage since there is no obviously charge–discharge voltage platform. Furthermore, hard carbon has better resistance to overcharge performance compared with graphite. Lithium metal is still not precipitate even the amount of lithium-ion insertion is 110%,15 while lithium metal has been deposited for graphite when the amount of lithium-ion insertion is 105%. Also, hard carbon possesses an excellent compatible performance with electrolyte and good rate performance compared with graphite. Hard carbon is so promising but it is not worthwhile to produce hard carbon by direct pyrolysis of artificial polymers. Seeking cost-effective and renewable carbon precursor resource for fabricating hard carbon materials is promising and encouraged.
Lignin, a major component of wood, is the second most abundant biomass in nature after cellulose.16–20 Normally, lignin mostly appears as a by-product in spent liquor from the pulping and paper making industry. The pulping spent liquor is one of the main environmental hazards, and many methods have been used to treat the spent liquor with the aim to recycle lignin, which has been used as filler, surfactant, and additive in materials applications. Anyway, most of the recycled lignin is burned or treated in other low-value methods, causing environmental secondary pollution and a waste of resource. Thus, methods to convert lignin into high valued product have attracted worldwide attention.21–33
As the renewable carbon-rich precursor, lignin is a complex network of phenolic monolignol units, resulting in a high carbon yield after pyrolysis treatment.34–37 The abundant aromatic rings in lignin tends to form graphite-like domains, while linear branches are lost as small molecular containing various hydrocarbons.38 Recently studies demonstrate that lignin-derived carbons are promising materials for lithium-ion and Na-ions batteries due to their unique turbostratic disorder microstructures.39,40 Especially, conversions of lignin to carbon fibers have been paid much attention and results indicated that lignin-derived carbon fibers are promising materials for lithium-ion batteries.37,38,40–42 Unfortunately, lignin carbon fibers have inferior mechanical properties that generally results in low stable rate capacity and bad cycling performance.37 E.g., solvent extracted hardwood has been carbonized at about 2000 °C to prepare carbon fibers and exhibited about only 100 mA h g−1 capacity at the current density of 15 mA g−1 after 40 cycles.38 Recent studies demonstrated that doping of nitrogen heteroatoms can improve the stability and capacitance of the materials.43 Most of the traditional method of doping nitrogen is to use the urea and PAN (polyacrylonitrile) as the nitrogen source, but decomposition of urea can produce NH3 easily which is harmful to environment and the cost of nitrogen-doped carbon fibers produced from PAN is expensive.41,42 In addition, the technologies used such as direct carbonization at 2000 °C, melt spinning and electrospun etc. are of high energy consumption. Furthermore, lignin and lignin derivatives were also utilized as additive in electrochemical devices.44–46 But it is not efficient to use lignin as additive to form composite electrode materials (weight ratio < 50%). Meanwhile, the lignin suffers the limitation of a certain type. In fact, lignin-derived carbon materials have rarely been utilized due to their surface functional groups, inferior mechanical properties and morphologies.46 Development of new technologies is promising and necessary to prepare lignin-derived carbon materials for direct application as active materials in lithium-ion batteries. As is known to all, carbon nano/microspheres possess strong advantages for application as anodes for lithium-ion batteries due to its regular morphology, smooth surface and high bulk density. Thus, development of method to prepare carbon spheres has attracted wide attention.14
Traditionally, carbon spheres could be obtained by direct pyrolysis of their spherical precursor.46 Recently, preparation of colloidal spheres based on lignin had been investigated in-depth in our previous work.17,47,48 But to our best knowledge, most of the prepared colloidal spheres based on lignin or lignin derivative suffer the weakness of spherical structure destruction during the pyrolysis process. Aiming at the problems mentioned above, in this work, uniform lignin-derived nitrogen-doped carbon nanospheres were prepared by directly pyrolysis of lignin based azo polymers (AL-azo-NO2) colloidal spheres at 750 °C. We prepared lignin-derived nitrogen-doped carbon spheres by fixing the nitrogen source to the skeleton of lignin precursor, and so the content of nitrogen is controllable via diazotization.16 Preparation of lignin-derived nitrogen-doped carbon nanospheres by direct pyrolysis AL-azo-NO2 colloidal spheres, and its potential electrochemical performance served as active materials for lithium-ion batteries have not been investigated. In addition, lignin-derived hard carbon prepared by direct pyrolysis of alkali lignin was also investigated as controls. The influence of temperature on the structure, morphology and performance was studied. Due to the introduction of nitrogen, the lignin based colloidal spheres favours thermal stability and can keep spherical structure during the pyrolysis process. Doping of nitrogen not only improve the stability and endow the formation of carbon spheres, but also can further improve the electrochemical performance of the as-obtained materials. Using lignin not only cuts down the cost of preparation of carbon materials, but also reduces the environmental pollution. Results indicated that alkali lignin is a promising green option for preparation of hard carbon with high graphization degree and functional porous nitrogen-doped carbon nanospheres offer potential application for energy storage systems.
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1, v/v/v). All the cells used were assembled in a glove box filled with high purity argon and evaluated at room temperature. Cyclic voltammetry (CV) measurement was tested on Shanghai Chenhua CHI650D electrochemical workstation (Shanghai, China). The charge and discharge performances of the cells were performed on the LAND Battery Test System (Wuhan, China). The test voltage ranges from 0.001 V to 2.0 V (versus Li/Li+).
To determine the structure of CAL-750 and CAL-3000, XRD measurements were conducted, as is shown in Fig. 2(a). The main weak peak located at about 2θ = 24.0° of CAL-750 can be attributed to the (002) diffraction of hexagonal graphite. The broadening peaks is indicative of the long-range disordered structure which can also be reflected by indistinguishability of the (100) and (101) centered at 43.8°.49 Compared with CAL-750, a strong sharp diffraction peak at 2θ = 26.4° was observed, demonstrating the good crystallinity of CAL-3000. Obviously, the (002) plane of CAL-3000 had moved towards a bigger Bragg angle. The distance between the (002) planes, d002 was calculated by using Bragg equation (λ = 2d002
sin
θ). The d002 of the CAL-750 and CAL-3000 was 0.371 and 0.337 nm, respectively, indicating a high graphization degree of the as-obtained hard carbon. The smaller d002 will provide shorter and more continuous pathways for electron transportation and thus reduce the electrochemical resistance of the electrode. The electrical conductivity of CAL-750 and CAL-3000 was 0.014 and 5.644 S cm−1, respectively.
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| Fig. 2 XRD pattern (a) and Raman spectrum (b) of the as-obtained carbon materials of AL under different pyrolysis temperature. | ||
Raman spectra were also performed to identify the bonding and structure of the as-obtained CAL-750 and CAL-3000, as is shown in Fig. 2(b). The two peaks centered at about 1328 cm−1 and 1580 cm−1 are ascribed to the D peak for disordered carbon and G peak for graphite carbon, respectively. The special peak centered at 2661 cm−1 is ascribed to the 2D peak for double phonon resonance Raman peak, and the peak intensity reflects the degree of crystallinity and accumulation of graphite.50 The peaks for CAL-3000 are more sharp and distinguishable in comparison to CAL-750. Typically, the intensity ratio of ID/IG is a useful parameter to evaluate the degree of graphitization of carbon materials. The calculated value of ID/IG is 1.14 for CAL-750 and 0.14 for CAL-3000, indicating the amorphous structure of CAL-750 and graphite structure with a high graphization degree of CAL-3000. Both XRD and Raman spectra results demonstrated that the degree of graphization of lignin-derived materials increased with the increase of pyrolysis temperature.
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| Fig. 3 SEM images of colloidal spheres prepared by AL (a) and AL-azo-NO2 (b) in THF/H2O, illustrations are the higher magnification enlarged images. | ||
The colloidal spheres were pyrolyzed at 750 °C and 3000 °C in an argon flow with the aim to prepare carbon nanospheres, resulting a 69% for CSAL-750, 52% for CSAN-750 and 65% for CSAN-3000 reduction in mass, respectively. Fig. 4 displays the SEM images of the as-obtained products. As is shown in Fig. 4(a), many inhomogeneous carbon fragments (1–2 μm) and one-dimensional fibers (100 nm) of CSAL-750 were observed, demonstrating the destruction and a growth tendency to fibers of AL colloidal spheres in the pyrolysis process. Compared with CSAL-750, it can be found that the whole materials were composed of large amounts of uniform carbon spheres of CSAN-750 in Fig. 4(b) after pyrolysis due to the introduction of nitrogen heteroatom. From a higher magnification enlarged SEM images of Fig. 4(c), it can be estimated that the average diameter of the as-obtained carbon spheres was 580 nm. In general, the presence of a mixed oxygen/nitrogen ligand favours thermal stability and can keep the intact structure.51,52 Moreover, there were obvious small holes on the surface of CSAN-750 due to the gas escaping, simultaneously causing a volumetric expansion. When the AL-azo-NO2 colloidal spheres were pyrolyzed at 3000 °C, bowl-shaped (600 nm), lamellar wafer (1–2 μm) and other shape fragment were observed in Fig. 4(d). With the increase of pyrolysis temperature, the nitrogen heteroatom was no longer stable and lost. Finally, destruction of spherical structure happened.
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| Fig. 4 SEM images of the as obtained CSAL-750 (a), CSAN-750 (b, c) and CSAN-3000 (d), illustration is the higher magnification enlarged SEM image of CSAN-750. | ||
Wide-angle X-ray diffractograms of CSAN-750 and CSAN-3000 were investigated in Fig. 5(a), there were two broad diffraction peaks at around 24.5° and 43.5° due to the long-range disordered structure of CSAN-750, corresponding to (002) and (100) planes of micrographites. Compared with CSAN-750, a sharp diffraction peak at 2θ = 26.5° signified that the good crystallinity of CSAN-3000. The d002 of the CSAN-750 and CSAN-3000 was 0.363 and 0.336 nm, respectively, indicating the hard carbon structure of the as-obtained nitrogen-doped carbon materials.
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| Fig. 5 XRD pattern (a) and Raman spectrum (b) of the as-obtained lignin-derived nitrogen-doped carbon materials under different pyrolysis temperature. | ||
Raman spectra were also performed to evaluate the carbonization process. As is shown in Fig. 5(b), the two peaks centered at about 1333 cm−1 and 1585 cm−1 are ascribed to the D peak for disordered carbon and G peak for graphite carbon, respectively. As is mentioned above, the calculated value of ID/IG of CSAN-3000 is lower than CSAN-750, because more defect structure formed with the loss of nitrogen heteroatom. And such kind of Raman spectra peak of CSAN-3000 corresponds to the turbostratic stacked graphite carbon.53 Compared to the peak positions of the materials before N-doping, blue shift was observed with both the D-band (from 1328 cm−1 to 1333 cm−1) and G-band (from 1580 cm−1 to 1585 cm−1) of the carbon materials after N-doping. The upshift of both bands could be attributed to doping with nitrogen, which introduces more topological defects and structural disorder to the carbon materials during the carbonization process, and causes a change in vibration energy levels. Similar changes were also observed in nitrogen-doped graphene and carbon nanotubes.54,55 Doping with heteroatoms (such as N, B) has proven to be an enabling strategy to improve electrochemical reactivity and electrical conductivity of carbonaceous materials.56,57 The electrical conductivity of CSAN-750 and CSAN-3000 was 0.008 and 28.95 S cm−1, respectively. It is reasonable for CSAN-750 due to the porous structure and big d002. Non-interconnected structure provides longer and more discontinuous pathways for electron transportation, and thus increases the electrochemical resistance of the electrode.
The elemental distributions of the as-obtained products were listed in Table 1. Notably, the content of nitrogen of AL-azo-NO2 increased significantly compared with AL due to the introduction of –N
N– and –NO2. After pyrolysis treatment, the content of carbon element of CAL-750 and CAL-3000 was of 99.06% and 99.85%, while the content of carbon of CSAN-750 and CSAN-3000 was of 82.15% and 87.23%, respectively. This indicates that the AL-azo-NO2 colloidal spheres favours thermal stability, which matches well with the SEM results (Fig. 4).
| Samples | Element mass (%) | |||
|---|---|---|---|---|
| Carbon | Nitrogen | Oxygen | Hydrogen | |
| AL | 56.12 | 0 | 38.46 | 5.42 |
| AL-azo-NO2 | 59.23 | 5.73 | 30.14 | 4.90 |
| CAL-750 | 99.06 | 0 | 0 | 0.94 |
| CAL-3000 | 99.85 | 0 | 0 | 0.15 |
| CSAN-750 | 82.15 | 3.85 | 12.36 | 1.64 |
| CSAN-3000 | 87.22 | 0.80 | 6.68 | 5.30 |
In addition, the content of nitrogen element of CSAN-750 and CSAN-3000 was 3.85% and 0.80%, respectively, which was lower than the nitrogen content of original AL-azo-NO2 (5.73%). The reduction of nitrogen was due to the gas escaping of nitrogen-containing small molecule. It could be speculated that the CSAN-750 with higher content of nitrogen might possess the better performance as the anodes for lithium-ion batteries.
The specific surface area and pore structure of the carbon materials were investigated by Bruauer–Emmett–Teller (BET) equation, and the related textural properties were summarized in Table 2. The surface areas of CAL-750 and CAL-3000 were 17.08 and 38.50 m2 g−1, respectively. Notably, as is shown in Fig. 1, the CAL-3000 with small size and rough surface had big surface areas. Surprising, it was discovered that the surface areas of CSAN-750 increased significantly up to 419.24 m2 g−1 due to the spherical and porous structure, which was caused by the loss of small molecules during the pyrolysis process. But the value rapidly decreased to 4.48 m2 g−1 for CSAN-3000 due to the spherical structure destruction. In addition, CSAN-750 possessed the most total pore volume, and almost 90% of pore belongs to micropores, indicating an excellent energy storage performance.
| Samples | SBETa (m2 g−1) | Vtb (cm3 g−1) | Vmicroc (cm3 g−1) | Vmesod (cm3 g−1) | Dae (nm) |
|---|---|---|---|---|---|
| a Specific surface area determined according to the BET equation.b Total pore volume.c Volume of micropores.d Volume of mesopores.e Adsorption average pore diameter (4 V A−1 by BET). | |||||
| CAL-750 | 17.08 | 0.0680 | 0.0005 | 0.0675 | 15.97 |
| CAL-3000 | 38.50 | 0.0646 | 0.0050 | 0.0596 | 6.71 |
| CSAN-750 | 419.24 | 0.2178 | 0.1938 | 0.0240 | 2.08 |
| CSAN-3000 | 4.48 | 0.0200 | 0.0042 | 0.0158 | 17.87 |
As is shown in Fig. 6(b), the first charge–discharge cycle curves of CAL-750 and CAL-3000 exhibited a discharge capacity of 440 and 366 mA h g−1, respectively, and a charge capacity of 171.2 and 195.4 mA h g−1, respectively. A larger irreversibility occurred in the electrode of CAL-750, which matches well with the shape of the CV curves. The discharge capacity and coulombic efficiency of CAL-750 and CAL-3000 at a current density of 60 mA g−1 in 50 cycles were displayed in Fig. 6(c). The first coulombic efficiency of these two kinds of samples was of 38.9% and 53.3%, respectively. However, the coulombic efficiency went up to 90.8% and 92.8% from the beginning of the second cycle, respectively. As the cycles continue, the coulombic efficiency almost reached 100%. After 50 cycles, the discharge capacity of CAL-750 and CAL-3000 were 141 and 194 mA h g−1, respectively. The CAL-3000 exhibits a better cycling performance than CAL-750 at low current density.
Fig. 6(d) shows the capacity of the CAL-750 and CAL-3000 under different current density from 37.2 mA g−1 to 744 mA h g−1. Notably, the CAL-3000 exhibited much higher and stable capacity at each stage. Even at a very high current density of 744 mA h g−1, a satisfying capacity value of ∼200 mA h g−1 for CAL-3000 is still achieved. When the current density recovered to 37.2 mA g−1 after cycling at different rates, the reversible capacity can be almost recovered to 199 mA g−1 without notable decrease. Whereas the charge capacity of CAL-750 had an obvious decrease at each stage, the discharge capacity decreased to 120 mA h g−1 and cannot be recovered when the current density was turned back to 37.2 mA g−1.
Li-storage performance of the as-obtained nitrogen-doped carbon spheres was investigated, as shown in Fig. 7. The CV profiles of CSAN-750 and CSAN-3000 in the initial three cycles are shown in Fig. 7(a). The CV curves for Li-ions storages are different from the profiles of CAL-750 and CAL-3000. The CV of CSAN-750 is more sluggish than that of CAL-750 due to the abundant nanoporous structure and edge carbon atoms, which caused a typical voltage hysteresis. Notably, for CSAN-3000, there is a small reduction peak at 0.1 V compared to CAL-3000. It may correspond to the reduction of oxygen-containing functional groups, which is consistent with the result of elemental analysis. The cathodic peak at 0.25 V is much sharp and distinguishable than that of CAL-3000, indicating a more rapid lithium-ions extraction performance of CSAN-3000.
As is shown in Fig. 7(b), the first discharge/charge cycle curves of CSAN-750 and CSAN-3000 exhibited a discharge capacity of 728.3 and 301.3 mA h g−1, respectively. It was much larger for CSAN-750 in compassion to CAL-750 due to the abundant nanoporous structure and structural defects caused by nitrogen heteroatom, which provide abundant active site for insertion of Li-ions. The charge capacity of CSAN-750 was 302.5 mA h g−1 with a first coulombic efficiency of 41.5%. As to CSAN-3000, because of the destruction of spherical structure and the loss of nitrogen, the charge capacity of CSAN-3000 is of 200 mA h g−1 with an excellent first coulombic efficiency up to 66.4%. The discharge capacity and coulombic efficiency at a current density of 60 mA g−1 in 50 cycles were displayed in Fig. 7(c). Notably, both of the first coulombic efficiency of the two samples was higher than CAL-750 and CAL-3000, respectively. The coulombic efficiency went up to 88.5% and 93.5% from the beginning of the second cycle, respectively. As the cycles continue, the coulombic efficiency almost reached 100%. After 50 cycles, the discharge capacity of CSAN-750 and CSAN-3000 were 225 and 201 mA h g−1, respectively, which is reasonable for CSAN-3000 due to the loss of nitrogen and destruction of the regular spherical structure, causing a big decrease of nanoporous structure. Both of these two samples exhibited a better cycling performance than CAL-750 and CAL-3000 at low current density.
The capacity of the CSAN-750 and CSAN-3000 under different current density from 37.2 mA g−1 to 744 mA h g−1 were also investigated, as is shown in Fig. 7(d). The CSAN-3000 exhibited much stable capacity due to a higher graphitization degree. A satisfying capacity value of ∼190 mA h g−1 and ∼200 mA h g−1 can be achieved for CSAN-750 and CSAN-3000, respectively. Even the charge capacity has an obvious decrease at each stage for CSAN-750, the discharge capacity can be recovered when the current density was turned back to 37.2 mA g−1. In summary, both CSAN-750 and CSAN-3000 showed more excellent cycling and rates performance in comparison to CAL-750 and CAL-3000 without nitrogen-doped modification.
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